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Ford Windstar 2003 Workshop Manual

Ford Windstar 2003 Workshop Manual

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2003 Windstar Workshop Manual
SECTION 307-01: Automatic Transaxle/Transmission
REMOVAL
Transaxle
Printable View (1421 KB)
Special Tool(s)
Lifting Bracket Set, Engine
303-D095 (D94L-6001-A) or equivalent
Remover, Halfshaft
205-241 (T86P-3514-A)
Slide Hammer
100-001 (T50T-100-A)
Support Bar, Engine
303-290A
Adapter for 303-290A (Support Leg)
303-290A-03A
Adapter for 303-290A (Spreader Bar)
303-290A-10
Adapter for 303-290A (Support Bracket)
303-290A-11
Lifting Brackets, Engine
303-D119
Adapter for 303-290A (Strut)
303-290A-09
1. Remove the air cleaner assembly. For additional information, refer to
2. NOTE: When the battery is disconnected and reconnected, some abnormal drive symptoms may occur while the vehicle relearns its adaptive strategy.
Remove the battery and tray. For additional information, refer
3. Disconnect the electrical connectors.
1. Disconnect the digital transmission range (TR) sensor electrical connector.
2. Disconnect the transaxle electrical connector.
3. Disconnect the wire harness from the bracket.
4. Disconnect the shift cable.
http://www.fordtechservice.dealerconnection.com/pubs/content/~WS3W/~MUS~LEN/19/...
Section
303-12.
toSection
414-01.
10
2003 Windstar Workshop Manual
Procedure revision date: 06/25/2002
11/1/2009

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Summary of Contents for Ford Windstar 2003

  • Page 1 2003 Windstar Workshop Manual SECTION 307-01: Automatic Transaxle/Transmission 2003 Windstar Workshop Manual REMOVAL Procedure revision date: 06/25/2002 Transaxle Printable View (1421 KB) Special Tool(s) Lifting Bracket Set, Engine 303-D095 (D94L-6001-A) or equivalent Remover, Halfshaft 205-241 (T86P-3514-A) Slide Hammer 100-001 (T50T-100-A) Support Bar, Engine 303-290A Adapter for 303-290A (Support Leg)
  • Page 2 2003 Windstar Workshop Manual 5. Remove the cable from the bracket. 6. Disconnect the wire harness from the bracket. 7. Remove the manual control lever. 8. Remove the hood. 9. Remove the wiper arm and pivot assembly. For additional information, refer to Section 501-16.
  • Page 3 2003 Windstar Workshop Manual 13. Install the special tools. 14. Install the special tool. 15. Remove the bolt and the upper fluid filler tube. 16. Remove the clips. 17. Depress the tabs on the plastic insert retainer and remove the cooler line from fitting. 18.
  • Page 4 2003 Windstar Workshop Manual 19. Remove the rear transaxle mount nut. 20. Raise and support the vehicle. For additional information, refer to Section 100-02. 21. Remove the front wheel and tires. For additional information, refer to Section 204-04. 22. Drain the transmission fluid by lowering the transaxle pan. 23.
  • Page 5 2003 Windstar Workshop Manual 29. Disconnect the retainer for the power steering line. 30. Disconnect the retainer for the power steering line. 31. Remove the front engine mount. 32. Remove the rear engine mount. 33. Position a suitable lift under the vehicle and raise it to the subframe. 34.
  • Page 6 2003 Windstar Workshop Manual 36. Remove the left rear subframe bolt. 37. NOTE: Disconnect the heat shield from the subframe prior to lowering it from the vehicle. Remove the right rear subframe bolt and lower the subframe assembly. 38. Remove two bolts from the LH sway bar assembly. 39.
  • Page 7 2003 Windstar Workshop Manual 42. The use of mechanic's wire will aid in holding the power steering rack up in the vehicle. 43. Remove the ground strap and harness bracket. 44. NOTE: The use of mechanic's wire will aid in positioning the starter out of the way. Remove the starter and position it out of the way.
  • Page 8 2003 Windstar Workshop Manual 49. NOTE: The use of mechanic's wire will aid in positioning the halfshafts out of the way. Using the special tools, remove the RH halfshaft from the transaxle and position out of the way. 50. Disconnect the output shaft speed (OSS) sensor connector. 51.
  • Page 9 2003 Windstar Workshop Manual 55. Remove the oil pan to transaxle retaining bolt. 56. Remove the oil pan to transaxle retaining bolt. 57. Remove the transaxle retaining bolts. 58. Lower the transaxle assembly from the engine compartment. 59. Remove the bracket. 60.
  • Page 10 2003 Windstar Workshop Manual http://www.fordtechservice.dealerconnection.com/pubs/content/~WS3W/~MUS~LEN/19/... 11/1/2009...