Curtis D60GT10 Service Manual

D60gt series coffee brewer

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Models Included
• D60GT10
• D60GT30
CAUTION: Please use
this setup procedure
before attempting to use
this brewer. Failure to follow the
instructions can result in injury or the
voiding of the warranty.
CAUTION: DO NOT
connect this brewer to hot
water. The inlet valve is
not rated for hot water.
ISO 9001:2008 REGISTERED
WILBUR CURTIS CO., INC.
6913 West Acco Street
Montebello, CA 90640-5403
For the latest information go to
www.wilburcurtis.com
Tel: 800-421-6150
Fax: 323-837-2410
W
ilbur
Service Manual, D60GT Coffee Brewer
Important Safeguards/Conventions
This appliance is designed for commercial use. Any servicing other than cleaning and maintenance should be
performed by an authorized Wilbur Curtis service center.
• Do NOT immerse the unit in water or any other liquid
• To reduce the risk of fire or electric shock, do NOT open top or rear panel. No user serviceable parts
inside. Repair should be done only by authorized service personnel.
• Keep hands and other items away from hot parts of unit during operation.
• Never clean with scouring powders, bleach or harsh implements.
Conventions
WARNINGS – To help avoid personal injury
Important Notes/Cautions – from the factory
Sanitation Requirements
Your Curtis G3 System is Factory Pre-Set and Ready to Go... Right from the Carton.
Following are the Factory Settings for your D60GT Coffee Brewer:
• Brew Temperature = 200°F
• Brew Volume = Set to dispensing vessel requirements (60 oz)
Generally there will never be a reason to change your G3 programming. However, should you need to make
slight adjustments to meet your brewing needs, programming instructions are provided later in this manual.
System Requirements:
• Water Source 20 – 90 PSI. Must have a minimum flow rate of ½ GPM (preferred flow rate is 1 gpm).
• Electrical: See attached schematic for standard model or visit www.wilburcurtis.com for your model.
Equipment to be installed to comply with applicable federal, state, or local plumbing/electrical codes having
jurisdiction.
SETUP STEPS
The unit should be level (left to right and front to back), located on a solid counter top. Connect a water line
from the water filter to the brewer.
NOTE: A water filtration system must be used to help maintain trouble-free operation. Air must be purged
from the cartridge prior to connection to equipment. In areas with extremely hard water, we highly recom-
mend the use of a Curtis approved water filter. For our full line of filters, go to www.wilburcurtis.com.
NSF International requires the following water connection:
1. A quick disconnect or additional coiled tubing (at least 2x the depth of the unit) so that the machine can be
moved for cleaning underneath.
2. This equipment is to be installed with adequate backflow protection to comply with applicable federal, state
and local codes..
3. Water pipe connections and fixtures directly connected to a potable water supply shall be sized, installed
and maintained in accordance with federal, state, and local codes.
1. A 3/8" NPT x 1/4" Flare elbow has been supplied for water line connection. Use adequate water tubing,
sized to provide a minimum of ½ GPM.
2. C onnect the unit to an appropriate electrical power circuit.
3. T urn on the toggle (STANDBY/ON) switch behind the unit. The heating tank will start to fill. When the
water level in the tank rises to the correct volume, the heating element will energize automatically. G3
systems eliminate element burn-out due to an under-filled heating tank.
4. T he heating tank will require 20 to 30 minutes to reach operating temperature (200°F), indicated by the
READY-TO-BREW light.
5. P rior to brewing, dispense 12 ounces of hot water through the hot water faucet.
6. Brew a cycle of at least 12 ounces, to purge the water lines of any air that may be trapped after filling.
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Summary of Contents for Curtis D60GT10

  • Page 1 Conventions WARNINGS – To help avoid personal injury Important Notes/Cautions – from the factory Models Included Sanitation Requirements • D60GT10 Your Curtis G3 System is Factory Pre-Set and Ready to Go… Right from the Carton. • D60GT30 Following are the Factory Settings for your D60GT Coffee Brewer: • Brew Temperature = 200°F • Brew Volume = Set to dispensing vessel requirements (60 oz) Generally there will never be a reason to change your G3 programming. However, should you need to make slight adjustments to meet your brewing needs, programming instructions are provided later in this manual.
  • Page 2: Brewing Instructions

    UCM finish (screen will read place the filter into the brewer. control panel. Brew Complete) before the brew cone. removing the pourpot or brew cone. WARNING TO AVOID SCALDING, Do not remove brewcone while brew light is flashing. Your Curtis G3/Gold Cup Series is Factory Pre-Set for Optimum Performance. After connection to water and power; the rear toggle switch must be on. You will hear a beep sound, indicating power is available to the controller. The control displays . Press ON/OFF button and the screen will display . After three seconds, is displayed. Water will fill the tank (approximately 2-3 minutes depending on water flow rate). When the proper level is reached will appear on the screen. Approximately 20 minutes are required to reach the set point temperature. Control will display when temperature reaches the set point.
  • Page 3: Program Menus

    Press  to display number and change number, (the number can be change 1 to 4) or < to move place and ex to exit when com- plete. Banner Name (Factory set to Curtis) Press  to display letters and change letters or < to move place and EX to exit when complete. This feature allows up to 14 letters to be programmed for company name or regional name.
  • Page 4 Press  to turn ON or OFF. The message displayed is “Rinse Server Before Brewing”. This message will alternate; two seconds with Rinse Server Before Brewing, then Curtis READY TO BREW will appear for six seconds. Language (Factory set to English) Pressing <...
  • Page 5: Illustrated Parts

    1 WC-58117 COVER, TOP D60GT and the 220V unit 2 WC-2962-101K KIT, FITTING SPRAYHEAD KYNAR shares many of the components. The exceptions 3 WC-889* VALVE, DUMP LEFT 120V 12W will be in bold type, to indicate WC-860 VALVE, DUMP LEFT 220V 12W 220V. 4 WC-37064* KIT, LABEL & UCM D500/D60GT CURTIS 120V 5 WC-37252 KIT, HOT WATER FAUCET REPLACEMENT 6 WC-1806 SEAT CUP, SILICONE (FOR WC-1809 FAUCET) 7 WC-8556* HEAT SINK ASSEMBLY DV 8 WC-2401 ELBOW, 1/4 x 3/8 FLARE 9 WC-826L* VALVE, INLET 1.0 GPM 120V WC-856...
  • Page 6 ILLUSTRATED PARTS Detail Bubbles ITEM PART № DESCRIPTION WC-6221 SCREEN, DRIP TRAY SS (OPTIONAL) WC-3765L* KIT, VALVE REPAIR (INLET VALVE) WC-5853-102 COVER, TOP HEATING TANK 17A WC-5851 LID, HEATING TANK (OLDER UNITS) WC-724 CONTROL MODULE, ALPHA/AIRPOT 220V 16 X 2 LCD, 16 PIN WC-43062 GASKET, TANK LID WC-5502-01* KIT, PROBE WATER LEVEL, O’RING, NUT WC-917-04* HEATING ELEMENT, 1450W 120V W/JAM NUTS & WASHERS 21A WC-922-04 KIT, ELEMENT HEATING 3.5KW 220V W/JAM NUTS, WASHERS WC-523* THERMOSTAT, MANUAL RESET 120/ 240 VAC 25A 220º F MAX 22A WC-522 THERMOSTAT, HI LIMIT HEATER CONTROL DPST 277V 40A WC-6289 HEATING TANK CMPLT, 120V W/HI-LMT 23A WC-6267 TANK, COMPLETE ALP-DS/GT 220V WC-102* SWITCH, TOGGLE SPST 25A 125/250VAC 24A WC-103 SWITCH, TOGGLE NON-LIT DPST 25A 125/250VAC RESISTIVE WC-5231* COMPOUND, SILICONE 5 OZ TUBE...
  • Page 7: Electrical Schematic

    ELECTRICAL SCHEMATIC...
  • Page 8: Cleaning The Coffee Brewer

    Cleaning the Coffee Brewer Regular cleaning and preventive maintenance is essential to keep your coffee brewer looking and working like new. For cleaning, prepare a mild solution of dish washing detergent and warm water. CAUTION – Do not use cleansers, bleach liquids, powders or any other substance containing chlo- rine.
  • Page 9 Filter Pouch Cleaner You may use a filter pouch cleaner to easily clean both the brew cone and the pour pot. 1. Place a pouch cleaner into the brew cone. Place an empty pour pot centered beneath the brew cone.. 2.
  • Page 10: Product Warranty Information

    This includes institutional and correctional facilities. The Wilbur Curtis Company will allow up to 100 miles, round trip, per in-warranty service call.

This manual is also suitable for:

D60gt30

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