AGA marvel 3BARM Installation, Operation And Maintenance Instructions page 14

Model
3BARM
6BARM
Glass Door Models
Step 5: Drill hinge clearance holes in overlay panel
Set the overlay panel on the door front, align the edges, and
clamp together. Clamp the panel firmly but be careful not to
damage the door or the panel. Mark center of hinge adapter
hole on wood panel, top and bottom. (See Figure 9.) Remove
wood panel from door and drill 5/16" (8mm) diameter clearance
holes into the overlay panels 3/4" (20mm) deep. These will be
clearance holes for the top and bottom hinge pins.
This is also a convenient time to locate and drill the holes for
your handle. Most often the handle is to match that of the sur-
rounding cabinetry. If your handle attaches from the back-side
of the custom panel, locate the mounting holes while the panel
is attached to the door and cabinet. After the panel is removed
from the door, drill the mounting holes from the front, to the
recommended diameter of the handle manufacturer. Counter
bore the back-side of the panel so the screw heads do not inter-
fere with the surface of the door.
Step 6: Drill panel mounting holes
Re-clamp the panel to the door per step 5 and drill the screw
pilot holes for attaching the overlay panel to the door. Select
the size of the hole from Table B. Be careful not to drill the pilot
holes through the overlay panel, (1/2" (12.7mm) deep for 3/4"
(19mm) and 5/8" (15.7mm) panels ).
Material Type
Hardwood
Softwood
NOTE
If your refrigerator has a door lock proceed to Step 7. If your
refrigerator does not have a door lock proceed to Step 9.
FULL OVERLAY PANEL INSTALLATION INSTRUCTIONS
W H
145/16" 305/16"
(36.4cm) (77.0cm)
237/16" 305/16"
(59.5cm) (77.0cm)
Table B
Pilot Hole for #8 Wood Screw
1/8" (3.2mm) Diameter. Pilot Hole
7/64 (2.8mm) Diameter. Pilot Hole
Table C
Top hinge
adapter
Figure 9
Step 7: Mark and drill lock hole.
Locate and mark with a pencil the location of the lock hole on
the overlay panel, this is the hole in the top corner of the handle
side of the door. Remove the clamp and remove the overlay
panel from the door. On the backside of the panel where you
marked the lock location drill a 13/16" (20.5mm) diameter coun-
ter bore 7/16" (11.0mm) deep into the overlay panel. Drill a 15/32"
(12.0mm) diameter hole through the overlay panel centered on
the counter bore being careful not to splinter the wood on the
face side of the panel. (See Figure 10).
Step 8: Assemble the lock parts
Two (2) lock extensions are supplied with the lock. Use the
longer extension for a 3/4" thick overlay panel and the shorter
one for a 5/8" thick panel. Assemble the lock extension, cam stop
washer, spring washer, and set screw to the lock as shown in
Figure 10 and 11. Install this assembly into the overlay panel and
secure with the retaining nut using a 15mm socket. Make sure
the key slot in the lock is vertical.
BRASS EXTENSION
SPRING WASHER
NUT
LOCK
15/32 HOLE
13/16 COUNTER
BORE 7/16 DEEP
3/4 INCH
WOOD PANEL
14
Hole in hinge
adapter
Door
Overlay
panel
Hole in bottom
hinge adapter
CAM
PHILLIPS SCREW
SECTION A-A
SCALE 1 : 1
Figure 10
INNER
DOOR