IDEAL Concord CX40 Installation & Service Manual page 11

6 PACKAGING
Check that all these packages are complete and have been
correctly received on site.
Factory assembled boilers are despatched from the works as
fully packaged units comprising:
1. Assembled boiler body (with distributor tube) on a wooden
pallet base enclosed in a wooden crate.
2. Carton containing the casing, fastenings and flue brush.
3. Carton containing the installation pack and instruction
books.
4. Carton containing the control box.
JACKET PACK contains:
•
Front panel ...................... 1 off
•
Side panel ....................... 2 off
•
Top panel ........................ 1 off
•
Top support bracket ........ 2 off
•
Flue brush ....................... 1 off
•
Jacket hardware pack ..... 1 off
7 PACKAGING AND BOILER REMOVAL
1. Remove the jacket carton and outer packaging frame.
2. Remove the jacket pack support frame.
3. Remove the distributor tube pack, controls package
and installation pack.
4. Remove the 2" BSP steel handling bars from the
installation pack.
5. Remove the 4 base bolts holding assembly to the
packaging base.
6. Remove the wood screws securing the front cross
member on the packaging base.
7. Remove the gas cock by unscrewing the union and
screw in the handling bars into the 2 front tappings.
Protect the exposed inlet gas union from ingress of dirt.
Concord CX -
Installation
INSTALLATION
INSTALLATION HARDWARE PACK contains:
•
M10 washer ...................................... 4 off
•
Split pin ............................................ 1 off
•
Strain relief bush .............................. 1 off
•
M10 x 25 Hex. Hd. screw ................. 2 off
•
M10 x 35 Hex. Hd. screw ................. 2 off
•
Gasket EPDM Type EP600 .............. 3 off
•
Plug 2" taper Sq.Hd. ........................ 3 off
•
Installation/Service instructions ........ 1 off
•
User's instructions ............................ 1 off
•
Flange RC 1" .................................... 1 off
•
2" BSP Flange (distributor tube) ...... 1 off
•
2" Installation pipe (handling bars) ... 2 off
•
Thermostat pockets .......................... 2 off
8. Knock out the front spacing blocks from the packaging
base, ensuring that the boiler assembly is supported,
using 2" BSP handling bars.
9. Using the handling bars, manoeuvre the boiler forwards
on the packaging base and slide over collapsing base on
to the floor.
Note.
Before manoeuvring the boiler into its final position see
Frame 8
11