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DMC-3xx1x Series Installation Manual-ETL
DMC-3xx1x Integrated
Amplifier Installation
Manual
Manual Rev. 1.0a2
By Galil Motion Control, Inc.
Galil Motion Control, Inc.
270 Technology Way
Rocklin, California 95765
Phone: (916) 626-0101
Fax: (916) 626-0102
E-mail Address: support@galilmc.com
URL: www.galilmc.com
Rev 02/29/12
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Summary of Contents for Galil DMC-3xx10
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Page 1: Amplifier Installation
DMC-3xx1x Series Installation Manual-ETL DMC-3xx1x Integrated Amplifier Installation Manual Manual Rev. 1.0a2 By Galil Motion Control, Inc. Galil Motion Control, Inc. 270 Technology Way Rocklin, California 95765 Phone: (916) 626-0101 Fax: (916) 626-0102 E-mail Address: support@galilmc.com URL: www.galilmc.com Rev 02/29/12... -
Page 2: Using This Manual
This manual provides information for the wiring, installation, powering-up, and basic communication to the DMC-3xx10, DMC-3xx11 and DMC-3xx12 series motion controllers. The following list of part numbers are examples of configurations of the DMC-3xx1x motion controller that are covered in this manual. -
Page 3: Chapter 1 Overview
Introduction DMC-3xx1x Motion Controller The DMC-3xx1x Series is Galil’s latest generation single-axis motion controller. It uses a 32-bit RISC processor to provide higher speed than older models. The DMC-3xx1x is available as a compact card- level or box-level unit and connects to a stepper or servo motor amplifier of any power range. Or, the DMC-3xx1x can be purchased with an internal 800-Watt brushless sine drive which minimizes space, cost and wiring. -
Page 4: Chapter 2 Installation
Chapter 2 Installation Pre-Installation Operating Environment The location for use of the DMC-3xx1x must meet the following requirements. Description Units Specification Ambient Temperature 0 to +40 Altitude feet 10,000 Humidity 20-95% (non-condensing) Mounting Location The DMC-3xx1x motion controller must be mounted on a flat surface using the 4 mounting holes found on the metal base-plate. -
Page 5: Unpacking The Controller
3. Verify the controller that has been shipped to you is in fact the controller that you have ordered from Galil or your authorized Galil distributor. To do this, check the labeling on the controller and compare it to the part number that was ordered. - Page 6 Figure 3: Label for DMC-3xx12 Figure 4: ETL Mark...
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Page 7: Mounting The Controller
Installation Mounting the Controller The DMC-3xx1x motion controller must be mounted to a flat surface with 4 – #10 pan head screws through each mounting hole found on the controller base as shown in Figure 5. If the controller is mounted on a wall, the controller should be mounted so that the bottom of the controller is horizontal to the floor (as shown in Figure 5). -
Page 8: Power Connector
Wiring the DMC-3xx12 The basic wiring for a DMC-3xx12 is shown in Figure 6. The disconnect switch or circuit breaker for AC power must be installed in a location that meets the following requirements: Placed in close proximity to the equipment, within easy reach of the operator, and must not •... - Page 9 Figure 6: DMC-30012...
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Page 10: Communication Connection
Communication Connection Connect the serial cable or the Ethernet cable from your PC to the DMC-3xx1x motion controller. The Ethernet cable may be connected through a hub or switch, or directly to the PC. If the controller is connected to a DHCP enabled network, the IP address will automatically be assigned to the controller. -
Page 11: Ethernet Connection
B Channel Hall Sensor HALC C Channel Hall Sensor Communication with Galil Software To communicate with the controller, the GalilTools communications software must first be installed. A free version of GalilTools (GalilTools-Lite) may also be used. These software applications can be found on the software installation CD shipped with the controller, or online at: http://www.galilmc.com/support/software-downloads.php... -
Page 12: Appendix: Specifications
Appendix – Specifications A1 – Electrical Specifications DMC-30010 Description Units Specification Input Voltage 5, +/-12 Maximum Input Power DMC-30011 Description Units Specification Maximum Input Voltage Minimum Input Voltage Maximum Input Power DMC-30012 Description Units Specification Maximum Input Voltage Minimum Input Voltage Maximum Input Power Maximum Output Current Amps... -
Page 13: Fault Information
Fault Information The DMC-30012 protected from the following fault conditions. Fault Condition Over-Current Protection Under-Voltage Protection Over-Temperature Protection Over-Voltage Protection The Over-Current protection circuit is shown in Figure 7. For further specifics on fault conditions, see the DMC-3xx1x User Manual. Figure 7: Overcurrent Circuit A2 –... - Page 14 A3 – Mechanical Specifications DMC-30010-BOX Included Components Quantiy Description MCB-300M0 Main Controller Board IOB-300I0 I/O Board Description Units Specification Weight 0.71 Length 3.88 Width 4.20 Height 1.36...
- Page 15 DMC-30011-BOX Included Components Quantiy Description MCB-300M0 Main Controller Board IOB-300I0 I/O Board PS-300P1 Power Supply Board Description Units Specification Weight Length (Same as DMC-30012) 3.88 Width (Same as DMC-30012) 4.50 Height (Same as DMC-30012) 1.45 DMC-30012 Included Components Quantiy Description MCB-300M0 Main Controller Board IOB-300I0...
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