TiLite Aero X Owner's Manual
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OWNER'S MANUAL
SERIAL NUMBER ______________________

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Summary of Contents for TiLite Aero X

  • Page 1 OWNER’S MANUAL SERIAL NUMBER ______________________...
  • Page 2 ANY KIND WHILE IN WHEELCHAIRS. AS OF THIS DATE, THE UNITED STATES DEPARTMENT OF TRANSPORTATION HAS NOT APPROVED ANY TIE-DOWN SYSTEM FOR TRANSPORTATION OF A USER WHILE IN A WHEELCHAIR IN A MOVING VEHICLE OF ANY TYPE. IT IS TiLITE’S POSITION THAT USERS OF WHEELCHAIRS SHOULD BE TRANSFERRED INTO APPROPRIATE VEHICLE SEATING FOR TRANSPORTATION AND SHOULD USE THE RESTRAINTS MADE AVAILABLE BY THE AUTO INDUSTRY.
  • Page 3 Dear TiLite Customer: We are glad that you have chosen to be part of the TiLite family. Making the best wheelchairs in the world is our mission. Over the years, we have achieved that mission by putting our heart and soul into every wheelchair that we design and build. Here are just a few examples of where that heart and soul comes from and where it leads: ...
  • Page 4: Table Of Contents

    1-12 E. POSITIONING OR SEAT BELTS 1-13 F. ARMRESTS 1-13 G. FOOTRESTS/HANGERS 1-14 H. REAR WHEELS 1-14 I. AXLES 1-14 J. PNEUMATIC TIRES 1-15 K. REAR WHEEL LOCKS 1-15 L. CASTER PIN LOCKS 1-15 2GX/AERO X Owner’s Manual OM_2GX/AERO X_0413RevA...
  • Page 5 Adjusting the Height/Replacing Adjusting the Angle ELEVATING LEGREST (ELR) Installing Adjusting the ELR Length 3-10 Adjusting the Footrest 3-10 CHApTER 4: BACKRESTS, pUSH HANDLES AND STROLLER HANDLES ADJUSTABLE HEIGHT BACKREST Adjusting the Backrest Height 2GX/AERO X Owner’s Manual OM_2GX/AERO X_0413RevA...
  • Page 6 CHApTER 7: BACK UpHOLSTERY, SEAT UpHOLSTERY AND SEAT CUSHIONS PADDED NYLON BACK UPHOLSTERY Replacing TENSION ADJUSTABLE BY STRAP BACK UPHOLSTERY Adjusting the Tension Replacing VELCRO -STYLE ADJUSTABLE BACK UPHOLSTERY ® Adjusting the Tension Replacing viii 2GX/AERO X Owner’s Manual OM_2GX/AERO X_0413RevA...
  • Page 7 TENSION ADJUSTABLE SLIDE-IN SEAT SLING Adjusting the Tension Replacing SLIDE-IN SEAT TUBE EXTENSION (Adjustable Depth) Installing ADJUSTABLE SEAT DEPTH Adjusting SEAT CUSHIONS Replacing the Foam Insert in the TiLite Seat Cushion VELCRO -STYLE ADJUSTABLE SEAT BELT ® Installation Adjustment Safety Check Maintenance qUICK-RELEASE SOLID SEAT PAN (Aluminum) CHApTER 8: AXLE pLATES &...
  • Page 8 USE APPROPRIATE TIE-DOWN SYSTEMS AND USE THEM PROPERLY 14-3 USE PROPER EqUIPMENT/USE ONLY AS INSTRUCTED 14-3 AVOID USING IMPROPER EqUIPMENT/ SECURE OTHER EqUIPMENT 14-4 INTRODUCTION 14-4 STATEMENT OF COMPLIANCE/ SPECIFICATIONS 14-5 POSITIONING THE WHEELCHAIR IN THE VEHICLE 14-6 2GX/AERO X Owner’s Manual OM_2GX/AERO X_0413RevA...
  • Page 9 SECURING THE WHEELCHAIR TO THE VEHICLE 14-7 SECURING THE OCCUPANT; POSITIONING THE PELVIC AND UPPER TORSO BELTS 14-8 RATING OF ACCOMODATION OF VEHICLE-ANCHORED BELT RESTRAINTS 14-11 SEATING OPTIONS 14-11 WARRANTY MODIFICATION 14-11 2GX/AERO X Owner’s Manual OM_2GX/AERO X_0413RevA...
  • Page 10: Chapter 1: Warnings

    5. Anti-Tips MUST be used with your wheelchair at all times. Because anti-tips are an option on this wheelchair, TiLite strongly recommends you order the anti-tips as they are an important safeguard for the wheelchair user.
  • Page 11: E. Changing/Adjusting Your Wheelchair

    WARNING 1. Riding your TiLite wheelchair on wet, icy or other slick surfaces increases the risk of losing control of the wheelchair or tipping over. Use extra care if you must ride your chair on any such surface. If you have any doubt about your ability to negotiate a particular surface, ALWAYS ask for assistance.
  • Page 12: I. Motor Vehicle Safety

    I. MOTOR VEHICLE SAFETY WARNING TiLite wheelchairs are NOT designed to be used for seating in a motor vehicle, and TiLite wheelchairs do NOT meet Federal standards for motor vehicle seating. 1. NEVER sit in your chair while in any type of moving vehicle (bus, automobile, van, truck, boat, train, etc.). In an accident or sudden stop, you may be thrown from the chair.
  • Page 13: L. Standing On Your Chair

    L. STANDING ON YOUR CHAIR WARNING Your TiLite wheelchair has been designed for use as a wheelchair, not as a step ladder. NEVER stand on your TiLite wheelchair. If you ignore these Warnings, you may fall, tip over or lose control of the wheelchair and seriously injure yourself or others or damage the wheelchair.
  • Page 14: B. Climbing A Curb Or Single Step

    DO NOT climb a flight of stairs with the user in the wheelchair. However, TiLite recognizes that wheelchair users may, on occasion, have no other choice. Only if you have no alternative, you should follow these steps to climb up a flight of stairs.
  • Page 15: E. Descending A Flight Of Stairs

    WARNING Most falls or tip-overs occur when you go beyond the center of gravity of you and your wheelchair. TiLite wheelchairs are designed to remain stable and upright in normal daily use and activities so long as you do not exceed the center of gravity.
  • Page 16: B. Transferring In And Out Of Your Wheelchair

    However, using a TiLite seat pouch beneath the seat sling to carry heavier items will lower your center of gravity and reduce, but not eliminate, your risk of a tip-over.
  • Page 17: C. Dressing/Undressing In Your Chair

    9. If possible, ALWAYS remove the footrests, or swing them out of the way, to ensure your feet do not get caught between the footrests. TiLite strongly recommends that you place your feet on the floor when you are transferring to or from your chair.
  • Page 18: E. Moving Backward

    5. ALWAYS make sure the floors where you live and work are level. 6. KEEP all floors where you live and work free of obstacles and hazards. 7. When riding UP and over an obstacle, lean your upper body slightly FORWARD. 2GX/AERO X Owner’s Manual OM_2GX/AERO X_0413RevA...
  • Page 19: H. Curbs/Steps

    10. ALWAYS ask for assistance if you have any concerns at all about your ability to maintain safe control of your chair on a hill, slope or ramp. 2GX/AERO X Owner’s Manual 1-10 OM_2GX/AERO X_0413RevA...
  • Page 20: J. Stairs

    TiLite; or 3. even if you are an experienced rider in your TiLite chair but you have made any modifications or adjustments to the configuration of your chair, such as changing the position of the front or rear wheels, changing the seat height, changing the camber or changing the seat or back angle.
  • Page 21: B. Seat Slings/Cushions

    TiLite also offers a limited number of seat cushions manufactured by other manufacturers. However, the selection of any of these products is a decision to be made by you and your doctor or therapist. TiLite has NO information about your medical condition and assumes no responsibility should you choose the wrong seating system for your medical needs.
  • Page 22: E. Positioning Or Seat Belts

    TiLite chair. In addition, the following warnings must be followed: 1. If you add a seating system to your TiLite chair, you will affect its center of balance. This may cause the chair to tip over. Therefore, NEVER install a new seating system on your own. Instead, have it installed by an authorized TiLite dealer who can assist you in making other necessary adjustments to ensure your center of balance is maintained as closely as possible to what you are used to.
  • Page 23: G. Footrests/Hangers

    WARNING Stainless quick-release axles are a standard TiLite wheelchair component. Other axle types are optional equipment. All TiLite axles are designed to make your rear wheels easy to remove quickly. However, if not used properly, they can be dangerous. NEVER use your chair UNLESS you are sure that both rear axles are locked into place in the axle receiver. If an axle is not fully locked into place, the rear wheel may come off during use of the chair and cause you to fall.
  • Page 24: J. Pneumatic Tires

    WARNING Caster pin locks are an optional accessory for TiLite wheelchairs. Caster pin locks are not designed to slow or stop a moving wheelchair - they do not prevent the casters from rotating on the axis of the axle. Caster pin locks are ONLY designed to keep the casters from rotating on the axis of the stem bolt when your chair is at a complete stop.
  • Page 25: Push Handles

    TiLite wheelchairs. For more information about power add-ons approved by TiLite, contact TiLite Customer Service. If you intend to install an approved power drive system on your TiLite chair, this must be taken into account when your chair is ordered so TiLite can manufacture your chair with a power-adaptable frame.
  • Page 26: Chapter 2: Safety Inspection, Maintenance & Troubleshooting

    CHAPTER 2: SAFETY INSPECTION, MAINTENANCE & TROUBLESHOOTING Introduction Your TiLite wheelchair is designed, engineered and built to provide you with years of exceptional performance. However, proper maintenance and regular safety inspections are essential in order to make sure your wheelchair is operating properly, safely and at maximum efficiency.
  • Page 27 • Inspect to ensure that all hardware is securely attached √ √ Anti-tips √ √ • Inspect anti-tip wheel for cracks and wear • Inspect to ensure that anti-tip receiver is securely attached √ √ Frame • Inspect for cracks √ √ 2GX/AERO X Owner’s Manual OM_2GX/AERO X_0413RevA...
  • Page 28: Cleaning

    2. Always fully inspect your chair after it has been stored for any period of time before riding in it. See the chart under “Safety Inspections and Maintenance” on pages 2-1 to 2-2. 3. If you store your chair for more than three (3) months, have your chair inspected by an authorized TiLite supplier. 2GX/AERO X Owner’s Manual...
  • Page 29: Troubleshooting

    “adjustment” issues you may experience. If the solutions below do not solve your problem or if you experience a problem not addressed below, please contact an authorized TiLite supplier or TiLite Customer Service. Please note, if more than one solution in the chart below applies to your particular adjustment issue, always try one solution at a time until the problem is solved.
  • Page 30: Chapter 3: Footrests

    A calf strap or heel loop is offered as an option with each wheelchair to prevent your feet from slipping backwards off of the footrest. TiLite recommends that you purchase our calf strap or our heel loops with your wheelchair. Always make sure the calf strap is, or heel loops are, secure when using the wheelchair.
  • Page 31 5. When both sides are set at an equal distance from the floor, fully tighten the two Allen screws into the two T-Nuts securing the footrest to the frame, making sure the clamp covers remain securely butted up against the end of the frame tube. Figure 3-4 Footrest Height Adjustment Frame Extension Tube 2GX/AERO X Owner’s Manual OM_2GX/AERO X_0413RevA...
  • Page 32: Adjusting The Angle

    ® VC-3 after every fourth adjustment. If you times without reapplying the coating. TiLite requires that you reapply Vibra-TITE ® ignore this Warning, your footrest could become loose or fall off and you could fall, tip over or lose control of the wheelchair and seriously injure yourself or others or damage the wheelchair.
  • Page 33: High Mount Flip-Up Footrest; Angle Adjustable High Mount Flip-Up Footrest; Depth Adjustable High Mount Flip-Up Footrest; And Depth & Angle Adjustable High Mount Flip-Up Footrest

    4. When both of the footrests on both sides of the chair are adjusted to the desired height, securely tighten the two Allen screws through the binder clamp that secures the extension tube to the frame. Figure 3-8 Height Adjustments on High Mount Flip-Up Footrest Frame Binder Clamp Allen Screws Extension Tube 2GX/AERO X Owner’s Manual OM_2GX/AERO X_0413RevA...
  • Page 34: Adjusting The Angle Or Depth

    See Figure 3-9 or 3-10. 2. Reposition the footplate to the desired depth. Footplate 3. Reinsert and securely tighten the two Allen screws and Washer Bracket locknuts. Washer Allen Screw Locknuts 2GX/AERO X Owner’s Manual OM_2GX/AERO X_0413RevA...
  • Page 35: 90º Hanger Depth And Angle Adjustable Flip-Up Footrests

    4. Securely tighten the two Allen screws and locknuts. Figure 3-11 90º Hanger Depth and Angle Adjustable Flip-Up Footrest Allen Hanger Screws Locknut Washer Coved Footplate Washers Washer Allen Footplate Screws Angle Clamp Adjustable Bracket Locknuts 2GX/AERO X Owner’s Manual OM_2GX/AERO X_0413RevA...
  • Page 36: Swing Away Hangers

    Receiver 1-piece, Over-Center Folding Footrest Note: The 1-Piece, Over-Center Folding Footrest is not available on 2GX or Aero X chairs with swing away hangers. Adjusting the Height/Replacing You can adjust the height of, or replace, the footrest by using the tools and following the procedures for adjusting the height of, or replacing, a flip up footrest as set forth under “Flip-Up Footrest;...
  • Page 37: 1-Piece Flip-Up Footrest

    Note: In following those procedures, it will be necessary to adjust both sides of the footrest extensions simultaneously because there is only a single, 1-piece footrest. Figure 3-14 Figure 3-15 1-piece Flip-Up Footrest 1-piece Flip-Up Footrest in Up position Latch Latch Spacer 2GX/AERO X Owner’s Manual OM_2GX/AERO X_0413RevA...
  • Page 38: Adjusting The Angle

    6. If a lower ELR position is desired, push the ELR lever gradually, holding on to the main tube while lowering the ELR into position. Figure 3-17 Elevating Legrest Main Tube Top Pivot Frame Hole Calf Pad ELR Lever Release Lever Footplate 2GX/AERO X Owner’s Manual OM_2GX/AERO X_0413RevA...
  • Page 39: Adjusting The Elr Length

    Pad Stop Calf Pad Washer Clamp Allen Slot Screw Footrest Extension Adjusting the Footrest To adjust the position of the Depth Adjustable footrest on the ELR, see “Adjusting the Depth” on page 3-3. 2GX/AERO X Owner’s Manual 3-10 OM_2GX/AERO X_0413RevA...
  • Page 40: Chapter 4: Backrests, Push Handles And Stroller Handles

    1. LIft up and pull the back canes toward the rear of the chair. See Figure 4-3. 2. Make sure that the backrest latch on each side of the chair engages in the locked upright position. See Figure 4-2. 2GX/AERO X Owner’s Manual OM_2GX/AERO X_0413RevA...
  • Page 41: Changing The Backrest Angle

    7. Repeat Steps 1 through 6 with the backrest cane on the opposite side of the chair. Figure 4-5 Figure 4-4 Changing the Backrest Angle Changing the Backrest Angle Upper Allen Screw Locknut Locking Locking Block Block Backrest Pivot Bracket Locking Lower Allen Grooves Screw 2GX/AERO X Owner’s Manual OM_2GX/AERO X_0413RevA...
  • Page 42: Adjusting The Backrest Height

    1. LIft up and pull the back canes toward the rear of the chair. See Figure 4-3. 2. Make sure that the backrest latch on each side of the chair engages in the locked upright position. See Figure 4-2. 2GX/AERO X Owner’s Manual OM_2GX/AERO X_0413RevA...
  • Page 43: Changing The Backrest Angle

    3. Securely tighten the adjustable handle by turning it right to it’s original position. Adjustable Handle Fold Down push Handles To adjust the height of the Fold Down Push Handle please follow the procedures under “Adjusting the Backrest Height” on page 4-1. 2GX/AERO X Owner’s Manual OM_2GX/AERO X_0413RevA...
  • Page 44: Chapter 5: Armrests

    See Figure 5-1. Make sure the armrest saddle is in the notch on the receiver. Note: On all TiLite wheelchairs, the swing away armrests pivot on nylon sleeves, located inside the armrest receiver.
  • Page 45: Adjusting The Height Of The Receiver

    5/32” Allen Wrench • 7/16” Open End Wrench Note: Unless you ordered anti-tips for your 2GX or Aero X chair, the receiver may be raised or lowered to achieve a higher or lower height for the swing away armrest. 1. Remove the armrest from the receiver.
  • Page 46: Swing Away- Flip Back Armrest

    5-7. To replace the armrest, swing it back towards the chair and gently push it back down into place. Note: The Swing Away Armrests pivot on nylon sleeves located inside the armrest receiver. If the armrest does not rotate properly, check the sleeves for wear. 2GX/AERO X Owner’s Manual OM_2GX/AERO X_0413RevA...
  • Page 47: Adjusting The Armrest Height

    Make sure that the stop clamp is securely tightened before applying weight to the armrest. If you ignore this Warning, you could fall, tip over or lose control of the wheelchair and seriously injure yourself or others or damage the wheelchair. 2GX/AERO X Owner’s Manual OM_2GX/AERO X_0413RevA...
  • Page 48: Locking The Armrest In Place (Adjustable Depth)

    Screw through the armrest receiver and the armrest. See Figure 5-10. 2. Securely tighten the locknut to the locking Allen screw. Note: TiLite wheelchairs do not ship with locking Allen screws and locknuts. If you require the locking Allen screws and locknuts, please contact TiLite Customer Service.
  • Page 50: Chapter 6: Side Guards

    See Figure 6-2. To replace, place the bracket into the slot between the side guard mount and the clamp and push down. Figure 6-2 Rigid Side Guards quad Bracket Removable Side Guard Rigid Removable Side Guard Side Guard Mount Allen Clamp Screws 2GX/AERO X Owner’s Manual OM_2GX/AERO X_0413RevA...
  • Page 51: Adjusting

    The fold-down side guards utilize an internal spring. To fold down, simply remove the seat cushion and push the top of the side guard toward the seat sling. To unfold, simply pull the side guard up away from the seat sling. See Figure 6-4. 2GX/AERO X Owner’s Manual OM_2GX/AERO X_0413RevA...
  • Page 52: Removing

    Note: You may reverse the direction of the clamp for additional height options at the front of the chair. 3. Adjust the side guard until the desired position is achieved. Securely tighten the two Allen screws. Use identical side guard holes on each side of the chair. 2GX/AERO X Owner’s Manual OM_2GX/AERO X_0413RevA...
  • Page 53 See Chapter 10 “Wheel Locks”. Figure 6-5 Aluminum Fendered Side Guard Back Cane Band Clamp Band Clamp (non-threaded) (threaded) Washer Allen Screw #1 Seat Side Frame Guard Band Clamp (non-threaded) Allen Screw #2 Washer 2GX/AERO X Owner’s Manual OM_2GX/AERO X_0413RevA...
  • Page 54: Chapter 7: Back Upholstery, Seat Upholstery And Seat Cushions

    2. Completely detach the padded back from the backrest ears. Do not remove the backrest ears from the back canes. 3. Adjust to the desired tautness by loosening the ear straps and then pulling on the loose end to pull the backrest ears 2GX/AERO X Owner’s Manual OM_2GX/AERO X_0413RevA...
  • Page 55: Replacing

    5. If desired, adjust the tension of the strap(s). 6. Securely attach the padded back to the backrest ears using the Velcro®-style material and lower the back flap back into position. 2GX/AERO X Owner’s Manual OM_2GX/AERO X_0413RevA...
  • Page 56: Replacing

    Note: When adjusting the tension of the seat upholstery, DO NOT apply so much tension that the seat tubes are pulled out of their saddles. If this occurs, you may cause the chair to “track” improperly or to develop a “floater”. 2GX/AERO X Owner’s Manual OM_2GX/AERO X_0413RevA...
  • Page 57: Adjusting The Tension

    6. Adjust the seat upholstery to the desired tension using the Velcro®-style adjustment flap. 7. Re-insert the Slide-In Seat Sling and rods into the seat tubes. 8. Unfold the chair. 9. Reattach the seat tube end caps using the rubber mallet. 10. Replace the seat cushion. 2GX/AERO X Owner’s Manual OM_2GX/AERO X_0413RevA...
  • Page 58: Slide-In Seat Tube Extension (Adjustable Depth)

    3. Loosen but do not remove the four Allen screws and locknuts (two directly above and two below the chair frame), using the 7/16” Box End wrench and the 5/32” Allen wrench on the left and right chair frames. 2GX/AERO X Owner’s Manual OM_2GX/AERO X_0413RevA...
  • Page 59: Seat Cushions

    3. Insert the new foam insert into the seat cushion cover. 4. Close the seat cushion cover and replace on the chair. For seat cushions manufactured by manufacturers other than TiLite (e.g. ROHO, Supracor or Varilite), consult the owners manual provided by the applicable manufacturer.
  • Page 60: Velcro ® -Style Adjustable Seat Belt

    Velcro -Style Adjustable Seat Belt ® WARNING Installation of the Velcro -Style Seat Belt must be performed by an authorized TiLite dealer or qualified technician. If you ® ignore this Warning, serious injury may result. WARNING The Velcro -Style Seat Belt must be worn tightly fitted across the lower pelvis or thighs at all times. A loose belt can allow ®...
  • Page 61: Maintenance

    Check periodically for signs of wear in the stitching and webbing. If significant wear is found, contact your supplier for qualified repair or replacement by TiLite. Quick-Release Solid Seat pan ( Aluminum TiLite requires that your quick-Release Solid Seat Pan be installed only by an authorized TiLite dealer. 2GX/AERO X Owner’s Manual OM_2GX/AERO X_0413RevA...
  • Page 62 REAR SEAT HEIGHT) All TiLite folding wheelchairs are equipped with standard camber plugs. By adjusting the position of the camber plugs, you can adjust the center of gravity of your chair. In some cases, you also can adjust the rear seat height. This chapter explains the various adjustments that are possible.
  • Page 63: Chapter 8: Axle Plates & Camber Plugs (Center Of Gravity; Rear Seat Height)

    • 9/16” Torque Wrench 1. Remove the rear wheels. 2. Remove the two hex bolts (two on each side of the chair) that secure the camber clamp to the axle plate. See Figure 8-3. 2GX/AERO X Owner’s Manual OM_2GX/AERO X_0413RevA...
  • Page 64: Adjusting The Rear Wheel Spacing/Replacing The Camber Plugs

    Adjusting the Rear Seat Height Hex Bolts Axle Camber Plate Clamp Camber Clamp (non-threaded) Locating Pin Axle Plate Camber Clamp Notches (threaded) Adjusting the Rear Wheel Spacing/Replacing the Camber plugs Tools Needed: • 3/16” Allen Wrench • Ruler 2GX/AERO X Owner’s Manual OM_2GX/AERO X_0413RevA...
  • Page 65 See Figure 8-6. Note: If you desire wider rear wheel spacing, please contact an authorized TiLite supplier or TiLite Customer Service to obtain a rear wheel spacer package.
  • Page 66: Adjusting Toe-In/Toe-Out

    17. After adjusting the camber plugs in Step 15, it will be necessary to recheck the toe-in/toe-out. See Steps 6 through 10 above. 18. Securely tighten the Allen screws in the camber clamps. See Figure 8-5. 19. Adjust wheel locks as needed. 2GX/AERO X Owner’s Manual OM_2GX/AERO X_0413RevA...
  • Page 67 CHAPTER 8: AXLE PLATES & CAMBER PLUGS (CENTER OF GRAVITY; REAR SEAT HEIGHT) Figure 8-7 Adjusting Toe-In/Toe-Out Measurement A Figure 8-9 Figure 8-8 Adjusting Toe-In/Toe-Out Adjusting Toe-In/Toe-Out Toe-In/Toe-Out Measurement 2GX/AERO X Owner’s Manual OM_2GX/AERO X_0413RevA...
  • Page 68: Chapter 9: Axles And Amputee Adapters

    WARNING quick release axles are pre-adjusted to permit minimal “play” in the axle. TiLite recommends that you do not adjust the axle. Improperly adjusting the axle could cause it to malfunction—too much “play” can cause the axle to bend and become stuck in the axle sleeve;...
  • Page 69 Axle quick-Release Handle quick-Release Handle Collars quick-Release Nut (locked position) (locked position) quick-Release Nut Set Screw 2 Set Screw 2 quick-Release Handle quick-Release Handle (unlocked position) (unlocked position) Set Screw 3 Set Screw 3 2GX/AERO X Owner’s Manual OM_2GX/AERO X_0413RevA...
  • Page 70: Adjusting The "Play

    WARNING quad quick-release axles are pre-adjusted to permit minimal “play” in the axle. TiLite recommends that you do not adjust the axle. Improperly adjusting the axle could cause it to malfunction—too much “play” can cause the axle to bend and become stuck in the axle sleeve;...
  • Page 71: Amputee Adapters

    You can adjust the rear seat height and center of gravity, and you can replace the camber plugs by following the procedures and using the tools in Chapter 8: Axle Plates and Camber Plugs (Center of Gravity; Rear Seat Height). Figure 9-5 Amputee Adapter 2GX/AERO X Owner’s Manual OM_2GX/AERO X_0413RevA...
  • Page 72: Chapter 10: Wheel Locks

    CHAPTER 10: WHEEL LOCKS WARNING TiLite recommends that you remove the wheel locks from your chair frame prior to engaging in any sport. If you ignore this Warning, you may seriously injure yourself or others or damage the wheelchair. WARNING The wheel stop must embed into the tire at least 3/16”...
  • Page 73: Compact Pull To Lock

    2. Adjust the position of the wheel lock clamp on the frame so the wheel stop embeds at least 3/16” into the tire when engaged in the locked position. 3. Securely tighten the two Allen screws that secure the wheel lock clamp to the frame. 2GX/AERO X Owner’s Manual 10-2 OM_2GX/AERO X_0413RevA...
  • Page 74: Adjusting Replacing

    1. Remove the Socket Head Cap screw and reposition it to either the “Pull to Lock” or ”Push to Lock” position, as desired. See Figure 10-6. 2. Securely tighten the Socket Head Cap screw. 2GX/AERO X Owner’s Manual 10-3 OM_2GX/AERO X_0413RevA...
  • Page 75: Repositioning The Handle Of The Uni-Lock Wheel Lock

    The Uni-Lock ships with the handle in Standard Position 3. If you desire to switch to Standard Positions 1 or 2, follow the procedures below. Tools Needed: • 1/8” Allen Wrench • 3/8” Open End Wrench 2GX/AERO X Owner’s Manual 10-4 OM_2GX/AERO X_0413RevA...
  • Page 76: Uni-Lock With Extension Handles

    2. Adjust the position of the wheel lock clamp on the frame so the wheel stop embeds at least 3/16” into the tire when engaged in the locked position. 3. Securely tighten the two Allen screws that secure the wheel lock clamp to the frame. 2GX/AERO X Owner’s Manual 10-5 OM_2GX/AERO X_0413RevA...
  • Page 77: Adjusting Replacing

    3. Slide the new wheel lock into the wheel lock clamp, but do not tighten the two Allen screws. 4. Follow the procedures under “Compact Scissor Lock - Adjusting” on page 10-5 to position and secure the new wheel lock. 2GX/AERO X Owner’s Manual 10-6 OM_2GX/AERO X_0413RevA...
  • Page 78: Replacing Casters

    Note: If your chair has 4” or 5” TiLite Litespeed casters, make sure that Spacer 2 (which is wider than Spacer 1) is positioned on the recessed side of the caster, which should be oriented outwards when the casters are in the trailing position.
  • Page 79 The fork stem is permanently installed in the “Bullet” Caster Housing. Do not attempt to unscrew the fork stem. If you have a 2GX or Aero X and it becomes necessary to replace the fork stem, you will need to order the “Bullet” Caster Housing/fork stem assembly.
  • Page 80: Caster Pin Locks

    Follow the procedures under “Replacing Casters” on page 11-1 to 11-2 (dependent on your TiLite model) to mount the casters in the alternative axle holes in the fork. The full range of adjustability may not be available with 5”, 6”...
  • Page 81 Note: If your chair is equipped with Frog Legs®, you must square the barrel to the level surface because the flat edge of the Frog Legs® fork is not parallel to the barrel. See Figure 11-10 on pages 11-7 and 11-8. 2GX/AERO X Owner’s Manual 11-4...
  • Page 82: Adjustable Caster Position

    CHAPTER 11: CASTERS, FORKS AND CASTER PIN LOCKS Figure 11-6 Squaring Up the Adjustable Angle Fork Heavy Duty Aero X “Bullet” Caster Notch Housing Dowel Locknut Washer Upper Allen Caster Screw Mount Washers Lower Allen Screw Fork Adjustable Caster position Tools needed: •...
  • Page 83: Fork Extensions

    7. Slide on the second washer and tighten the locknut finger-tight. 8. Reinstall the caster. See “Casters and Bearing Forks - Replacing Casters” on pages 11-1 to 11-2. 9. Follow the procedures under “Adjustable Angle Fork” on page 11-4 to square the caster. 2GX/AERO X Owner’s Manual 11-6 OM_2GX/AERO X_0413RevA...
  • Page 84: Floating Casters

    • Drafting Triangle Note: TiLite designs its folding wheelchairs to be flexible for improved maneuverability and increased ride comfort. However, this flexibility requires that your chair be set up properly. The following procedures will enable you to set up your TiLite folding wheelchair so it will perform to its potential.
  • Page 85: Replacing Frog Legs

    9. Follow the procedures under “Adjustable Angle Fork” on page 11-4 to square the caster. Figure 11-11 Replacing Frog Legs® “Bullet” Caster Housing Dowel Locknut Fork Washer Caster Mount Washer Allen Caster Screw 2GX/AERO X Owner’s Manual 11-8 OM_2GX/AERO X_0413RevA...
  • Page 86: Rear Wheel With Quick-Release Axle

    3. Insert the axle all the way into axle sleeve. 4. Lock the lever on the quad quick-release axle. 5. Pull firmly on the wheel (without unlocking the lever) to make sure the wheel is locked securely in place. 2GX/AERO X Owner’s Manual 12-1 OM_2GX/AERO X_0413RevA...
  • Page 87: Pneumatic Tires And Tubes

    Replacement of solid tires requires specialized equipment. Therefore, if your solid tires need replacement, you must have this done by an authorized TiLite dealer or qualified technician. If you ignore this Warning, you may seriously injure yourself or others or damage the wheelchair.
  • Page 88 3. After you have adjusted your rear wheel spacing, reinstall the axle sleeve in the camber plug and hand-tighten. 4. Using a torque wrench, tighten the axle sleeve to 230 inch-pounds. Figure 12-5 Adjusting the Rear Wheel Spacing Camber Plug Washer Lock Washer Camber Axle Tube Sleeve 1/2” Spacer 1/8” Spacer 2GX/AERO X Owner’s Manual 12-3 OM_2GX/AERO X_0413RevA...
  • Page 90: Mounting The Anti-Tip Receiver

    WARNING Only an authorized TiLite dealer or qualified technician should install the anti-tip receiver. If you ignore this Warning, you may fall, tip over or lose control of the wheelchair and seriously injure yourself or others or damage the wheelchair.
  • Page 91: User-Friendly Anti-Tips

    To disengage the User-Friendly Anti-Tip, grip the anti-tip receiver firmly and pull it downward, away from the anti-tip mounting plate, and raise it until it re-engages in the mounting plate in the position shown in Figure 13-5. 2GX/AERO X Owner’s Manual 13-2...
  • Page 92 WARNING Only an authorized TiLite dealer or qualified technician should install the anti-tip receiver. If you ignore this Warning, you may fall, tip over or lose control of the wheelchair and seriously injure yourself or others or damage the wheelchair.
  • Page 93 WARNING Make sure the TiLite logo is visible on the rearward side of the User-Friendly Anti-Tip receivers as shown in Figure 13-7 and the white arrows are all aligned on the opposite (forward) side of the anti-tip components as shown in Figure 13-7. If you ignore this Warning, you may fall, tip over or lose control of the wheelchair and seriously injure yourself or others or damage the wheelchair.
  • Page 94: Transportation Options

    As of this date, the Department of Transportation has not approved any tie-down systems for transportation of a user while in a wheelchair, in a moving vehicle of any type. It is TiLite’s position that users of wheelchairs should transfer into appropriate seating in vehicles for transportation and should use the restraints made available by the auto industry.
  • Page 95 GENERAL WARNINGS IWARNING If you cannot locate either sticker on your TiLite Aero X (see Figures 14-1 and 14-2), you must assume that your chair is equipped with Transport Brackets and is only to be used for unoccupied transport of a wheelchair in a motor vehicle.
  • Page 96 SAE J2249. IWARNING ALWAYS attach the WTORS to your TiLite Aero X wheelchair at all four (4) of the TiLite Transit Tie- Down Option securement points in accordance with the instructions provided by the manufacturers of the WTORS and SAE J2249.
  • Page 97 CHAPTER 14: TRANSPORTATiON OPTiONS IWARNING The backrest angle may be adjustable on your TiLite Aero X wheelchair. You must adjust the backrest angle so that it does not exceed the angle specified in Table 14-1 below, when the wheelchair is occupied during transit in a motor vehicle.
  • Page 98 “transit approved” by TiLite. Because TiLite has not tested the chair with such different configurations, TiLite has no knowledge of how the product would perform in such configuration. Therefore, TiLite makes no claims or warranties about the wheelchair’s performance in any configuration other than the configuration described herein.
  • Page 99: Positioning The Wheelchair In The Vehicle

    The rider of a TiLite Aero X wheelchair must not weigh more than the Maximum User Weight stated above. If there are items attached to the wheelchair, such as backpacks, seat pouches, etc., the weight of such attached items must be counted as part of the Maximum User Weight limit for the wheelchair.
  • Page 100 SECURING THE WHEELCHAIR TO THE VEHICLE IWARNING The Tie-Down brackets on your wheelchair were designed, located and installed by TiLite to comply with ISO 7176-19 and SAE J2249 standards so as to ensure that they operate properly and maximize the performance of the brackets in a frontal impact collision. The two front Tie-Down brackets (see Figure 14-4) should NEVER be removed or relocated to another position on the wheelchair frame.
  • Page 101 IWARNING A three-point, vehicle-anchored, pelvic and upper torso belt occupant restraint system must be properly installed and worn while riding in your TiLite Aero X wheelchair in a motor vehicle. IWARNING A side-view pelvic-belt angle of 30° to 75° to the horizontal (see Figure 15-7) is preferred to lower pelvic belt angles.
  • Page 102 5. Belt restraints should not be held away from the body by wheelchair components or parts, including, for example, the wheelchair armrests or wheels. See Figure 14-7 for the correct position of the belt restraints. See Figure 14-8 for the incorrect position of the belt restraints. 2GX/AERO X Owner’s Manual 14-9 OM_2GX/AERO X_0413RevA...
  • Page 103 7. Always carefully inspect the belt webbing to ensure that it is not twisted. If it is twisted, it will reduce the surface area of the belt that is in contact with the user, which could adversely affect the performance of the belt and injure the user in the event of an impact. 2GX/AERO X Owner’s Manual 14-10 OM_2GX/AERO X_0413RevA...

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