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Procedures Of Wiring; Wiring Of The Outdoor Unit - Hitachi RAS-S13CDT Installation Manual

Hitachi split-unit air conditioner
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Please mount the Outdoor unit on stable ground to prevent
vibration and increase of noise level.
Decide the location for piping after sorting out the different
types of pipe available.
When removing side cover, please pull the handle after undoing
the hook by pulling it downward.
Please face this side (suction side)
of the unit to the wall.
Please remove side cover
when connecting the piping
and connecting cord.
Pull downward
Top cover
Back cover
Side cover
!
CAUTION
Please make sure to remove all spacers inside the unit.
Open the Top, Back, Side cover and Cabinet of the unit.
Pull out the spacers inside.
(Spacers are only for transportation purpose).
If not remove, vibration and noise will occur.
!
WARNING
THIS APPLIANCE MUST BE EARTHED.
Power supply shall be connected at the rated voltage, otherwise the unit will be
broken or could not reach the specifi ed capacity.

Procedures of Wiring

WARNING
!
The naked part of the wire core should be 10 mm and fi xed to the terminal tightly. Then try
to pull the individual wire to check if the contact is tight. Improper insertion may burn the
terminal.
Be sure to use only power cables approved from the authorities in your country. For example
in Germany: Cable type: NYM 3x1.5mm
2
, (fuse = 16A time delay)
Please refer to the following for wire connection to the terminals of the units. The cabling
must meet the standards of electrical installation.
There is a AC voltage of 220~230V between the L and N terminals. Therefore, before
servicing, be sure to remove the plug from the AC outlet or switch off the main switch.
1
Insulation And Maintenance Of Pipe Connection
The connected terminals should be completed sealed with heat
insulator and then tied up with rubber strap.
Please tie the pipe and power line together with vinyl tape as
shown in the fi gure showing the installation of indoor and outdoor
units. Then fi x their position with holders.
To enhance the heat insulation and to prevent water condensation,
please cover the outdoor part of the drain hose and pipe with
insulation pipe.
Completely seal any gap with putty.
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IA1104: B
INS RAS-S13CDT-V13CDT (EN2) 1
INS RAS-S13CDT-V13CDT (EN2) 1
1
Preparation of Pipe
Use a pipe cutter to cut the copper pipe.
Jagged edge will cause leakage.
Point the side to be trimmed downwards during trimming to prevent copper
chips from entering the pipe.
Before fl aring, please put on the fl are nut.
Outer
Diameter (ø)
Imperial fl aring tool
6.35 (1/4")
12.7 (1/2")
2
Pipe Connection
In case of removing fl are nut of an Indoor unit, fi rst remove the nut
CAUTION
!
of small diameter side, or a seal cap of bigger diameter side will
burst out. Prevent water from entering into the piping when working.
Small diameter
Big diameter
Wiring Of The Indoor Unit
Method to remove front panel

Wiring Of The Outdoor Unit

Please remove the side plate for wire connection.
WARNING
Detail of cutting the connecting cord
To remove the connecting wires for
the indoor unit, please remove the
Checking for the electric source and the
low cover panel in front of the unit.
voltage range
Before installation, the power source must be checked and necessary wiring work
must be completed. To make the wiring capacity proper, use the wire gauges list
below for the lead-in from a pole transformer and for the wiring from a switch
board of fuse box to the outlet in consideration of the locked rotor current.
Note:
2
Installation Of Remote Controller
The remote controller can be placed in its holder which is fi xed
on wall or beam.
To operate the remote controller at its holder, please ensure
that the unit can receive signal transmitted from the controller
at the place where the holder is to be fi xed. The unit will beep
when signal is received from the remote controller. The signal
transmission is weaken by the fl orescent light. Therefore, during
the installation of the remote control holder, please switch on the
light, even during day time, to determine the mounting location
of the holder.
The controller should
be insert from top into
bottom side of the
holder as shown in
fi gure beside.
How to check pipe bending.
– Compare bended pipe with the picture below.
– If bended pipe is not good enough, cut bended
area and bend it again.
a
all areas are smooth, no notching area
b
no scratch or mark inside
c
all have the same length
d
phase of bending is too long
e
slanting
f
there are scratches around bending area
g
crack
h
different length
i
sample of bending pipe cannot be used
3
CAUTION
!
A (mm)
Rigid fl aring tool
0.8 ~ 1.5
0 ~ 0.5
1.0 ~ 2.0
0 ~ 1.0
Outer
Torque N.m
diameter
(kgf
cm)
of pipe
6.35 (1/4")
13.7 ~ 18.6 (140 ~ 190)
side
12.7 (1/2")
44.1 ~ 53.8 (450 ~ 550)
side
19.6 ~ 24.5 (200 ~ 250)
Valve head cap
Valve core cap
12.3 ~ 15.7 (125 ~ 160)
For wire connection of the Indoor unit, you need to remove front panel and
electrical cover.
Please refer to Instruction Manual – "Removing the Front Panel" under "Cleaning
of Front Panel".
Method to remove electrical cover
Remove the screw and electrical cover.
Insert the connecting cord (A, B) from the back of unit.
Fixed the wire to terminal wires fi rmly as shown in fi gure.
Electrical cover
Screw
Connecting cord
If you cannot attach the side plate due to the connecting
cord, press the connecting cord in direction to the front
!
panel to fi x it.
Be sure that the hooks of the side plate is fi xed in certainly.
Otherwise water leakage may occur and this causes short
circuit or faults.
CAUTION
!
Outdoor supply cords shall not be lighter than polychloroprene sheathed
fl exible cord, 60245 IEC 57.
3
Power Source And Operation Test
Power Source
CAUTION
!
Please use a new socket. Accident may occur due
to the use of old socket because of poor contact.
Please plug in and then remove the plug for 2 – 3
times. This is to ensure that the plug is completely
plugged into the socket.
Keep additional length for the power cord and do
not render the plug under external force as this may
cause poor contact.
Do not fi x the power cord with U-shape nail.
Operation Test
Please ensure that the air conditioner is in normal
operating condition during the operation test.
Explain to your customer the proper operation procedures
as described in the user's manual.
Removal Of Air From The Pipe And Gas Leakage Inspection
Procedures of using Vacuum Pump for Air Removal
When the meter reaches - 101kPa (-76cmHg)
As shown in right fi gure, remove the cap of
during pumping, fully tighten the shuttle.
valve core. Then, connect the charge hose.
1
Remove the cap of valve head. Connect the
vacuum pump adapter to the vacuum pump
and connect the charge hose to the adapter.
Valve
Fully tighten the "Hi" knob of the manifold
valve and completely unscrew the "Lo" knob.
2
Run the vacuum pump for about 10~15
minutes, then completely tighten the "Lo" knob
and switch off the vacuum pump.
When pumping starts, slightly loosen the
fl are nut to check of air sucked in. Then
tighten the fl are nut.
Remove the charge hose and tighten the cap
3
of valve core. Check the cap's periphery if
there is any gas leakage.
Completely unscrew the spindle of the
service valve (at 2 places) in anti-clockwise
4
direction to allow the fl ow of refrigerant (using
Hexagonal Wrench key).
Re-cap the service valve and tighten using
wrench. Check the cap's periphery if there is
5
any gas leakage. The task is then completed.
Gas Leakage Inspection
Please use gas leakage detector to check if leakage occurs
at the connection of Flare nut as shown on the right.
If gas leakage occurs, further tighten the connection to stop
leakage.
Connect the earth cord
A
Investigate the power supply capacity and other electrical
conditions at the installation location.
Depending on the model of room air conditioner to be installed,
request the customer to make arrangements for the necessary
electrical work etc.
The electrical work includes the wiring work up the outlet.
In localities where electrical conditions are poor, use of a
voltage regulator is recommended.
Install outlet for the room air conditioner within the reaching
range of the line cord.
IMPORTANT
Fuse Capacity
15A time delay fuse
Proper Pump Down Method
Operate air conditioner
1
at cooling mode for
10~15 minutes
Most Important Process
Purpose: To make the
oil & refrigerant mix
together. They are in
separated condition when
air conditioner is
stopped.
3
Take out air conditioner unit.
It is advisable to fl ush
the piping with R-22 to
avoid any contamination
remain before new
installation.
Meter showing pressure
Closed
Lo
Hi
Manifold valve
Charge hose
Vacuum
Valve
pump
Vacuum
pump
adapter
After remove the screw
and band, put the
connecting cords and
fi x the band with screw.
B
Earth terminal
After 10~15 minutes of
2
pre operation, close 2s
valve. After 3 minutes,
close 4s valve.
Mixed
refrigerant
& oil will be
collected into
outdoor unit.
4
Install New Refrigerant
air conditioner
5/20/14 2:14 PM
5/20/14 2:14 PM

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