Simplicity Citation 5900523 Operator's Manual
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Simplicity Citation 5900523 Operator's Manual

Simplicity Citation 5900523 Operator's Manual

Zero-turn riders citation series
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OPERATOR'S
MANUAL
Citation Series
23HP Zero-Turn Riders
Mfg. No.
Description
5900523
23HP Kawasaki Zero-Turn Rider
25HP Zero-Turn Riders
5900820
25HP Kawasaki Zero-Turn Rider
26HP Zero-Turn Riders
5900954
26HP Kawasaki Zero-Turn Rider
5900522
26HP Briggs & Stratton Cyclonic Zero-Turn Rider
28HP Zero-Turn Riders
5900821
28HP Briggs & Stratton Vanguard Zero-Turn Rider
5900524
28HP Briggs & Stratton Cyclonic Zero-Turn Rider
61" Mower
52" Mower
52" Mower
52" Mower
61" Mower
61" Mower
5102078
Rev D

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Summary of Contents for Simplicity Citation 5900523

  • Page 1 OPERATOR’S MANUAL Citation Series 23HP Zero-Turn Riders Mfg. No. Description 5900523 23HP Kawasaki Zero-Turn Rider 61” Mower 25HP Zero-Turn Riders 5900820 25HP Kawasaki Zero-Turn Rider 52” Mower 26HP Zero-Turn Riders 5900954 26HP Kawasaki Zero-Turn Rider 52” Mower 5900522 26HP Briggs & Stratton Cyclonic Zero-Turn Rider 52”...
  • Page 2 Thank you for purchasing this quality-built SIMPLICITY product. We’re pleased that you’ve placed your confidence in the SIMPLICITY brand. When operated and maintained according to the instructions in this manual, your SIMPLICITY product will provide many years of dependable service.

  • Page 3: Table Of Contents

    Table of Contents Operator Safety ..........2 Safety Rules & Information ..........2 Safety Decals ..............11 Safety Icons & Interlock System ........12 Features & Controls ........13 Identification Numbers ...........13 Control Functions ............14 Operation............ 16 General Operating Safety ..........16 Checks Before Starting ...........16 Check Tire Pressures ............17 Seat Adjustment .............17 Pushing the Rider by Hand ..........18...

  • Page 4: Operator Safety

    Operator Safety Operator Safety Operating Safety Congratulations on purchasing a superior-quality piece of lawn and garden equipment. Our products are designed and manufactured to meet or exceed all industry standards for safety. Do not operate this machine unless you have been trained. Reading and understanding this operator’s manual is a way to train yourself.
  • Page 5 Operator Safety Slope Operation Operation on slopes can be dangerous. Using the unit on a slope that is too steep where you do not have adequate wheel traction (and control) can cause sliding, loss of steering, control, and possible rollover. You should not operate on a slope greater than a 5.4 foot rise over a 20 foot length (15 degrees).
  • Page 6 Operator Safety Roll Bar Use Keep the roll bar in the raised position and fasten the seat belt. There is no roll over protection when the roll bar is down! Do not jump off if the mower tips (it is safer to be secured by the seat belt with the roll bar raised.) Lower the roll bar only when necessary (such as to temporarily clear a low overhanging obstacle) and NEVER...
  • Page 7 Operator Safety Fuel and Maintenance Always disengage all drives, shutoff the engine, and remove the key before doing any cleaning, refueling, or servicing. Gasoline and its vapors are extremely flammable. Do not smoke while operating or refueling. Do not add fuel while engine is hot or running.
  • Page 8 Operator Safety Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment. This mowing deck is capable of amputating hands and feet and throwing objects.
  • Page 9 Operator Safety Slope Operation Towed Equipment (Ride-On Units) 1. Tow only with a machine that has a hitch designed for Slopes are a major factor related to loss-of-control and tip- towing. Do not attach towed equipment except at the over accidents, which can result in severe injury or death. hitch point.
  • Page 10 Operator Safety Service and Maintenance 12. Do not use gasoline containing METHANOL, gasohol containing more than 10% ETHANOL, gasoline additives, Safe Handling of Gasoline or white gas because engine/fuel system damage could 1. Extinguish all cigarettes, cigars, pipes, and other result.
  • Page 11 Operator Safety Roll Bar Instructions • Before First Time Use - Inspect the ROLL BAR structure and mounting hardware for: For models equipped with factory-installed Roll Over Protection System (ROPS). 1) Check to make sure the machine GVW (Gross Vehicle Weight), including attachments, restrained WARNING payload, fuel and operator, is not in excess of the maximum weight specified on the ROLL BAR label.
  • Page 12 Operator Safety Inspection and Maintenance of the Roll Bar Seat INSPECT BUCKLE Belt & LATCH WARNING Failure to properly inspect and maintain the seat belt can cause serious injury or death. • The seat belt like the ROLL BAR, needs to be periodically inspected to verify that the integrity has not been compromised through normal machine use, misuse, age degradation, modifications, or a roll over.

  • Page 13: Safety Decals

    Operator Safety Safety Decals This unit has been designed and manufactured to provide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing. Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equipment safely and effectively, we have placed several safety labels on the unit to remind you of this important information while you are operating...

  • Page 14: Safety Icons & Interlock System

    Operator Safety Safety Icons Safety Interlock System The alert symbol ( ) is used to identity safety information about hazards that can result in personal injury. A signal word (DANGER, WARNING, or CAUTION) is used with the This unit is equipped with safety interlock switches. These alert symbol to indicate the likelihood and the potential safety systems are present for your safety, do not attempt severity of the injury.

  • Page 15: Features & Controls

    XXXX LpA: XXX dB(A) Vibration @ Wheel: XXX m/s² Vibration @ Seat: XXX m/s² Simplicity Mfg. Inc. Port Washington, WI USA 53074-0997 XXXXXXX When contacting your authorized dealer for replacement parts, service, or information you MUST have these numbers. Record your model name/number, manufacturer’s identification numbers, and engine serial numbers in the space provided for easy access.

  • Page 16: Control Functions

    Features and Controls Control Functions The information below briefly describes the function of individual controls. Starting, stopping, driving, and mowing require the combined use of several controls applied in specific sequences. To learn what combination and sequence of controls to use for various tasks see the OPERATION section.

  • Page 17: Features And Controls

    Features and Controls Ignition Switch Seat Adjustment Lever The ignition switch starts and stops the engine, it has three The seat can be adjusted forward and back. Move the lever towards the left, position the seat as desired, and release positions: the lever to lock the seat in position.

  • Page 18: Operation

    Operation Operation General Operating Safety WARNING Before first time operation: • Do NOT load this zero-turn rider on a trailer or truck • Be sure to read all information in the Safety and using two separate ramps. Only use a single ramp Operation sections before attempting to operate this that is at least one foot wider than the width of the rear wheels of this rider.

  • Page 19: Check Tire Pressures

    Operation Briggs & Stratton Cyclonic Models: Briggs & Stratton Cyclonic Engine (C, Figure 1) • Check that the crankcase is filled to the full mark on the crankcase oil fill and dipstick (D & E). If necessary, add oil through the engine oil fill. See the engine Operator’s manual for instructions and oil recommendations.

  • Page 20: Pushing The Rider By Hand

    Operation Pushing the Rider by Hand NOTICE • Towing the unit will cause hydraulic pump and wheel motor damage. • Do NOT tow rider. • Do NOT use another vehicle to push or pull this unit. 1. Disengage the PTO, engage the parking brake, turn the ignition OFF, and remove the key.

  • Page 21: Starting The Engine

    Operation WARNING Read the Operator’s Manual before attempting to operate the machine. • If you do not understand how a specific control functions, or have not yet thoroughly read the FEATURES and CONTROLS section, do so now. • Do NOT attempt to operate the rider without first becoming familiar with the location and function of ALL controls.

  • Page 22: Zero Turn Driving Practice

    Operation Zero-Turn Driving Practice The lever controls of the Zero Turn rider are responsive, Smooth Travel and learning to gain a smooth and efficient control of the The lever controls of the rider’s forward, reverse, and turning movements will take Zero Turn rider are some practice.

  • Page 23: Advanced Driving

    Operation Practice Turning Around a Corner Practice Turning In Place While traveling forward allow one handle to gradually return To turn in place, “Zero Turn,” gradually move one ground back toward neutral. Repeat several times. speed control lever forward from neutral and one lever back from neutral simultaneously.

  • Page 24: Raise & Lower The Roll Bar

    Operation Raise and Lower the Roll Bar WARNING Avoid serious injury or death from roll over. • Keep the roll bar in the raised position and use seat belt. • There is no roll over protection when the roll bar is down.

  • Page 25: Mowing

    Operation Mowing Before mowing, set the cutting height as described in the Operation section. 1. Engage the parking brake. Make sure the PTO switch is disengaged and the ground speed control levers are in the NEUTRAL position. 2. Start the engine (see Starting the Engine). 3.

  • Page 26: Mowing Methods

    Operation When and How Often to Mow The time of day and condition of the grass greatly affect the results you’ll get when mowing. For the best results, follow these guidelines: 1. Mow when the grass is between three and five inches high.

  • Page 27: Attaching A Trailer

    Operation Proper Mulching Attaching a Trailer Mulching consists of a mower deck which cuts and recuts The maximum weight of a towed trailer should be less than clippings into tiny particles and which then blows them 200 lbs (91kg). Secure the trailer with a appropriately sized down INTO the lawn.

  • Page 28: Regular Maintenance

    Regular Maintenance Regular Maintenance Maintenance Schedule The following schedule should be followed for normal care of your rider and mower. You will need to keep a record of your operating time. Determining operating time is easily accomplished by observing the elapsed time recorded by the hour meter. RIDER MAINTENANCE ENGINE MAINTENANCE Before Each Use...

  • Page 29: Checking/Adding Fuel

    Regular Maintenance Checking / Adding Fuel WARNING To add fuel: Fuel and its vapors are extremely 1. Stop the engine and allow to cool for at least 3 minutes. flammable and explosive. 2. Remove the fuel cap (see Figure 1). 3.

  • Page 30: Check Hydraulic Oil Level

    NOTE: Removing the oil filter from the filter base will drain the oil reservoir. Have a suitable container ready to catch any spilled oil. Simplicity recommends this be a dealer-only service item. 1. Locate the transmission oil filter (A, Figure 20).

  • Page 31: Lubrication

    Regular Maintenance Lubrication Lubricate the unit at the locations shown in Figures 21 through 24 as well as the following lubrication points. Grease: • Front caster wheel axles & yokes • Deck lift pivot blocks • Mower deck spindles • Mower deck idler arm Use grease fittings when present.

  • Page 32: Servicing The Mower Blades

    Regular Maintenance Servicing The Mower Blades Removing the Mower Blade WARNING Avoid injury! Mower blades are sharp. Always wear gloves when handling mower blades or working near blades. 1. Wedge a wooden block between the mower blade and the mower deck housing to keep the mower blade from Figure 25.
  • Page 33 Regular Maintenance Sharpening the Mower Blade WARNING Avoid injury! Mower blades are sharp. • Always wear gloves when handling mower blades or working near blades. • Always wear safety eye protection when grinding. Figure 28. Sharpening the Mower Blade A. Mower Blade Bevel 1.

  • Page 34: Battery Maintenance

    Regular Maintenance Battery Maintenance This unit is equipped with a maintenance-free BCIU1 battery. Battery Charging A dead battery or one too weak to start the engine may be the result of a defect in the charging system or other electrical component. If there is any doubt about the cause of the problem, see your dealer.

  • Page 35: Ground Speed Control Lever Adjustment

    Regular Maintenance Ground Speed Control Lever Adjustment The control levers can be adjusted in three ways. The alignment of the control levers, the placement of the levers (how close the ends are to one another) and the height of the levers can be adjusted. To Adjust the Lever Alignment Loosen the mount bolts (A, Figure 32) and pivot the lever(s) (C) to align with each other.

  • Page 36: Neutral Adjustment

    Regular Maintenance Neutral Adjustment If the rider “creeps” while the ground speed control levers are locked in the NEUTRAL position, then it may be necessary to adjust the linkage rod. 1. Park the machine on a hard, level surface such as a concrete floor.

  • Page 37: Return-To-Neutral Adjustment

    Regular Maintenance Return to Neutral Adjustment Kawasaki Models To determine if it is necessary to adjust the neutral return, perform the following steps: 1. Disengage the PTO, engage the parking brake and turn 3.25” off the engine. (8.23cm) 2. Move the ground speed control levers into the operating position, pull the levers rearward and release.

  • Page 38: Parking Brake Adjustment

    Regular Maintenance Parking Brake Adjustment 1. Disengage the PTO, engage the parking brake, stop the engine and remove the ignition key. 2. Raise the seat plate. 3. Locate the brake spring (A, Figure 36). 4. With the parking brake engaged, measure the compressed spring length.

  • Page 39: Rear Suspension Adjustment

    Regular Maintenance Rear Suspension Adjustment POSITION #2 POSITION #1 The shock assembly can be adjusted in two ways to (FACTORY SET) allow the operator to customize the ride according to the operator’s weight and/or operating conditions. You have the option of adjusting the spring pre-load and/or upper mounting position.

  • Page 40: Mower Deck Adjustment - Kawi Models

    Regular Maintenance Mower Deck Adjustment - 52” Mower Decks Adjusting the Deck Lift Rod Timing 1. Park the machine on a flat, level surface. Disengage the PTO, stop the engine and engage the parking brake. Rear tires must be inflated to 15 psi (1,03 bar); front tires to 25 psi (1,72 bar).

  • Page 41: Mower Deck Adjustment - B&S Models

    Regular Maintenance Mower Deck Adjustment - 61” Mower Decks Adjusting the Deck Lift Rod Timing 1. Park the machine on a flat, level surface. Disengage the PTO, stop the engine and engage the parking brake. Rear tires must be inflated to 15 psi (1,03 bar); front tires to 25 psi (1,72 bar).
  • Page 42 Regular Maintenance Adjusting the Leveling of the Mower Deck Note: Before attempting to level the mower deck, the deck lift rod timing must be checked and/or adjusted. 1. Park machine on a flat, level surface. Disengage the PTO, stop the engine and engage the parking brake. Rear tires must be inflated to 15 psi (1,03 bar);...

  • Page 43: Mower Belt Replacement

    Regular Maintenance Mower Belt Replacement 52” Mower Decks NOTICE To avoid damaging belts, do NOT pry belts over pulleys. 1. Park the rider on a smooth, level surface such as a concrete floor. Disengage the PTO, engage the parking brake, turn off the engine, and remove the ignition key. 2.
  • Page 44 Regular Maintenance 52” Mower 61” Mower Decks Decks Figure 51. Mower PTO Belt Routing A. Spindle Pulley B. PTO Drive Belt C. Spring-loaded Idler Pulley D. Stationary Idler Pulley Check the Mower Belt Idler Tensioner Spring Length 1. Park the machine on a smooth level surface such as a concrete floor.

  • Page 45: Troubleshooting

    Troubleshooting Troubleshooting WARNING While normal care and regular maintenance will extend Remove the ignition key prior to the life of your equipment, prolonged or constant use may performing maintenance on the unit. eventually require that service be performed to allow it to continue operating properly.

  • Page 46: Troubleshooting The Mower

    Troubleshooting Troubleshooting the Rider continued PROBLEM CAUSE REMEDY 1. Hydraulic release valve(s) in “open” 1. Turn hydraulic release valve(s) CLOCKWISE to position. close. 2. Belt is broken. 2. See Drive Belt Replacement. Engine runs, but rider will not drive. 3. Drive belt slips. 3.

  • Page 47: Troubleshooting Common Cutting Problems

    Troubleshooting Troubleshooting Common Cutting Problems PROBLEM CAUSE REMEDY Streaking 1. Sharpen your blades. 1. Blades are not sharp. 2. Replace your blades. 2. Blades are worn down too far. 3. Always mow at FULL throttle. 3. Engine speed is too slow. 4.

  • Page 48: Specifications

    NOTE: Specifications are correct at time of printing and are subject to change without notice. ENGINE 28HP** Briggs & Stratton Cyclonic (Product Model: 5900524) Make Briggs & Stratton 23HP* Kawasaki Model 49L977-0125-G5 (Product Model: 5900523) Horsepower 28 @ 3600 Make Kawasaki Displacement 49.43 Cu. in (810 cc) Model FS691V-ES00-S Electrical System 12 volt, 16 amp.
  • Page 49 Specifications Maximum Weight 750 lbs (340 kg) on Axle DIMENSIONS Overall Length 81” (208 cm) Overall Width 61” (155 cm) - 52” Deck 72” (183 cm) - 61” Deck Height 70” (178 cm) w/ Roll Bar Up 59” (150 cm) w/ Roll Bar Down Weight (apx.) 1012 lbs (459 kg) - 52”...
  • Page 50 www.simplicitymfg.com...
  • Page 51 Notes...
  • Page 52 Briggs & Stratton Power Products Group, LLC. Copyright © 2011 Briggs & Stratton Corporation Milwaukee, WI, USA. All rights reserved. The Simplicity logo is a trademark of Briggs & Stratton Corporation Milwaukee, WI, USA.

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