Eagle RECIPROCATING Owner's Manual

Reciprocating compressor

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EAGLE RECIPROCATING
COMPRESSOR MANUAL
Congratulations on the purchase of your new Eagle
Compressor

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Table of Contents
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Summary of Contents for Eagle RECIPROCATING

  • Page 1 EAGLE RECIPROCATING COMPRESSOR MANUAL Congratulations on the purchase of your new Eagle Compressor...
  • Page 3: Table Of Contents

    INDEX OWNER’S MANUAL Introduction ............................4 Safety ............................. 4 RECEIVING YOUR COMPRESSOR Uncrating............................5 FREIGHT DAMAGE Important Points..........................5 INSTALLING YOUR COMPRESSOR Location.............................. 6 Mounting ............................6 Induction System..........................6 Noise .............................. 6 Soldering............................. 6 Power Supply and Wiring ........................6 Instruction Manual..........................
  • Page 4: Introduction

    Failure to observe the following safety precautions may result in serious injury to personnel and/or damage to property. Eagle is not stating as fact, nor in any way implying, that the following list of Safety Precautions is an all inclusive list. When it comes to safety, common sense and good work practices will insure safe operation.
  • Page 5: Receiving Your Compressor

    RECEIVING YOUR COMPRESSOR Before uncrating inspect the following: • Check for possible damage in transit and see that the pulley turns freely and true by hand. • Insure that adequate lifting equipment is available for unloading and moving your compressor. •...
  • Page 6: Installing Your Compressor

    Noise is a potential health hazard that must be considered. There are Local and Federal laws specifying maximum acceptable noise levels that must not be exceeded. Most of the noise from a reciprocating compressor emanates from the air inlet point and therefore may require a silencer. Methods that can be used to reduce noise to a listener may include, total enclosures, walls, or moving and/or rotating the noise source.
  • Page 7: Instruction Manual

    SYSTEM AND COMPONENTS SELECTION Since Eagle will supply compressor packages in whole or in part, the following section provides information that will be useful to both the installer and the assembler.
  • Page 8: Air-Cooled Heat Exchangers

    Air-Cooled Heat Exchangers Air-cooled heat exchangers must be sized to provide adequate cooling under the most severe conditions, which probably means providing for an ambient temperature of 40°C. Once the cooler is in place and working, precautions must be taken to prevent restriction of the cooling air flow to and from the cooler and recirculation of the cooling air.
  • Page 9: Warnings

    ADDING OIL A) Sightglass Type Most Eagle compressors are equipped with a round or oval type sightglass oil level gauge. This sightglass gauge is located on the crankcase opposite from the flywheel end of the compressor. • Oil should always be visible in this sightglass, whether the compressor is operating or not.
  • Page 10: Air Leaks

    • If a detected air leak is potentially dangerous, isolate the area and attend to it immediately. Vibration Vibration is a characteristic of all reciprocating machines. It can be held to a minimum by keeping the compressor securely fastened to a solid level foundation. Isolating vibration pads should only be used with Engineering approval.
  • Page 11: Dual Control Operation

    Dual Control Operation When electric powered compressors are provided with “Optional” stop/start and constant speed control. • The constant speed control pilot is to be set to unload at a slightly lower pressure than the pressure switch. That is, if your pressure switch is set to cut out at 125 PSIG. then the constant speed control pilot should be set to unload at approximately 120 PSIG.
  • Page 12: Oil Recommendations And Specifications

    Eagle Compressor Oil is a non-detergent mineral oil formulated with additives to help minimize carbon build-up, increase ring life and reduce oil consumption. Regular oil changes with Eagle Compressor Oil will increase performance and life expectancy. Manufactured for use at ambient temperatures of 0°C. to 30°C.
  • Page 13: Ready To Start

    Two-stage compressors can deliver up to 200 PSIG, again depending on the model, type of controls and configuration; some two-stage units are rated for 175 PSIG operation. If you do not know the capabilities of your compressor, contact the Eagle distributor nearest you for assistance.
  • Page 14: Two-Stage Compressors

    The Lubrication System All Eagle Reciprocating Compressors are splash lubricated. With each rotation of the compressor, a dipper attached to the bottom of the connecting rod dips into an oil bath at the bottom of the crankcase. This dipper splashes oil throughout the...
  • Page 15: Troubleshooting And Repair

    TROUBLESHOOTING AND REPAIR...
  • Page 16 TROUBLESHOOTING AND REPAIR...
  • Page 17 TROUBLESHOOTING AND REPAIR...
  • Page 18: Standard Warranty

    (30) days of the discovery of same during the warranty period. Eagle’s sole obligation on this warranty shall be, at its option, to repair, replace or refund the purchase price of any product or part thereof which proves to be defective, F.O.B. Eagle’s shop.
  • Page 20 EAGLE PUMP & COMPRESSOR LTD. 7025 - 5 Street S.E., Calgary, AB T2H 2G2 Canada www.eagle-pc.com 01/2002 Printed in Canada...

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