Char-Broil 463269111 Product Manual

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Conversion to Natural Gas requires

Conversion Kit #5729581

The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Broil®; American Gourmet®;

Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Grill 2 Go®; Grill 2 Go® Express®; Grill Lovers®; Infrared

Grilling That's All About U®; Keepers of the Flame®; Magneto®; New Braunfels Smoker Company®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Pro-Sear®;

RED®; Quantum®; Santa Fe®; Sear and Grill®; Sierra®; Signature Series®; Sure2Burn®; The Big Easy®; U®; Wild West Tradition®; and the following marks:

The following are trademarks of W.C. Bradley Co.:America's Legendary Barbeque Company™; Advantage Series™; Auto-Clean™;Chef Tested™; Commercial

Series™; Designer Series™;; Diamond Flame™; Double Chef™; Everybody Outside™; FastStart™; FlavorMaster™; Front Avenue™; Grill 2 Go® Advantage™;

Grill 2 Go® Ice™; Hog and Yard Bird™; H20 Smoker™; Infrared. Grilling's Juicy Little Secret™; Incredible Taste. Infallible Results™; Infrared Inside™; Let's Grill

Something Together™; Longhorn™;; Precision Flame™; Quick2Burn™; QuickSet™; Ready When You Are™; Season, Set, And Savor™; Sizzle On The Grill™;

SureFire™; Torchfork™; Trentino™; Universal Grill Parts™; You Bring the Party™

PRODUCT GUIDE

MODEL 463269111

IMPORTANT: Fill out the product record information below.

Serial Number

Date Purchased

For support and to register your

grill, please visit us at

www.charbroil.com

If you have questions or need

assistance during assembly,

Please call 1-888-430-7870.

TEC™ is a trademark of Tec Infrared Grills.

Printed in China

See rating label on grill for serial number.

Estimated assembly time: 30-40 minutes

12/09/10 • G528-001-080801

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Summary of Contents for Char-Broil 463269111

Page 1 PRODUCT GUIDE MODEL 463269111 IMPORTANT: Fill out the product record information below. Serial Number See rating label on grill for serial number. Date Purchased For support and to register your grill, please visit us at www.charbroil.com If you have questions or need assistance during assembly, Please call 1-888-430-7870.
Page 2: Table Of Contents
TABLE OF CONTENTS DANGER For Your Safety ........2-3 If you smell gas: Use and Care .
Page 3 WARNING CAUTION CALIFORNIA PROPOSITION 65 Using pots larger than 6 quarts in capacity could exceed weight limit of the 1. Combustion by-products produced when using this product contain chemicals known to the State of side burner shelf California to cause cancer, birth defects, and other or side shelf, reproductive harm.
Page 4: Use And Care
LP Cylinder USE AND CARE •The LP cylinder used with your grill must meet the following requirements: DANGER •Use LP cylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. •...
Page 5: For Your Safety
LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing 1.LP cylinder must be properly secured onto grill. (Refer to your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.Turn all control knobs to the OFF position.
Page 6 Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
Page 7 Safety Tips WARNING  Before opening LP cylinder valve, check the coupling nut for tightness.  When grill is not in use, turn off all control knobs and LP For Safe Use of Your Grill and to Avoid Serious cylinder valve. ...
Page 8 Burner Flame Check WARNING • Remove cooking grates and troughs. Light burners, rotate knobs from HI to LOW. You should see a smaller flame in the LOW position than seen on HI . Perform burner flame check Turn controls and gas source or tank OFF when not on sideburner, also.
Page 9: Spider Alert
Cleaning the Burner Assembly CAUTION Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. 1. Turn gas OFF at control knobs and LP cylinder. SPIDER ALERT! 2. Remove cooking grates and troughs. 3.
Page 10: Limited Warranty
LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.
Page 11: Parts List
PARTS LIST Description Description DRIP PAN, F/ SIDE BURNER LOCKING CASTER RUBBER BUMPER, ROUND, F/ SB FIXED CASTER BOTTOM SHELF LID, F/ SIDE BURNER DOOR MAGNET ASSEMBLY LOWER FASCIA W/ ART, F/ LEFT LEFT SIDE PANEL SIDE SHELF RIGHT SIDE PANEL UPPER BACK PANEL, CART LOWER BACK PANEL BEZEL, F/ SB CONTROL KNOB...
Page 12: Parts Diagram
PARTS DIAGRAM...
Page 13: Assembly
ASSEMBLY Place bottom shelf upside down. Insert Bent U Pin into the caster mounting plate to lock it in place, shown A. Spin the caster clockwise into the threads on the bottom shelf until secure. Remove the Bent U Pin and repeat for remaining casters.
Page 14 Place lower back panel between side panels at rear of bottom shelf. Secure lower back panel to side panels using two 1/4-20x1/2” screws and 7mm lock washers each side. Secure lower back panel to bottom shelf using one 1/4-20x1/2” screw and 7mm lock washer. lock washer 1/4-20x1/2”...
Page 15 This step requires two people to lift and position grill head onto cart. Carefully lower the grill head onto the cart, aligning slots at bottom of grill head with posts on cart side panels. Make sure the regulator hose is hanging inside the cart.
Page 16 Remove the two screws and washers which were attached on right side of firebox front, shown A. Insert flange on right side shelf into side shelf brackets on side of firebox, shown B. Attach right side shelf front using the two screws and washers which were removed from right side of fire box, shown C. Attach rear of shelf using one 1/4-20x3/4”...
Page 17 Attach left side lower fascia to left side upper fascia using three #10x3/8” screws, 5mm lock washers and 5mm flat washers, shown A. Remove the three screws and washers which were attached on left side of firebox front, shown B. Insert flange on left side shelf into side shelf brackets on side of firebox, shown C.
Page 18 On back of grill, place upper back panel between side panels and above lower back panel. Secure upper back panel, in lower holes, using one 1/4-20x1½” screw and 7mm lock washer on each side. In upper holes, using one 1/4-20x1½” screw and 7mm lock washer on each side, shown A.
Page 19 Insert sideburner burner into left shelf. The stud on bottom of burner fits into rear small hole in sideburner drip pan on shelf, shown A. Secure burner to sideburner drip pan with one Wing nut, shown B. Make sure burner tube engages sideburner valve, shown C.
Page 20 Inside of cart, insert rear shield tabs into slots next to grease tray opening on upper back panel, shown A. Attach front shield tabs(with holes) under front brace with two #8x3/8” self-tapping screws, shown B. Note: some parts omitted front tab rear tab for clarity of illustration (w/hole)
Page 21 Insert hinge pin on bottom of doors into hole in bottom shelf. Press upper hinge pin in front brace, align hinge hole on top of door, and release hinge pin into door. PRESS Top of door Right door Hinge pin on bottom of door Left door...
Page 22 Place stainless steel emitters onto the firebox, shown A. Place cooking grates onto the stainless steel emitters, shown B. Insert the two wire ends at rear of warming rack into holes in back of firebox. Front wires of warming rack rest on sides of firebox, shown C.
Page 23 LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use & Care section). Once cylinder has been filled and leak checked, place cylinder into hole in bottom shelf. Make sure cylinder valve is facing front of grill.
Page 24: Troubleshooting
EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from • Damaged hose. • Turn off gas at LP cylinder or at source on natural gas systems. If cracked/cut/burned anything but burned, replace valve/hose/regulator.
Page 25 Troubleshooting (continued) Problem Possible Cause Prevention/Solution Burner(s) will not light ELECTRONIC IGNITION: using ignitor. • No spark, no ignition noise. • See Section I of Electronic Ignition System. (See Electronic Ignition Troubleshooting also) • No spark, some ignition noise. • See Section II of Electronic Ignition System. •...
Page 26 Troubleshooting - Electronic Ignition Problem (Ignition) Possible Cause Check Procedure Prevention/Solution SECTION I No sparks appear at • Battery not installed • Check battery orientation. • Install battery (make sure that “+” and “–” any electrodes when properly. connectors are oriented correctly, with “+” end up Electronic Ignition Button and “–”...
Page 27: Registration Card
Warranty Registration Department P.O. Box 1240 Columbus, GA 31902-1240...

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