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Owner's Manual
Frequently Asked Questions
Assembly Instructions
Warranty Information
www.swingsetsonline.com (you will also find any updates on
assembly instructions and information to order replacement parts)
Features the
Save this assembly manual for future reference in the event that
INS-06411-01 BRS 09/23/10
Manufacturer: Backyard Discovery
3001 North Rouse
Pittsburg, KS 66762
1-800-856-4445
Register your new pergola swing on-line @
you need to order replacement parts.
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P e e e e r r r r g g g g o o o o l l l l a a a a S S S S w w w w i i i i n n n n g g g g
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M o o o o d d d d e e e e l l l l : : : : # # # # 6 6 6 6 4 4 4 4 1 1 1 1 1 1 1 1
M
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fastening system.
Made in China

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Summary of Contents for Backyard Discovery 6411

  • Page 1 • Assembly Instructions • • Warranty Information • Manufacturer: Backyard Discovery 3001 North Rouse Pittsburg, KS 66762 1-800-856-4445 Register your new pergola swing on-line @ www.swingsetsonline.com (you will also find any updates on assembly instructions and information to order replacement parts) Features the fastening system.
  • Page 2: For Your Records

    Owner’s Manual Play Set Dear Customer: Please read entire booklet completely before beginning the assembly process. Equipment is recommended for use by children 3 to 10 years of age. Structures are not intended for public use. The Company does not warranty any of its residential structures subjected to commercial use such as: Daycare, Preschool, Nursery School, Recreational Park, or any similar Commercial Application.
  • Page 3: Positioning Your Playcenter

    Owner’s Manual Play Set Please refer to the Assembly section of the Assembly Manual for Maximum Fall Height. Positioning Your Playcenter 1. The Playcenter is designed to be installed on a level surface by an Adult with an Adult helper. Place in a flat area of your yard to minimize ground preparation. 2.
  • Page 4 Owner’s Manual Play Set The following chart explains the fall height in feet from which a life threatening head injury would not be expected Critical Heights in feet (m) of Tested Materials Material Uncompressed Depth Compressed Depth 6" (152mm) 9" (228mm) 12"...
  • Page 5: Maintenance Instructions

    Owner’s Manual Play Set 15. Instruct children to never jump from a fort deck. They should always use the ladder, ramp or slide. 16. Instruct children to never crawl or walk across the top of monkey bars. 17. Instruct children to never crawl on top of a fort roof. 18.
  • Page 6 Third Party Assembly: Customer may, in their sole discretion, elect to use a third party person or service to assemble this product. Backyard Discovery assumes no responsibility or liability for any charge incurred by the Customer for any assembly services’.
  • Page 7 Owner’s Manual Play Set APPENDIX A Information on Playground Surfacing Materials: The following information is from the United States Consumer Product Safety Commission’s Information Sheet for playground surfacing material; also see the following website for additional information: www.cpsc.gov/cpscpub/pubs/323.html. X3. CONSUMER INFORMATION SHEET FOR PLAYGROUND SURFACING MATERIALS X3.1 The U.S.
  • Page 8 The stakes provided should be used to secure it firmly to the ground. 2. What size area is recommended for the playset? Backyard Discovery recommends at least a 6’ (six foot) perimeter around and above the playset for maximum safety. 3. What age range is appropriate for the playsets? Backyard Discovery playsets are recommended for children ages 3 –...
  • Page 9 11. The end beam is not straight up and down. Why not? This is normal. Backyard Discovery designs playsets this way to ensure the strongest structure possible. The slight angle adds strength and reduces rocking and twisting.
  • Page 10: Tools Required For Installation

    Tools Required for Installation: (These are the tools that are generally required for assembly of our swing sets. These tools are not included in the swing set purchase.) (Open End Wrenches (Nut Drivers 1/2" & 9/16") (Level 24") 1/2" & 7/16") (3/8"...
  • Page 11 B B B B a a a a s s s s i i i i c c c c S S S S e e e e t t t t u u u u p p p p D D i i i i m m m m e e e e n n n n s s s s i i i i o o o o n n n n s s s s Place the pergola swing on level ground, not less than 6 ft [2 m] from any structure or obstruction suchas a fence, garage, house, overhanging branches, laundry lines, or electrical wires.
  • Page 12: Parts Identification

    Parts Identification Wood Components (NOT TO SCALE) B1 - POST - W101671 3"x3"x89 1/2" (76x76x2274) E1 - SWING RAIL - W101724 1 3/8"x3 3/8"x26 5/8" (36x86x677) E2 - SWING RAIL - W101725 1 3/8"x3 3/8"x26 5/8" (36x86x677) G1 - GROUND BOARD - W101673 1"x5 1/4"x48 1/8"...
  • Page 13 Parts Identification Wood Components (NOT TO SCALE) H5 - RAIL SUPPORT - W101710 1"x3 3/8"x48 1/8" (24x86x1222) H6 - SWING BACK SUPPORT - W101729 5/8"x3 3/8"x46 3/4" (16x86x1186) H7 - SWING SEAT SUPPORT - W101728 5/8"x3 3/8"x44 3/4" (16x86x1138) H8 - FLOOR BOARD - W101675 5/8"x3"x42 1/8"...
  • Page 14 Parts Identification Wood Components (NOT TO SCALE) H16 - SWING SUPPORT - W101735 1"x3 3/8"x21 3/4" (24x86x552) L1 - INLET SUPPORT - W101715 5/8"x4 3/8"x26 1/8" (16x112x664) M1 - PERGOLA BEAM - W101693 5/8"x3 3/8"x58 7/8" (16x86x1495) M2 - FLOOR BOARD - W101676 (19) 5/8"x3 3/8"x50"...
  • Page 15 Parts Identification Hardware LD - LAG SCREW WH 1/4x2 - H100146 (28) BG - T-NUT 5/16 - H100074 AB - LAG SCREW WH 5/16x3 - H100029 (10) H - BOLT WH 5/16x1-1/2 - H100010 (10) D - NUT BARREL WH 5/16x7/8 - H100005 (12) J - BOLT WH 5/16x1-3/4 - H100011 (24)
  • Page 16 Parts Identification Hardware CJ - NUT LOCK 5/16 - H100110 CE - WASHER FLAT 9x18 - H100106 KV - WASHER LOCK EXT 8x15 - H100138 CA - WASHER FLAT 11x25 - H100102 - T-40 Wrench - A100041 CD - WASHER FLAT 8x27 - H100105 - T-40 Torx Driver - A100042 CB - WASHER FLAT 17x30 - H100103 (32)
  • Page 17 Parts Identification A A A A c c c c c c c c e e e e s s s s s s s s o o o o r r r r i i i i e e e e s s s s FA - QUICK LINK -A100069 KD - PLASTIC GROUND STAKE BROWN...
  • Page 18: Frame Assembly

    Frame Assembly Phase 1 Hardware needed: Parts needed: • (8) E - NUT BARREL WH 5/16x1-3/4 - H100007 • (2) B1 - POST - W101671 • (8) AD - WASHER LOCK EXT 12x19 - H100031 • (1) H1 - BEAM SUPPORT - W101716 •...
  • Page 19 Frame Assembly Phase 2 Hardware needed: Parts needed: • (8) E - NUT BARREL WH 5/16x1-3/4 - H100007 • (2) B1 - POST - W101671 • (8) AD - WASHER LOCK EXT 12x19 - H100031 • (1) H2 - BEAM SUPPORT - W101691 •...
  • Page 20 Frame Assembly Phase 3 Hardware needed: Parts needed: • (8) E - NUT BARREL WH 5/16x1-3/4 - H100007 • (2) G3 - PERGOLA BEAM - W101679 • (12) AD - WASHER LOCK EXT 12x19 - H100031 • (2) H5 - RAIL SUPPORT - W101710 •...
  • Page 21 Frame Assembly Phase 4 Hardware needed: Parts needed: • (8) BT - SCREW PFH 8x2-1/2 - H100090 • (2) H3 - FLOOR SUPPORT - W101674 Phase Notes • Assemble with hardware as shown. To prevent board splitting, you Note: It is vital that the fort must pre-drill each board with be level before and after a 1/8"...
  • Page 22 Frame Assembly Phase 5 Hardware needed: Parts needed: • (176) CK - SCREW PFH 8x2 - H100111 • (2) H8 - FLOOR BOARD - W101675 • (1) T1 - FLOOR BOARD - W101703 • (19) M2 - FLOOR BOARD - W101676 Phase Notes Note: It is vital that the fort be level before and after...
  • Page 23 Frame Assembly Phase 6 Hardware needed: Parts needed: • (12) J - BOLT WH 5/16x1-3/4 - H100011 • (6) G4 - CORNER SUPPORT - W101711 • (12) AC - WASHER LOCK EXT 8x19 - H100030 • (12) BG - T-NUT 5/16 - H100074 Phase Notes •...
  • Page 24 Frame Assembly Phase 7 Hardware needed: Parts needed: • (16) BT - SCREW PFH 8x2-1/2 - H100090 • (4) L1 - INLET SUPPORT - W101715 Phase Notes • Assemble with hardware as shown. Note: It is vital that the fort be level before and after each phase of assembly.
  • Page 25 Frame Assembly Phase 8 Parts needed: Hardware needed: • (4) S2 - INLET - W101714 • (32) BR - SCREW PFH 8x1-1/8 - H100088 • (12) S1 - INLET - W101677 Phase Notes • Assemble with hardware as shown. To prevent board splitting, you Note: It is vital that the fort must pre-drill each board with be level before and after...
  • Page 26 Frame Assembly Phase 9 Hardware needed: Parts needed: • (12) CK - SCREW PFH 8x2 - H100111 • (2) G2 - RAIL - W101678 Phase Notes • Assemble with hardware as shown. To prevent board splitting, you Note: It is vital that the fort must pre-drill each board with be level before and after a 1/8"...
  • Page 27 Frame Assembly Phase 10 Hardware needed: Parts needed: • (4) AB - LAG SCREW WH 5/16x3 - H100029 • (2) SB1 - PERGOLA SWING BEAM - W101713 • (4) AD - WASHER LOCK EXT12x19 - H100031 • (4) M1 - PERGOLA BEAM - W101693 •...
  • Page 28 Frame Assembly Phase 11 Hardware needed: Parts needed: • (2) CJ - NUT LOCK 5/16 - H100110 • (See "Hardware Needed".) • (2) CD - WASHER FLAT 8x27 - H100105 • (2) CB - WASHER FLAT 17x30 - H100103 Phase Notes •...
  • Page 29: Swing Assembly

    Swing Assembly Phase 12 Hardware needed: Parts needed: • (6) BS - SCREW PFH 8x1-3/4 - H100089 • (1) H7 - SWING SEAT SUPPORT - W101728 • (1) H11 - SWING SUPPORT - W101719 • (1) H12 - SWING SUPPORT - W101720 •...
  • Page 30 Swing Assembly Phase 13 Hardware needed: Parts needed: • (4) BS - SCREW PFH 8x1-3/4 - H100089 • (1) H6 - SWING BACK SUPPORT - W101729 • (2) CK - SCREW PFH 8x2 - H100111 • (1) H9 - SWING SUPPORT - W101721 •...
  • Page 31: Seat Frame Assembly

    Swing Assembly Phase 14 Hardware needed: Parts needed: • (6) D - NUT BARREL WH 5/16x7/8 - H100005 • (See "Hardware Needed".) • (6) AD - WASHER LOCK EXT12x19 - H100031 • (6) AC - WASHER LOCK EXT8x19 - H100030 Phase Notes •...
  • Page 32 Swing Assembly Phase 15 Hardware needed: Parts needed: • (36) BS - SCREW PFH 8x1-3/4 - H100089 • (12) T3 - SWING SEAT BOARD - W101726 Phase Notes • Assemble with hardware as shown. Note: Do not overtighten screws, overtightening may cause the screw to stick through the boards and may cause sharp points.
  • Page 33 Swing Assembly Phase 16 Hardware needed: Parts needed: • (30) BS - SCREW PFH 8x1-3/4 - H100089 • (10) T2 - SWING BACK BOARD - W101727 Phase Notes • Assemble with hardware as shown. Note: Do not overtighten screws, overtightening may cause the screw to stick through the boards and may cause sharp points.
  • Page 34 Swing Assembly Phase 17 Hardware needed: Parts needed: • (2) D - NUT BARREL WH 5/16x7/8 - H100005 • (1) H13 - SWING RAIL SUPPORT - W101723 • (2) AD - WASHER LOCK EXT12x19 - H100031 • (1) E1 - SWING RAIL - W101724 •...
  • Page 35 Swing Assembly Phase 18 Hardware needed: Parts needed: • (2) D - NUT BARREL WH 5/16x7/8 - H100005 • (1) H13 - SWING RAIL SUPPORT - W101723 • (2) AD - WASHER LOCK EXT12x19 - H100031 • (1) E2 - SWING RAIL - W101725 •...
  • Page 36 Swing Assembly Phase 19 Hardware needed: Parts needed: • (4) CJ - NUT LOCK 5/16 - H100110 • (See 'Hardware Needed'.) • (8) CE - WASHER FLAT 9x18 - H100106 • (4) ME - EYE BOLT - H100159 Phase Notes •...
  • Page 37 Swing Attachment Phase 20 Hardware needed: Parts needed: • (5) CY - SCREW PWH 8x5/8 - H100128 • (1) SWING ASSEMBLY • (1) PERGOLA FRAME ASSEMBLY • (4) FA - QUICK LINK - A100069 • (2) MN - CHAIN 1003mm - A100228 •...
  • Page 38 Anchoring Instructions Phase 21 Hardware needed: Parts needed: • (4) BP - SCREW PFH 8x1-1/2 - H100086 • (4) KD - PLASTIC GROUND STAKE - A100179 Phase Notes • Assemble with hardware as shown. • Install the screw into the upright so that the tip of the screw does not stick through.
  • Page 39: Limited Warranty

    Limited Warranty. In addition, Backyard Discovery will replace any parts within the first 30 days from date of purchase found to be missing from or damaged in the original packaging.

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