1. Manuals
  2. Brands
  3. Swing-N-Slide Manuals
  4. Swing Set
  5. Kodiak PROJECT 512
  6. Assembly instructions manual

Swing-N-Slide Kodiak PROJECT 512 Assembly Instructions Manual

Rapid loc system
Hide thumbs
Table of Contents

Advertisement

Quick Links

NE 5010
Kodiak
TM
PROJECT 512
check out http://www.swing-n-slide.com/planupdates.htm
for updates to these instructions.
30'
33-1/2'
No. of Children: Up to 10
Min. Use Zone: 30' x 33-1/2'
Set Dim. 17'W x 21-1/2'L x 13'H
Est. Building Time: 4-6 hr.
ASSEMBLY INSTRUCTIONS
Swing•N•Slide • 1212 Barberry Drive • Janesville, Wisconsin 53545
Visit our web site at: www.swing-n-slide.com or call us at 1-800-888-1232

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Kodiak PROJECT 512 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Swing-N-Slide Kodiak PROJECT 512

Summary of Contents for Swing-N-Slide Kodiak PROJECT 512

  • Page 1 Min. Use Zone: 30' x 33-1/2' Set Dim. 17'W x 21-1/2'L x 13'H Est. Building Time: 4-6 hr. ASSEMBLY INSTRUCTIONS Swing•N•Slide • 1212 Barberry Drive • Janesville, Wisconsin 53545 Visit our web site at: www.swing-n-slide.com or call us at 1-800-888-1232...
  • Page 2 When the equipment is taken out of service, it must be disassembled and disposed of in such a way that no unreasonable hazards will exist at the time the set is discarded. Important! Additional Safety Instructions for all Swing-N-Slide Playground Equipment. Save this instruction sheet in the event the manufacturer needs to be contacted.
  • Page 3 SAFETY INSTRUCTIONS INSTRUCCIONES DE SEGURIDAD IMPORTANT! INSTRUCTIONS CONCERNANT LA SÉCURITÉ This product is intended for single family residential use only and not intended for use in any public setting. Placement in any public setting constitutes a misuse of this product. REQUIRED SAFETY INSTALLATION INSTRUCTIONS •...
  • Page 4 PROJECT 512 TOOLS REQUIRED HAMMER CIRCULAR SAW 1/2" SOCKET & WRENCH ELECTRIC DRILL SAFETY GLASSES CARPENTER'S SQUARE PHILLIPS BIT 3/8" DRILL BIT (6'' Min.) TAPE MEASURE & DUST MASK (2) 1/2'' panhead screws (18) 5/16'' flat washers (6) T- nuts (4) 1'' Truss Screw (8) 1-3/4'' panhead screws (8) 1/4'' flat washers...
  • Page 5 Use ONLY BLACK (4) Climbing Rocks PROCESS with Hardware 1212 Barberry Drive Janesville, WI 53545 1-800-888-1232 PANTONE "NEWCO RED" www.swing-n-slide.com (1) Multicolor Tarp (1) Name Plate (4) Swing Hangers (4) Safety Handles (2) Swing Seats weight limit: 115 lbs. Kodiak Plan (1) Instructional DVD (1) T30 Torx®...
  • Page 6 PROJECT 512 KODIAK 512 OPTIONAL LADDER 3 - 2"X4"X96" 1 - 2"X4"X96" 11 - 2"X4"X120" 2 - 2"X4"X120" 7 - 5/4"X6"X120" 15 - 5/4"X6"X144" OPTIONAL ROCK WALL 8 - 4"X4"X96" 1 - 2"X4"X96" 5 - 4"X4"X120" 1 - 2"X4"X120" 1 - 4"X6"X144" 3 - 5/4"X6"X120"...
  • Page 7 36'' 36'' 36'' "X6"X120" PROJECT 512 39-1/2'' 39-1/2'' 36'' "X6"X120" 72'' 36-1/4'' "X6"X120" 96'' 48'' "X6"X144" 48'' 48'' 48'' "X6"X144" 36'' 36'' 36'' 36'' "X6"X144" 54'' 40-3/4'' 36'' "X6"X144" 40-3/4'' 39-1/2'' 54'' "X6"X144" 47'' 47'' 30'' "X6"X144" 30'' 30'' 30'' 36-1/4'' "X6"X144"...
  • Page 8 How to select the correct fastener PROJECT 512 Use these 3 pictorial guides to help select the correct fastener(s) for the lumber attachment you are making. Each diagram will highlight the correct number of fasteners to use, and where to attach them. 5/4'' x 6'' to 4'' x 4'' 2-1/2'' screws Apply the 2-1/2"...
  • Page 9 Understanding how the Bracket System Works PROJECT 512 Example of a Shelf-Loc bracket connection. Shelf-Loc Bracket CORRECT! Wrap-Loc WRONG! Brackets ''clipped'' brackets NOT interlocked! Example of a Shelf-Loc bracket connection. Look for ''TOP'' stamp on bracket for correct orientation. Top of bracket Introduction to the Bracket system Wrap-Loc 1.
  • Page 10 PROJECT 512 •WARNING• Avoid splitting your lumber by offsetting Look for ‘’TOP’’ Use a 2’’ lag screw stamp on brackets to hold bracket in your screws at least while installing. place for later use. 3/4’’ from edge. Fig.1 Frame 1 Construction 2-1/2'' screws per joint (2) 4'' x 4'' x 96''...
  • Page 11 PROJECT 512 2-1/2'' screws Frame 2 Construction Fig.2 (2) 4'' x 4'' x 120'' 2-1/2'' screws 2'' lag screws per bracket 86'' 48'' 47'' 59'' 2'' Lag screw 2-1/2'' screw B. Frame 2 Construction 1. Measure and position brackets on 4'' x 4'' x 120’’ as shown in (Fig.2). 2.
  • Page 12 PROJECT 512 Frame 3 Construction Fig.3 2-1/2'' screws (2) 4'' x 4'' x 120'' 92-1/2'' 2'' lag screws per bracket 59'' 58-3/4'' 47'' (4) 2'' lag screw (1) 2-1/2'' screws 2'' Lag screw 2-1/2'' screw C. Frame 3 Construction 1. Measure and position brackets on 4'' x 4'' x 120’’ as shown in (Fig.3). 2.
  • Page 13 PROJECT 512 Fig.4 (1) 2'' lag screw (4) 2-1/2'' screws 2'' Lag screw 2-1/2'' screw D. Frame Construction 1.Install 5/4'' boards as shown above.
  • Page 14 PROJECT 512 Fig.5 Double check to make sure structure is square 2-1/2'' screws 74-1/2'' (4) 2'' lag screw (1) 2-1/2'' screws D. Frame Construction cont. 1. Install 2'' x 4'' and 5/4'' boards as shown above. 2. Attach Frame 2 to Frame 1 as shown. 2'' Lag screw 2-1/2'' screw...
  • Page 15 PROJECT 512 Tip: Flex brackets to make installation of Fig.6 4'' x 4'' easier Fig. 6a Approx. 1/4'' 2-1/2'' Lag Screws Fig. 6b 2'' Lag screw F. Install 4x4s 1. Work (2) 4'' x 4'' into brackets as shown in (Fig.
  • Page 16 PROJECT 512 Fig.7 Fig.8 Double check to make sure structure is square (4) 2'' lag screw (1) 2-1/2'' screws F. Attach Frame 3. 1. Attach and secure Frame 3 to rest of unit as shown above. 2'' Lag screw 2-1/2'' screw...
  • Page 17 PROJECT 512 Fig.9 2-1/2'' screws per joint 2-1/2'' screw G. Install Deck Boards 1. Install 5/4'' deck boards to structure as shown (Fig. 9). 2. Use two 2-1/2'' screws at center and each end of deck boards. Note: For 5/4'' x 6'' x 47'' boards align 2-1/2'' screws horizontally to avoid hitting Shelf-Brackets beneath.
  • Page 18 PROJECT 512 Fig.10 2-1/2'' screws per board 2'' screws 2-1/2'' screws J. Install Middle Rail Boards 1. Secure 4'' x 4'' support from above (Fig. 10) and 2'' screw and below deck as shown. 2. Secure 2'' x 4'' x 48-1/2'' as shown in (Fig. 10). 2-1/2'' screw...
  • Page 19 PROJECT 512 2'' screw Fig.11 2-1/2'' screw UNDER-DECK 2'' Deck Screws VIEW 2-1/2'' screws Fig.11a H. Center & Entrance Support Boards 1. Construct support boards as shown in (Fig. 11). 2. Secure center of floor boards as shown in (Fig 11a) 2-1/2'' screws...
  • Page 20 PROJECT 512 Fig.12 2-1/2'' screws per board 2-1/2'' screws per board I. Install Lower Rail Board 1. Install lower 2'' x 4'' rail board as shown in (Fig 12). Flush with the sides of 4'' x 4'' deck supports. Bottom of 2'' x 4'' to be flush with the bottom of deck board.
  • Page 21 PROJECT 512 Fig.13 2-1/2'' screws per joint J. Install Upper Rail Boards 1. Install upper 2’’ x 4’’ rail boards as shown in (Fig 13). Flush with the top of 4’’ x 4’’ deck supports. 2-1/2'' screw...
  • Page 22 PROJECT 512 Tip: Flex brackets to make installation of Fig.15a 4'' x 4'' easier Fig. 15 Approx. 1/4'' Fig.14 2'' Lag screw Allow 4'' x 4'' to overhang 1'' 2'' Lag Screws K. Install 4x4s 1. Work (2) 4'' x 4'' into brackets as shown in (Fig. 14), (Fig 15). 2.
  • Page 23 PROJECT 512 Fig.16 2-1/2'' Deck Screws (2 per joint) Center 5/4'' x 6'' boards over Shelf-loc. Install one 2-1/2'' Deck Screw on either side to avoid hitting bracket. 2-1/2'' screw L. Install Deck Boards 1. Install 5/4'' deck boards to structure as shown (Fig. 16). 2.
  • Page 24 PROJECT 512 Fig.17 2-1/2'' Deck Screws (3 per joint) 2-1/2'' Screws FIG. 17A UNDER DECK VIEW 2'' screw 2-1/2'' screw 2'' Deck Screws M. Install supports 1. Install 4'' x 4''from above and bellow as shown in (Fig 17) Fig.17a 2.
  • Page 25 PROJECT 512 Fig.18 2-1/2'' Screws (2 per joint) 2-1/2'' screw M. Install supports cont. 1. Install 2'' x 4'' as shown in (Fig 18)
  • Page 26 PROJECT 512 Fig.19 2-1/2'' Screws 36'' 2-1/2'' screw M. Install supports cont. 1. Install 2'' x 4'' as shown in (Fig 19)
  • Page 27 PROJECT 512 Fig.20 2-1/2'' Screws NOTE: Make 2'' x 4'' flush with top of Wrap Loc 2-1/2'' screw M. Install supports cont. 1. Install 2'' x 4'' as shown in (Fig 20).
  • Page 28 PROJECT 512 Tip: Flex brackets to make installation of Fig. 22a 4'' x 4'' easier Fig. 22 Approx. 1/4'' Fig.21 2'' Lag screw O. Install 4x4s 1. Work (1) 4'' x 4'' into brackets as shown in (Fig. 22), (Fig 21). 2.
  • Page 29 Optional Laminated Beam PROJECT 512 Fig. 23 NOTE: Lay the lumber on a flat surface before beginning laminated beam assembly. 24" NOTE: Attach one end of the beam with one 2-1/2'' screws, screw boards and attach the other end with three 2-1/2'' screws. This will insure that your boards will stay aligned throughout the remainder of the beam assembly.
  • Page 30 PROJECT 512 Fig. 24 Q. Swing Beam Drill Locations 1. Use a 3/8'' drill bit to drill a 3/8’’ hole through the beam at each location shown in (Fig. 24) 2. Install Swing Hangers onto swing beam at locations shown. Note: Swing Hangers must be installed on same side dimensions were originally marked.
  • Page 31 PROJECT 512 Fig. 25 Hammer 3/8'' hole T-nut t-nut Bottom Beam Clamp (4) 1-1/4'' screws Use Screwdriver to aid in tightening Swing Hanger Q. Swing Beam Drill Locations 1. Tap t-nut into 3/8’’ hole as shown in (Fig. 25) 2. Place a bottom beam clamp over the swing hanger as shown in (Fig. 25) 3.
  • Page 32 PROJECT 512 Fig. 26 Fig. XX S. A-Frame Assembly 1. layout 4'' x 4’’s as shown (8) 2-1/2 Screws in (Fig. 26) 2. Allign EZ Frame Bracket with face of 4’’ x 4’’s. 3. Secure EZ Frame Bracket with (8) 2-1/2’’...
  • Page 33 PROJECT 512 Fig. 27 T-nut Washer 2-1/2'' screws 5-1/2 Hex Bolt 2-1/2'' screw T. A-Frame Assembly cont. 1. Tap T--nut into 3/8’’ hole as shown in (Fig. 27) Note: If using Laminated Swing Beam, make sure T-nut teeth do not fall between seams of 2'' x 6''s. 2.
  • Page 34 PROJECT 512 Fig. 28 U. A-Frame Assembly cont. 1. Position Split-Brackets on 4'' x 4'' x 56'' (Fig 28). 2. With the help of others, lift A-Frame and Swing Beam Assembly and center onto unit as shown in (Fig. 28) 3.
  • Page 35 PROJECT 512 Fig. 29...
  • Page 36 PROJECT 512 Fig.30 Use 2-1/2'' screws to secure to 5/4'' x 6'' to 4'' x 4'' 2'' Deck Screws (2 per joint) 2'' screw 2-1/2'' screw V. Barrier Boards 1. Install 5/4'' barrier boards evenly spaced in the opening.
  • Page 37 PROJECT 512 Fig.31 2'' Deck Screws (2 per joint) Fig.32 2'' screw 2-1/2'' screw 2'' Deck Screws V. Barrier Boards cont. (2 per joint) 1. Install 5/4'' and 2'' x 4'' barrier boards as shown 2-1/2'' Deck Screws (2 per joint on 2'' x 4''s) in (Fig.
  • Page 38 PROJECT 512 Fig.33 2-1/2'' Deck Screws 1-1/2'' (3 per joint) Fig.33a W. Support Boards. 1. Constuct 2'' x 4''s as shown in (Fig 33) & (Fig. 33a) 2-1/2'' Deck Screws (3 per joint) 2-1/2'' Deck Screws (2 per joint) 2-1/2'' screw...
  • Page 39 PROJECT 512 Fig.34 (4) 5/4'' x 6'' x 40-3/4'' 2'' Deck Screws (2 per joint) Fig.34a X. Rail Boards. (5) 5/4'' x 6'' x 36'' 1. Install 5/4'' boards evenly spaced in the opening as shown in (Fig 34) & (Fig 34a). 2'' Deck Screws (2 per joint) 2'' screw...
  • Page 40 PROJECT 512 SIDE OPENING OPTION 1...
  • Page 41 PROJECT 512 SIDE OPENING OPTION 1 Fig. 36 EX AMPLE OF LA D D ER RU N G IN STA L LAT I O N 1-1/4'' screws • BOTTOM OF LADDER RAIL • O. Ladder Assembly. 1. On ladder rails, mark all measurement locations for each side with a pencil.
  • Page 42 PROJECT 512 Fig. 39 2-1/2'' Deck Screws (2 per joint) 2-1/2'' screw 2-1/2'' Deck Screws (3 per joint) Y. Install Tarp. 1. Install tarp as shown in (Fig. 39) 2. Secure tarp in six locations (Fig 39a). Fig. 39a 1-1/4'' screw...
  • Page 43 2. Install Slide as shown in (Fig. 41) Janesville, WI 53545 1-800-888-1232 Secure your product ID tag onto easy Important: to read location of any 4'' x 4'' Do not use hardware provided using (2) 2'' screws with slide. Use Truss head screws .swing-n-slide.com included with Kit.
  • Page 44 Anchor-It PROJECT 512 (optional, sold separately) Fig. 42 Flat Washer metal strap 1-1/2" lag bolt Anchor-It stake S. Anchor-It Installation (optional). Instructions for Anchoring Swing•N•Slide Activity Centers 1. Determine the final location of your activity center. 2. Place the Anchor-It stakes adjacent to the base and near the corners of your activity center (at the bottom of the legs on swing sets) and twist the auger-style stakes into the ground until only the loop is exposed.
  • Page 45 PROJECT 512 Fig. 43 2-1/2'' Deck Screws (3 per joint) 30 1/4'' 2-1/2'' screw Swing Guard 1. Install 5/4'' x 6'' Swing Guard as shown in (Fig. 43).
  • Page 46 PROJECT 512 Fig. 44a Fig. 44 2-1/2'' screws (Per joint) 2-1/2'' screws (Underneath) 20-1/2'' 2-1/2'' screws (Per joint) 2-1/2'' screw Fig. 44b N N O O T T E E : : 5' Climbing Rock Wall will require 1 1 2 2 C C l l i i m m b b i i n n g g R R o o c c k k s s (2) Bags of Climbing Rocks.
  • Page 47 PROJECT 512 Climbing Rock Climbing Rock Fig. 45 (2)"T" nuts 3/8" Holes (2) 2'' Hex Head Bolts Hold (rock) (1) Loc Washer per bolt (1) Flat Washer per bolt Climbing Rock Installation 1. Mark locations of Climbing Rocks on the Climbing Wall in a pattern that will easily allow your child to climb to the deck.
  • Page 48 Questions???... Call our Customer Service Department at 1-800-888-1232 © PlayCore Inc. 2007 Printed In USA LA 5820...

Table of Contents