Galil DMC-41x3 Installation Manual
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Galil DMC-41x3 Installation Manual

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DMC-41x3 Installation Manual-ETL
DMC-41x3 Integrated

Amplifier Installation

Manual
Manual Rev. 1.0a3
By Galil Motion Control, Inc.
Galil Motion Control, Inc.
270 Technology Way
Rocklin, California 95765
Phone: (916) 626-0101
Fax: (916) 626-0102
E-mail Address: support@galilmc.com
URL: www.galilmc.com
Rev 02/29/12

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Summary of Contents for Galil DMC-41x3

  • Page 1: Amplifier Installation

    DMC-41x3 Installation Manual-ETL DMC-41x3 Integrated Amplifier Installation Manual Manual Rev. 1.0a3 By Galil Motion Control, Inc. Galil Motion Control, Inc. 270 Technology Way Rocklin, California 95765 Phone: (916) 626-0101 Fax: (916) 626-0102 E-mail Address: support@galilmc.com URL: www.galilmc.com Rev 02/29/12...

  • Page 2: Using This Manual

    This manual provides information for the wiring, installation, powering-up, and basic communication to the DMC-41x3 motion controller with the Galil internal amplifiers, AMP-435x0 and AMP-432x0. The following list of part numbers are examples of configurations of the DMC-41x3 motion controller that are covered in this manual.

  • Page 3: Chapter 1 Overview

    New firmware revisions are easily upgraded in the field. The DMC-41x3 is available with up to eight axes in a single stand alone unit. The DMC-4113, 4123, 4133, 4143 are one thru four axes controllers and the DMC-4153, 4163, 4173, 4183 are five thru eight axes controllers.
  • Page 4 AMP-43520/43540 Servo Amplifier (-D3520/-D3540) The AMP-43540 and AMP-43520 amplifies reside inside the DMC-41x3 enclosure. The AMP-43540 contains four sinusoidally commutated, PWM amplifiers for driving brushless servo motors (the AMP- 43520 contains 2 amplifiers). Each amplifier drives motors operating at up to 8 Amps continuous, 15 Amps peak, 20–60 VDC.

  • Page 5: Chapter 2 Installation

    When the application requires that the DMC-41x3-D3xx0-D3xx0 be mounted to a heat sink, the heat sink must be sized such that the base of the DMC-41x3 be kept at a temperature of 65 C or below.

  • Page 6: Unpacking The Controller

    3. Verify the controller that has been shipped to you is in fact the controller that you have ordered from Galil or your authorized Galil distributor. To do this, check the labeling on the controller and compare it to the part number that was ordered.
  • Page 7 Figure 1: Label for DMC-41x3 Figure 2: Label for DMC-41x3-D3220 Figure 3: Label for DMC-41x3-D3240 Figure 4: Label for DMC-41x3-D3520 Figure 5: Label for DMC-41x3-D3540...
  • Page 8 Figure 6: Label for DMC-41x3-D3240-D3220 Figure 7: Label for DMC-41x3-D3240-D3240 Figure 8: Label for DMC-41x3-D3540-D3520 Figure 9: Label for DMC-41x3-D3540-D3540 Figure 10: Label for DMC-41x3-D3240-D3520...
  • Page 9 Figure 11: Label for DMC-41x3-D3240-D3540 Figure 12: Label for DMC-41x3-D3540-D3220 Figure 13: Label for DMC-41x3-D3540-D3240 Figure 14: ETL Mark...

  • Page 10: Mounting The Controller

    Installation Mounting the Controller The DMC-41x3 motion controller must be mounted to a flat surface with 4 – #10 pan head screws through each mounting hole found on the controller base as shown in Figure 15. If the controller is mounted on a wall, the controller should be mounted so that the bottom of the controller is horizontal to the floor (as shown in Figure 15).
  • Page 11 Wiring the Controller with internal AMP-43xx0 The basic wiring for a DMC-41x3 motion controller with included AMP-43xx0 servo amplifiers is shown in Figure 16. The disconnect switch or circuit breaker for AC power must be installed in a location that meets the following requirements: Placed in close proximity to the equipment, within easy reach of the operator, and must not •...
  • Page 12 Figure 16: DMC-41x3 wiring with AMP-43xx0...

  • Page 13: Communication Connection

    Communication Connection Connect the serial cable or the Ethernet cable from your PC to the DMC-41x3 motion controller. The Ethernet cable may be connected through a hub or switch, or directly to the PC. If the controller is connected to a DHCP enabled network, the IP address will automatically be assigned to the controller.
  • Page 14 J8 - I/O (E-H) 44 pin HD D-Sub Connector (Female) 4183 For DMC-4153 thru DMC-4183 controllers only. Pin# Label Description Pin# Label Description Pin# Label Description Error Output RST* Reset Input Digital Ground Digital Input 9 / E latch INCOM1 Input Common (DI 9-16) DI10 Digital Input 10 / F latch...

  • Page 15: Usb Connection

    USB connection If you are using a USB connection, connect the DMC-41x3 USB port to your computer via a Male Type A – Male Type B USB cable. The port will be identified as a new Serial port. The USB port is designed for basic communication to the controller and the standard baud rate of the DMC-41x3 motion controller is 115200.

  • Page 16: Appendix: Specifications

    Appendix – Specifications A1 – Electrical Specifications DMC-4183- D3240-D3240 Description Units Specification Maximum Input Voltage Minimum Input Voltage Maximum Input Power 2400 Maximum Output Current Amps DMC-4183- D3540-D3540 Description Units Specification Maximum Input Voltage Minimum Input Voltage Maximum Input Power 1920 Maximum Output Current Amps...

  • Page 17: Fault Information

    The AMP-43240 and AMP-43540 are protected from the following fault conditions. Fault Condition AMP-43540 AMP-43240 Over-Current Protection Under-Voltage Protection Over-Temperature Protection Over-Voltage Protection Hall Error Detection The Over-Current protection circuit is shown in Figure 17. For further specifics on fault conditions, see the DMC-41x3 User Manual.
  • Page 18 Figure 17: Overcurrent Circuit A2 – Environmental Specifications Description Units Specification Storage Temperature -40 to +125 Operating Temperature 0 to +40 Operating Altitude feet 10,000 Humidity 20-95% (non-condensing)
  • Page 19 A3 – Mechanical Specifications DMC-4183 DMC-4183 Description Units Specification Weight 4.25 (DMC-4183-D3240-D3240) Length 11.50 Width 7.25 Height 1.50 DMC-4183- D3240-D3240 Included Components Quantiy Description DMC-4183 Main Controller Board AMP-43240 Servo Amplifier Board DMC-4183- D3540-D3540 Included Components Quantiy Description DMC-4183 Main Controller Board AMP-43540 Servo Amplifier Board...
  • Page 21 A4 – Mechanical Specifications DMC-4143 Description Units Specification Weight 2.7 (DMC-4143-D3240) Length 8.05 Width 7.25 Height 1.50...

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