Checking The Silencer And Exhaust Pipe; Changing The Silencer Fiber; Installing The Silencer And Exhaust Pipe - Yamaha YZ250F 2008 Owner's Service Manual

CHECKING THE SILENCER AND
EXHAUST PIPE
1. Inspect:
• Gasket "1"
→
Damage Replace.

CHANGING THE SILENCER FIBER

1. Remove:
• Rivet (front) "1"
• Inner pipe "2"
Take care not to damage the rivet
fitting holes (ø4.9 mm) "a" in re-
moval.
Pull out the inner pipe while lightly
tapping the stay "b" on the silencer
using a soft hammer.
2. Replace:
• Fiber "1"
3. Install:
•Inner pipe "1"
•Rivet (front) "2"
• Apply heat resistant sealant along
the plate edge "a" on the inside of
the silencer and also along the si-
lencer edge "b" as shown.
• Take care not to allow the fiber out
of place when installing the inner
pipe.
EXHAUST PIPE AND SILENCER
INSTALLING THE SILENCER AND
EXHAUST PIPE
1. Install:
• Gasket
• Exhaust pipe "1"
• Nut (exhaust pipe) "2"
Nut (exhaust pipe):
20 Nm (2.0 m•kg, 14
ft•lb)
First, temporarily install both nuts,
then tighten either of these nuts to 13
Nm (1.3 m•kg, 9.4 ft•lb) and the other
to 20 Nm (2.0 m•kg, 14 ft•lb), and
then come back to the first one and
retighten it to 20 Nm (2.0 m•kg, 14
ft•lb).
2. Install:
• Silencer clamp "1"
Silencer clamp:
16 Nm (1.6 m•kg, 11
ft•lb)
• Gasket "2"
• Silencer "3"
• Washer "4"
• Bolt (silencer) "5"
Bolt (silencer):
30 Nm (3.0 m•kg, 22
ft•lb)
4-4
• Install the gasket with its meshed
area "a" toward the exhaust pipe
side.
• The gasket should be installed ac-
cording to the dimension shown.
New