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PRODUCT NAME
Hitachi Rotary Hammer
DH 22PH
Model
MARKETING OBJECTIVE
The new Model DH 22PH is a 3-mode type of rotary hammer.
This model features "hammering only" mode designed for chipping and groove digging, in addition to
"rotation + hammering" mode and "rotation only" mode. The Model DH 22PH is equipped with a variable
lock mechanism available in "hammering only" mode. The variable lock mechanism enables the tip angle
of a cold chisel or other tool to be selected from among 36 levels.
The main features of the Model DH 22PH are as follows:
(1) Although the Model DH 22PH is a 3-mode type rotary hammer, it is more compact and lightweight than the
2-mode type competitors in the same class (318 mm in overall length and 2.1 kg in weight).
(2) The internal pressure adjustment mechanism prevents grease from leaking.
APPLICATIONS
(1) Rotation and hammering function
Drilling anchor holes
Drilling holes into concrete, tile, brick and similar materials
(2) Rotation only function
Drilling holes in steel and wood (with chuck adapter)
Tightening and loosening machine screws and wood screws (with chuck adapter)
(3) Hammering only function
Light-duty chiseling of concrete
Groove digging and edging
SELLING POINTS
[ NEW FEATURES ]
Most compact and lightweight in its
class
Hitachi's own internal pressure
adjustment mechanism
SPECIFICATIONS AND PARTS ARE SUBJECT TO CHANGE
FOR IMPROVEMENT.
LIST No. F407
Jun. 2009
International Sales Division
D

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Summary of Contents for Hitachi DH 22PH

  • Page 1 The main features of the Model DH 22PH are as follows: (1) Although the Model DH 22PH is a 3-mode type rotary hammer, it is more compact and lightweight than the 2-mode type competitors in the same class (318 mm in overall length and 2.1 kg in weight).
  • Page 2 REMARK: For more information about HANDLING INSTRUCTIONS, visit our website at: http://www.hitachi-koki.com/manual_view_export/ Throughout this TECHNICAL DATA AND SERVICE MANUAL, a symbol(s) is(are) used in the place of company name(s) and model name(s) of our competitor(s). The symbol(s) utilized here is(are) as follows:...
  • Page 3: Table Of Contents

    2. Tool Structure --------------------------------------------------------------------------------------------------- 11 3. "3-Mode" Changeover Mechanism ------------------------------------------------------------------------14 4. Drill Bits -----------------------------------------------------------------------------------------------------------16 5. Tool Retainer Section------------------------------------------------------------------------------------------17 6. Dust Collector (B) ----------------------------------------------------------------------------------------------17 REPAIR GUIDE----------------------------------------------------------------------------------------------------------------19 1. Precautions on Disassembly and Reassembly ---------------------------------------------------------19 STANDARD REPAIR TIME (UNIT) SCHEDULES--------------------------------------------------------------------30 Assembly Diagram for DH 22PH...
  • Page 4: Selling Points

    Most compact and lightweight in its class* * Based on our own research Although the Model DH 22PH is a 3-mode type rotary hammer, it is more compact and lightweight than the 2-mode type competitors in the same class. HITACHI...
  • Page 5: Specifications

    SPECIFICATIONS 1. Specifications Model DH 22PH Capacity: Concrete Inch 13/24 Capacity: Steel/Wood Inch 1/2” /1” Input power Impact energy No-load rpm (Forward) 0 to 1,400 No-load rpm (Reverse) 0 to 910 Full-Load bpm 0 to 5,600 Mode – Variable speed –...
  • Page 6: Optional Accessories

    2. Optional Accessories (1) Drilling anchor holes (rotation and hammering) Drill bit (SDS-plus shank) Effective length Overall length Overall Effective Overall Effective Outer dia. Outer dia. length length Code No. length length Code No. (mm) (mm) (mm) (mm) (mm) (mm) 303571 303592 12.5...
  • Page 7 Slender bit and adapter for slender shaft (SDS-plus shank) (1) Drill bit (slender shaft) (2) Adapter for slender shaft (SDS-plus shank) (1) Drill bit (slender shaft) (2) Adapter for slender shaft Outer dia. Overall length Effective length Code No. Code No. (mm) (mm) (mm)
  • Page 8 (2) Anchor setting (hammering only) Anchor setting bar Anchor setting adapter (SDS-plus shank) Overall Overall Part name Code No. Part name Code No. length (mm) length (mm) 302976 302979 W-1/4 Anchor setting adapter-A W-1/4 Anchor setting adapter-B 302975 302978 W-5/16 Anchor setting adapter-A W-5/16 Anchor setting adapter-B 303621 303622...
  • Page 9 Cold chisel (SDS-plus shank) Code No. 316657 Cutter (SDS-plus shank) Code No. 316658 Grooving chisel (SDS-plus shank) Code No. 316659 (5) Drilling holes and driving screws (rotation only) Special screw 13-mm drill chuck Chuck adapter (G) (13VLRB-D) (SDS-plus shank) NOTE: To use the tool for tightening or loosening screws, open the three jaws of the drill chuck and securely fix the drill chuck to chuck adapter (G) with the...
  • Page 10 (6) Grease for hammer and hammer drill Containing 500 g Containing 30 g Containing 70 g Code No. 981840 Code No. 980927 Code No. 308471 (7) Dust cup and dust collector (B) Dust cup Dust collector (B) Code No. 971787 Code No.
  • Page 11: Comparison With Similar Products

    COMPARISON WITH SIMILAR PRODUCTS 1. Comparison of Specifications (Superior specifications: Maker HITACHI Model name DH 22PH Capacity: Concrete Inch 7/8” 29/32” 7/8” 13/24 13/30 13/32 Capacity: Steel/Wood Inch 1/2”/1” 1/2”/1 to 3/16” 1/2”/1 to 1/4” Input power Impact energy 0 to 1,400...
  • Page 12: Comparison Of Drilling Speed

    3. Comparison of Chiseling Performance Chiseling performance varies considerably depending on the work conditions. Use the factory test results shown in Fig. 2 for comparison purposes only. Fig. 2 DH 24PC3 100% DH 22PH Chiseling amount (kg/30 min.) Voltage supply: 230 V...
  • Page 13: Precautions On Sales Promotion

    1. Safety Instructions In the interest of promoting the safest and most efficient use of the Model DH 22PH Rotary Hammer by all of our customers, it is very important when conducting a sale that the salesperson carefully ensure that the buyer seriously recognizes the importance of the Handling Instructions, and fully understands the precautions listed on the Caution Plate and Nameplate attached to each tool.
  • Page 14: Reference Materials

    Piston reciprocating mechanism The Model DH 22PH adopts a spiral drive system (i.e., mechanism using a reciprocating bearing), resulting in a more compact design with the armature shaft arranged in parallel with the tool shaft. Figure 3 shows the structure of the piston reciprocating mechanism.
  • Page 15 O-ring should be replaced about once a year, depending on how often the tool is used. Idle striking prevention mechanism The idle hammering prevention mechanism in the Model DH 22PH differs from that of conventional rotary hammers. When the drill bit is lifted from the concrete surface after drilling, the second hammer moves to the position indicated by the continuous line in Fig.
  • Page 16 Inner cover Slip mechanism The slip mechanism in the Model DH 22PH consists of a coil spring that applies a pre-set amount of pressure to ensure the interlocking of three claws provided on the flange of the cylinder (i.e., final rotating shaft) and the matching claws provided on the face of the second gear, which transmits rotation to the cylinder.
  • Page 17: 3-Mode" Changeover Mechanism

    3. "3-Mode" Changeover Mechanism The change lever of the Model DH 22PH permits quick and easy changeover among the "rotation and hammering,” ”rotation only” and “hammering only” functions. Each function mode is explained below. When operating the change lever, be sure to hold down the pushing button.
  • Page 18 (2) Rotation only (Fig. 7) Set the change lever to "rotation only" ( mark). The pin of the change lever moves the lock plate forward, and the clutch moves forward at the back end of the lock plate. Engagement is released between the clutch and claws of the reciprocating bearing (at A in the figure).
  • Page 19: Drill Bits

    4. Drill Bits The chuck section is designed exclusively for the popular and widely available SDS-plus shank bits, as shown in Fig. 9. Rotating torque is transmitted to the drill bit by two key rails provided in the tool holding section.
  • Page 20: Tool Retainer Section

    When drilling holes overhead, dust collector (B) (an optional accessory) can be mounted on the Model DH 22PH to prevent dust and chips from falling downward. Dust collector (B) is intended solely for use when drilling holes into concrete, and cannot be used for drilling holes into steel or wood. It is designed for use with drill bits with overall lengths of 166 mm, 160 mm and 110 mm, and cannot be used with longer bits.
  • Page 21 Fig. 12 Dust collector (B) structure -18-...
  • Page 22: Repair Guide

    1. Precautions on Disassembly and Reassembly The [Bold] numbers in the descriptions below correspond to item numbers in the Parts List and exploded view assembly diagram for the Model DH 22PH. Disassembly 1. Disassembly of the tool retainer While fully pulling the Grip [3] in the arrow direction, remove the Front Cap [1].
  • Page 23 3. Removal of Retaining Ring D15 To remove the Retaining Ring D15 [21] from the Change Lever [17], use pliers to pull the ring out in the arrow direction, while keeping it tilted at an angle of 10 to 20 degrees relative to the main shaft as shown in Fig.
  • Page 24 5. Disassembly of the Cylinder Remove the Steel Balls D5.556 [24] (3 pieces) from the cylinder, insert the Spring Hook [J-201 No. 970977] into the Cylinder [25] from the hole in the cylinder, and then disengage the O-Ring (A) [32] from inside the cylinder with a spring hook.
  • Page 25 Reassembly Perform reassembly by reversing the order of the disassembly procedure. However, special attention should be given to the following items. 1. Reassembly of the Cylinder Insert the second hammer assembly into the Cylinder [25], and push it into the bit side of the cylinder. Insert the O-Ring (A) [32] into the Cylinder [25] until it fits inside the cylinder, and then insert the Steel Balls D5.556 [24] (3 pieces) from the hole in the cylinder wall.
  • Page 26 3. Press-fitting the First Gear Press-fit the First Gear [46] while aligning it with the end face of the Second Shaft [44]. After press-fitting the First Gear [46], check that the inner ring of the Reciprocating Bearing [45] can rotate smoothly. 4.
  • Page 27 7. Mounting the Gear Cover (A) assembly After assembling parts into the unit as shown in Fig. 23, confirm that the change lever is set to "rotation" mark), and then move the Piston [35] to dead center. Then mount the Gear Cover (A) [10] over the assembled unit while paying attention to the positions of the Piston [35] shaft, Cylinder [25] shaft, Second Shaft [44] and Second Pinion [40] shaft.
  • Page 28: Wiring Diagrams

    9. Wiring diagrams (1) Product with noise suppressor Fig. 24 Choke coil White Gray Black or brown Brown Cord ass’y Noise suppressor Blue White or blue Black Choke coil Speed control SW Reversing SW (2) Product without noise suppressor Fig. 25 Black or brown White Gray...
  • Page 29: Internal Wire Arrangement And Wiring Work

    10. Internal wire arrangement and wiring work A. Internal wire arrangement (1) Product with noise suppressor Fig. 26 Brown (Choke coil) Black (Stator) Choke Coil (A) Blue [67] Gray (Stator) Choke coil (A) Brown [65] White (Stator) White (Stator) Red (Stator) Blue (Choke coil) Noise Suppressor [73] White or blue...
  • Page 30 (2) Product without noise suppressor Fig. 27 Brown (CB) Black (Stator) Gray (Stator) White (Stator) White (Stator) Red (Stator) Blue (CB) White or blue Black or brown -27-...
  • Page 31 B. Additional wiring work General internal wiring can be performed by referring to the wiring diagrams in Section 9 above. The following are special instructions on switch connections. (1) Wiring of the reversing switch Insert the lead wire (black) protruding from the stator into terminal (4) of the reversing switch, and then insert the lead wire (white) into terminal (3) as shown in Fig.
  • Page 32: Insulation Tests

    11. Insulation tests Upon the completion of disassembly and repair, measure the insulation resistance and conduct a dielectric strength test. Insulation resistance : 7 M or more using a 500 VDC megohm tester Dielectric strength : 4,000 VAC/minute, with no abnormalities for 220 V - 240 V (110 V for U.K.
  • Page 33: Standard Repair Time (Unit) Schedules

    STANDARD REPAIR TIME (UNIT) SCHEDULES Variable MODEL 60 min. Fixed Work Flow DH22PH Cord Armor Switch Cord Housing. Handle Cover Stator Armature Ass’y O-ring (S-24) Ball Bearing 609DDC3PS2-L Ball Bearing 608VVC2PS2L General Assembly Front Cap Change Lever Second Cylinder Grip O-ring (S-15) Hammer Second Gear...
  • Page 34 LIST NO. F407 ROTARY HAMMER 2009 6 19 Model DH 22PH (E1)
  • Page 35 PARTS DH 22PH ITEM CODE NO. DESCRIPTION REMARKS USED 306-345 FRONT CAP 306-340 STOPPER RING 325-597 GRIP 327-879 BALL HOLDER 324-526 HOLDER PLATE 322-812 HOLDER SPRING 984-118 WASHER (B) 939-547 RETAINING RING FOR D20 SHAFT (10 PCS.) 305-490 TAPPING SCREW (W/FLANGE) D4 X 30 (BLACK)
  • Page 36 PARTS DH 22PH ITEM CODE NO. DESCRIPTION REMARKS USED 324-544 FELT PACKING (B) 331-521 INNER COVER ASS'Y (A) INCLUD. 49-51 878-609 O-RING (S-24) 306-312 FRINGER 609-DDC BALL BEARING 609DDC3PS2-L 958-915 WASHER (A) 360-798U ARMATURE ASS'Y 110V-120V INCLUD. 54-56, 61, 62...
  • Page 37: Standard Accessories

    PARTS DH 22PH ITEM CODE NO. DESCRIPTION REMARKS USED 500-240Z CORD (CORD ARMOR D8.8) FOR USA, CAN, MEX 500-465Z CORD (CORD ARMOR D8.8) FOR GBR (110V) 500-446Z CORD (CORD ARMOR D8.8) FOR GBR (230V) 500-456Z CORD (CORD ARMOR D8.8) FOR CHN 500-440Z CORD (CORD ARMOR D8.8) FOR HKG...
  • Page 38 OPTIONAL ACCESSORIES DH 22PH ITEM ITEM CODE NO. CODE NO. DESCRIPTION REMARKS USED USED 308-471 GREASE FOR HAMMER. HAMMER DRILL (70G) 980-927 GREASE FOR HAMMER. HAMMER DRILL (500G) 981-840 GREASE (A) FOR HAMMER. HAMMER DRILL (30G) 321-814 DRILL CHUCK 13VLRB-D INCLUD.
  • Page 39 OPTIONAL ACCESSORIES DH 22PH ITEM CODE NO. DESCRIPTION REMARKS USED 944-463 TAPER SHANK DRILL BIT D17.5 X 120 944-464 TAPER SHANK DRILL BIT D21.5 X 140 971-787 DUST CUP 931-844 STOPPER 306-885 DUST COLLECTOR (B) ASS'Y INCLUD. 656, 657 306-910...

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