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OWNER`S MANUAL
XTD1.5-I & XTD1.9-I Inserts
US ENVIRONMENTAL PROTECTION
AGENCY PHASE II CERTIFIED
WOOD INSERTS
Verified and tested following
ULC S628 and UL 1482 Standards
by:
Manufactured by : STOVE BUILDER INTERNATIONAL INC..
1700, Léon-Harmel, Québec (Québec) G1N 4R9
Tel : (418 ) 527-3060
Fax : (418 ) 527-4311
www.flame-intl.com
READ AND KEEP THIS MANUAL FOR REFERENCE
45272
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Related Manuals for STOVE BUILDER INTERNATIONAL INC XTD1.5-I
Summary of Contents for STOVE BUILDER INTERNATIONAL INC XTD1.5-I
- Page 1 AGENCY PHASE II CERTIFIED WOOD INSERTS Verified and tested following ULC S628 and UL 1482 Standards Manufactured by : STOVE BUILDER INTERNATIONAL INC.. 1700, Léon-Harmel, Québec (Québec) G1N 4R9 Tel : (418 ) 527-3060 Fax : (418 ) 527-4311 www.flame-intl.com...
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Page 2: Introduction
INTRODUCTION SBI INC., one of the most important wood stove and fireplace manufacturers in Canada, congratulates you on your purchase and wishes to help you get maximum satisfaction from your wood insert. In the pages that follow, we will give you advice on wood heating and controlled combustion as well as technical specifications regarding installation, operation and maintenance of the model you have chosen. -
Page 3: Table Of Contents
4.1 Care And Cleaning ........................18 4.1.1 Glass Cleaning and maintenance.....................18 4.2 Ash Removal..........................19 4.3 Chimney Cleaning........................19 4.4 Baffle Installation for XTD1.5-I & XTD1.9-I................20 4.5 Secondary Air Tube Replacement....................22 4.6 Fan Maintenance & Care......................23 4.7 Removal instructions ........................23 Section 5.0 Specifications ........................24 5.1 XTD1.5-I Model .........................24... - Page 4 XTD1.5-I Dimensions 28 3 26 15 13 7 16 Ø6.000 15-1/32" 13 3/8" 8-9/64" 6-31/64" 20-31/32" 20-31/32" 8-9/32" 9-61/64" Faceplate fully extended toward the back Faceplate fully extended toward the front...
- Page 5 XTD1.9-I Dimensions 28 3 8 26 15 13 7 16 Ø6.000 17 11/16" 15 13/16" 10 57/64" 9" 23 3/64" 23 1/32" 8 61/64" 10 49/64" Faceplate fully extended toward the back Faceplate fully extended toward the front...
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Page 6: Section 1.0 Pre-Installation Requirements
Section 1.0 Pre-Installation Requirements 1.1 Masonry & Zero Clearance Requirements The masonry fireplace must meet the minimum code requirements, or NFPA 211 or the equivalent for a safe installation. Contact your local Building Inspector for requirements in your area. An inspection of the fireplace should include the following: 1. -
Page 7: Venting Requirements
1.2 Venting Requirements The flue is a critical component to a satisfactory installation. Your Flame insert will attain its best performance if installed with a chimney that generates its own draft. The minimum requirement of a flue will be the installation of a flue connector (the liner must conform to UL1777 chimney liners) from the insert into the first flue tile of the chimney (USA), see Figure 2.3 , or a continuous stainless steel liner (the liner must conform to the Class 3 requirements of CAN/ULC-S635) directly connected to the flue outlet (Canada), see Figure 2.2. -
Page 8: Section 2.0 Installation
Section 2.0 Installation 2.1 Clearances To Combustibles (Measured From Insert Body) XTD1.5-I XTD1.9-I Sidewall (A) 13” (330 mm) 13” (330 mm) Shelf (B) 22” (559 mm) 22” (559 mm) Side mantle (C) 10” (254 mm) 10” (254 mm) Top mantel (D) 29”... -
Page 9: Hearth Requirements
Total R = Rbrick + Rmineral = 0.8 + 0.431 = 1.231 Total R is greater than 1.0, the system is acceptable. Figure 2.1.1 Figure 2.1.2 2.2 Suitable Fireplace Dimensions XTD1.5-I XTD1.9-I Measurement for : Minimum Minimum Opening Height (F) 21½”... -
Page 10: Safety Information
2.3 Safety Information NOTE: This appliance is not recommended for use in a home if an occupant has any respiratory or any other related problems. 1. It is important to follow the installation and operation instructions. An improperly installed or operated insert could result in a safety hazard or fire, or damage to the unit, which would not be covered by the warranty. -
Page 11: Installation Instructions
2.4 Installation Instructions 1. Inspect the fireplace according to the safety information and fireplace requirements and have it cleaned and/or upgraded as necessary. 2. If the installation of the unit renders the existing damper control inaccessible, it will be necessary to either secure the damper wide open or remove it entirely. -
Page 12: Air Control Plate, Faceplate And Fan Assembly Instructions
4. If lag-bolts and anchors are to be used to secure the insert, the hole locations should be marked with the unit in place. Remove the insert and locate the anchors. 5. Remove the faceplate panels from their box and assemble according to the following instructions. -
Page 13: Adapter For Fresh Air Kit - Installation Instructions
2.6 Adapter for fresh air kit - installation instructions Open the rectangular outlet on the side of the unit by gently removing the material held in place by micro joints. Use pliers. Note : The fresh air intake may be installed on the right or left end side of the unit. -
Page 14: Section 3.0 Operation
Section 3.0 Operation 3.1 Safety Information This insert is designed for safe operation . Altering or modifying URNING ORDWOOD the unit or the installation without proper authorization will void the certification, warranty, and safety listing, and may result in a safety hazard. For safety reasons, never leave the unit unattended with the door open or ajar. -
Page 15: Fuel
overheat the chimney and adjacent combustibles. Do not operate the insert if there is an abnormal air leakage into the unit, such as through deteriorated gaskets or cracked or broken glass. Do not operate the insert without a door gasket. Leakage can result in overheating, or in very airtight homes, could possibly cause smoke spillage into the room. -
Page 16: Simple Wood Moisture Test
Decayed wood or low density wood has very little energy content or heating value, and will not burn satisfactorily for long periods of time. An example of the energy values of some common wood fuels is given in Table 3.1 For recommended wood sizes, refer to the specifications. - Page 17 Light a fire at the bottom of the crumpled paper and close the door. If the fire tends to go out, momentarily hold the door slightly ajar to fan the fire. As soon as the fire catches hold, close the door.
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Page 18: Maintaining The Fire
3.5 Maintaining The Fire Your Flame insert will work best if a thick bed of hot embers is maintained in the bottom of the firebox, and a minimum of two large pieces of seasoned fuel are added. Combustion efficiency is largely related to establishing a hot ember bed, and hot firebox temperatures. -
Page 19: Section 4.0 Maintenance
Section 4.0 Maintenance 4.1 Care And Cleaning Clean the insert frequently so that soot, ash and creosote do not accumulate. Do not attempt to clean the insert, glass or door when the unit is hot. Special care must be taken with plated surfaces in order to maintain the finish at its original brilliance. -
Page 20: Ash Removal
4.2 Ash Removal CAUTION: Ashes can start fires, even after several days of inactivity. Never dispose of ashes in a combustible container. Remove ashes only when the insert and ashes are cold. Ashes should be removed from the insert frequently. When ashes are removed, they should be placed in a metal container with a tightly fitting lid. -
Page 21: Baffle Installation For Xtd1.5-I & Xtd1.9-I
4.4 Baffle Installation for XTD1.5-I & XTD1.9-I WOOL WEIGHT INSULATION BLANKET VERMICULITE BAFFLE MIDDLE AND REAR TUBES FRONT TUBE FRONT BAFFLE SUPPORT Figure 4.1 – Baffle installation & removal for XTD1.5-I WOOL WEIGHT CERAMIC WOOL VERMICULITE BAFFLE FRONT TUBE FRONT BAFFLE SUPPORT MIDDLE AND REAR TUBES... - Page 22 1 1/4 " X 2 3/4 " X 8 1/2 " 1 1/4 " X 3 3/16 " X 3.9" Figure 4.3 – Firebrick layout for XTD1.5-I model 1 1/4 " X 4 1/4 " X 8 1/4 " VERMICULITE BAFFLE 1 1/4 "...
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Page 23: Secondary Air Tube Replacement
4.5 Secondary Air Tube Replacement (see Figure 4.5) Remove cotter pin at RH end of tube. Slide tube to left and lower tube end below RH plenum. Slide tube to right to remove. Reassemble in reverse order using a new cotter pin. The cotter pin is a hammerlock style and locks into place by hitting the head sharply with a hammer. -
Page 24: Fan Maintenance & Care
4.6 Fan Maintenance & Care Clean the fan air inlet louvers and squirrel cage impeller regularly. The fan should be kept clean and dust free. Life of the fan will be shortened if operated in a dust filled environment, or if the fan is overheated by restricting air supply. -
Page 25: Section 5.0 Specifications
Section 5.0 Specifications 5.1 XTD1.5-I Model Fuel Type Cordwood Test Standards ULC S628 (CSA B366.2) & UL 1482 residential. Heat Output Max of 39000 BTU/hr. with EPA test wood BTU/Hr (63% default efficiency). Max of 65000 BTU/hr. with seasoned cordwood. -
Page 26: Xtd1.9-I Insert Model
5.2 XTD1.9-I Insert Model Fuel Type Cordwood Test Standards ULC S628 (CSA B366.2) & UL 1482 residential. Heat Output Max of 49000 BTU/hr. with EPA test wood (63% default efficiency). Max of 75000 BTU/hr. with seasoned cordwood. Range Will vary with usage depending on the type and condition of cord wood. Shipping Weight 400lbs (181kg) Firebox Volume... -
Page 27: Flame Limited Lifetime Warranty
FLAME LIMITED LIFETIME WARRANTY The warranty of the manufacturer extends only to the original consumer purchaser and is not transferable. This warranty covers brand new products only, which have not been altered, modified nor repaired since shipment from factory. Proof of purchase (dated bill of sale), model name and serial number must be supplied when making any warranty claim to your FLAME dealer.