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MODEL 463261508 • PRODUCT GUIDE
THIS GRILL IS FOR OUTDOOR USE ONLY.
CAUTION:
Read and follow all safety statements, assembly
instructions, and use and care directions before
attempting to assemble and cook.
INSTALLER/ASSEMBLER:
Leave this manual with consumer.
CONSUMER:
Keep this manual for future reference.
If you have questions or need assistance during assembly, please call
To insure your satisfaction and for follow-up service, register your grill online at www.grillregistration.com
WARNING:
Failure to follow all manufacturer's instructions could
result in serious personal injury and/or property
damage.
CAUTION:
Some parts may contain sharp edges – especially as
noted in the manual! Wear protective gloves if
necessary.
1-800-241-7548
.
463261508 • 80016527 • 03-06-08

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Summary of Contents for Char-Broil 463261508

  • Page 1 MODEL 463261508 • PRODUCT GUIDE THIS GRILL IS FOR OUTDOOR USE ONLY. CAUTION: WARNING: Read and follow all safety statements, assembly Failure to follow all manufacturer’s instructions could instructions, and use and care directions before result in serious personal injury and/or property attempting to assemble and cook.
  • Page 2: For Your Safety

    WARNING: Indicates an potentially hazardous situation cooking. which, if not avoided, could result in death or serious injury. CAUTION CAUTION: Indicates a potentially hazardous situation or unsafe practice which, if not avoided, may result in minor or moderate injury. 2 • 463261508...
  • Page 3: Table Of Contents

    Registration Card ........27 463261508 • 3...
  • Page 4: Use And Care

    Check the telephone inside a vehicle which may become overheated directory under “Gas Companies” for nearest certified LP Retainer Strap by the sun. dealers. • Do not store an LP tank in an area where children play. 4 • 463261508...
  • Page 5 LP tank valve so as not to cross- thread the connection. Nipple has to be centered into the LP tank valve. WARNING If “growing” bubbles appear do not use or move the LP tank. Contact an LP gas supplier or your fire department! 463261508 • 5...
  • Page 6 • Do not use grill until leak-tested. • If a leak is detected at any time, STOP and call the fire department. • If you cannot stop a gas leak, immediately close LPtank valve and call LP gas supplier or your fire department! 6 • 463261508...
  • Page 7 • Always close LP tank valve and remove coupling burners closest to the IGNITION BURNER first. If ignition still does not occur, follow match-lighting nut before moving LP tank from specified operation instructions. position. Lighting instructions continued on next page. 463261508 • 7...
  • Page 8 Burner Flame Check WARNING • Remove cooking grates and flame tamers. Light burners, rotate knobs from HIGH to LOW . You should see a smaller flame in LOW position than seen on HIGH. Perform burner Turn controls and gas source or tank OFF when not flame check on sideburner, also.
  • Page 9: Spider Alert

    • Store grill indoors ONLY if LP tank is turned off and Electrode burner disconnected, removed from grill and stored outdoors. bracket • When removing grill from storage, follow “Cleaning the Burner Assembly” instructions before starting grill. 463261508 • 9...
  • Page 10 Great indirect cooking on low. When using a rotisserie on your grill, you should remove the Produces slow, even heating. cooking grates and warming rack. This will provide Ideal for slow roasting and baking. adequate clearance for large foods. 10 • 463261508...
  • Page 11 The methods below are suggestions for cleaning stainless steel surfaces. Choose a cleaning method appropriate for your needs. It is recommended that you use a Char-Broil® grill cover to help prolong the life and prevent discoloration of your grill.
  • Page 12: Parts List

    Design®, Sierra®, and TruFlame® are registered Trademarks of the W.C. Bradley Company. Thermos® is a registered trademark of the Thermos Company and its affiliates. Artisan Collection by Char-Broil ™, C3 and Design™, Char-Broil and Design™, Flame Design™, FlavorTents™, Grill 2 Go™, Grillin’ Stick™, Keeper of the Flame™, Keepers of the Flame™, Natural Grip™, Outdoor Cooking Collection and Design™, Patio Bistro™, PrecisionFlame™, Pro-Check™, QuickSet Grills and Design™, SmokerTents™, The Big Easy™, The Minute Grill™, The Edge™, The Tuscan...
  • Page 13: Parts Diagram

    PARTS DIAGRAM – Model No. 463261508 KK 2 KK 2 KK 1 463261508 • 13...
  • Page 14: Assembly

    ASSEMBLY – Model No. 463261508 Attach the two locking casters at the rear of the bottom shelf and the two fixed casters at the front. Use the provided caster wrench to fully tighten casters. Fixed caster Locking caster Bottom shelf Attach side panels to bottom shelf using (3) 1/4-20x1/2”...
  • Page 15 Carefully lower the grill head onto the cart, aligning slots at bottom of grill head with posts on cart side panels. Make sure the regulator hose is hanging outside the cart. Grill head must face open side of cart. Grill head Regulator hose 463261508 • 15...
  • Page 16 (1) 1/4-20x1½” screw, 7mm lock washer, and 7mm flat washer on each side. Do not fully tighten screws until side shelf installation is complete in later steps. 7mm Flat Washer 7mm Lock Washer Qty. 2 Qty. 2 1/4-20x1-1/2" Machine Screw Qty. 4 Rear upper panel 16 • 463261508...
  • Page 17 Now you may fully tighten lower screws on upper back panel. 7mm Flat Washer 7mm Lock Washer Qty. 5 1/4-20x1/2" Qty. 5 Machine Screw Qty. 4 Tabs Left sideburner shelf into holes 1/4-20x1-1/2" Machine Screw Qty. 1 Fascia, left sideburner shelf 463261508 • 17...
  • Page 18 See illustration C for proper burner-to-valve engagement. Secure burner to bracket using (2) #10-24x3/8” screws, 5mm lock washers, and 5mm flat washers (B). 5mm Lock Washer 5mm Flat Washer #10-24x3/8" Qty. 2 Qty. 2 Machine Screws Qty. 2 Sideburner burner 18 • 463261508...
  • Page 19 Qty. 2 Qty. 2 Qty. 2 Stainless Screw Qty. 2 Tank heat shield Grease tray opening Front brace #8x3/8" Self-Tap Screw Qty. 4 Some components not shown for illustration purposes. Left grease tray rail Right grease tray rail 463261508 • 19...
  • Page 20 Left door Install flame tamers by sliding one end of each flame tamer into slots at front of firebox and resting opposite end on pins in back of firebox. Flame tamer Front of firebox Back of firebox 20 • 463261508...
  • Page 21 Always keep LP tanks in upright position during use, transport, and storage. CAUTION Tank valve must face to front of cart once tank is attached. Failure to install tank correctly may allow gas hose to be damaged in operation, resulting in the risk of fire. 463261508 • 21...
  • Page 22 Grease tray Unscrew electronic ignition button on front of control panel. Insert AA battery into ignitor, negative (—) end first. Replace button. – AA Battery Electronic Ignition Button 22 • 463261508...
  • Page 23: Troubleshooting

    • Wires are loose or disconnected. • Reconnect wires or replace electrode/wire assembly. • Wires are shorting (sparking) between • Replace ignitor wire/electrode assembly. ignitor and electrode. • Dead battery. • Replace with a new AA-size alkaline battery. 463261508 • 23...
  • Page 24 • The worn nozzles don’t have enough “bite” to engage the valve. Try with worn threads. a second LP dealer. One burner does not light from other • Grease buildup or food particles in • Clean carry-over tube(s) with wire brush. burner(s). end(s) of carryover tube(s). 24 • 463261508...
  • Page 25 Bradley Company. Thermos® is a registered trademark of the Thermos Company and its affiliates. Artisan Collection by Char-Broil ™, C3 and Design™, Char-Broil and Design™, Flame Design™, FlavorTents™, Grill 2 Go™, Grillin’ Stick™, Keeper of the Flame™, Keepers of the Flame™, Natural Grip™, Outdoor Cooking Collection and Design™, Patio Bistro™, PrecisionFlame™, Pro-Check™, QuickSet Grills and Design™, SmokerTents™, The Big Easy™, The Minute Grill™, The Edge™, The Tuscan Collection™, and The Urban Grill™...
  • Page 26: Limited Warranty

    Consumer returns will not be accepted unless a valid Return Authorization is first acquired by calling 1-800-241--7548 and then clearly marked on the outside of the package and the package is shipped freight/postage pre-paid to the address above. 26 • 463261508...
  • Page 27: Registration Card

    Merci d’avoir bien voulu remplir ce questionnaire. Vos réponses nous aideront et aideront d’autres compagnies à vous communiquer des offres spéciales susceptibles de vous intéresser. Si vous préférez ne pas recevoir d’informations concernant ces offres spéciales, veuillez cocher ici 463261508 • 27...
  • Page 28 Always ensure control knobs are in OFF position and regulator is attached to tank BEFORE opening tank valve to avoid low flames. Perform leak test regularly. Thank You for Your Purchase! Char-Broil, LLC • Columbus, GA 31902 • Printed in China...

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