Table of Contents
Troubleshooting
Related Manuals for HERO 1000MD
Summary of Contents for HERO 1000MD
- Page 1 NEW For 1997. Hydrapulse “B” Version. Starting with serial DO NOT attempt to operate this machine until you have read and understand ALL safety precautions and operating instructions. H.E.R.O. INDUSTRIES LTD. 1000MD OWNERS MANUAL - “B” VERSION...
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Page 2: Warranty
DO NOT return worn parts to factory without authorization. To qualify for the warranty, the warranty card (attached to this page) supplied with this H.E.R.O. airless pump, must be completed with H.E.R.O. INDUSTRIES LTD. 1000MD OWNERS MANUAL - “B” VERSION... -
Page 3: Table Of Contents
NOT operate this pump with components rated less than 3000 psi. working pressure (including but not limited to spray guns, hose and connections). Before servicing, cleaning or removing of any part, shut off power and relieve pressure. H.E.R.O. INDUSTRIES LTD. 1000MD OWNERS MANUAL - “B” VERSION... -
Page 4: Important Safety Precautions
NEVER leave unit unattended without first shutting off, triggering the gun to relieve all pump pressure, and setting the trigger lock on gun in "LOCKED" position, with gun locked closed. H.E.R.O. INDUSTRIES LTD. WARNING 1000MD OWNERS MANUAL - “B” VERSION... - Page 5 ALWAYS replace any damaged airless paint hose. A scratched, torn, cut or otherwise damaged outer core of the paint hose can lead to a rupture. DO NOT attempt to repair a damaged hose. H.E.R.O. INDUSTRIES LTD. ALWAYS 1000MD OWNERS MANUAL - “B” VERSION...
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Page 6: Introduction
Welcome to the world of H.E.R.O. airless paint spraying. We are sure you will enjoy owning and operating your new H.E.R.O. model 1000MD. With H.E.R.O. airless spray equipment you will avoid the inconvenience and mess of overspray. You are spraying paint, not air, and the paint is driven to the painting surface in a clean, fan shaped spray which penetrates all cracks and corners. -
Page 7: Setting Up To Spray
FLUSHING THE UNIT AT SHUTDOWN H.E.R.O. INDUSTRIES LTD. SETTING UP TO SPRAY 1000MD OWNERS MANUAL - “B” VERSION Paint Rubber band Strainer... - Page 8 H.E.R.O. Equipment Wonder Wash, available from your H.E.R.O. distributor, will provide the added cleaning benefits of solvent at a much lower cost. Suitable as a short term ( 1-2 days ) storage solution only H.E.R.O. INDUSTRIES LTD. OR COLOR CHANGE 1000MD OWNERS MANUAL - “B” VERSION...
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Page 9: Special Notes
Product viscosity may have to be further reduced at higher elevations. The larger diameter 3/8” paint hose should also be used, to aid in the movement of spray materials. H.E.R.O. INDUSTRIES LTD. SPECIAL NOTES AND 1000MD OWNERS MANUAL - “B” VERSION... -
Page 10: Airless Spray Painting Suggestions
This avoids heavy build up of paint at either end of the spray stroke. Always lap your spray pattern by one half. (fig. 5, page 10) This assures full coverage of the surface being painted. H.E.R.O. INDUSTRIES LTD. AIRLESS SPRAY PAINTING 1000MD OWNERS MANUAL - “B” VERSION... - Page 11 AIRLESS SPRAY PAINTING SUGGESTIONS AND TECHNIQUE FIG. Poor Good Tailing Good Pattern Fog, Overspray FIG. FIG. FIG. FIG. FIG. H.E.R.O. INDUSTRIES LTD. 1000MD OWNERS MANUAL - “B” VERSION...
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Page 12: Spray Tip Selection
When the tip wears beyond .023, its is releasing more material than the unit is bringing in. The natural reserve of product in the paint chamber is reduced and harm to the membrane begins. ALWAYS check your tips for wear when trouble shooting the equipment. The 1000MD can support up to a maximum of one .023 tip. -
Page 13: Troubleshooting
Once again a corresponding re-action is taking place in the paint pump. The hydrapulse membrane H.E.R.O. INDUSTRIES LTD. TROUBLESHOOTING 1000MD OWNERS MANUAL - “B” VERSION Fig. 2... -
Page 14: Troubleshooting
(pressure control valve). A worn outgo valve will result in pulsation in the spray material and cause the paint hose to jump and vibrate vigorously. H.E.R.O. INDUSTRIES LTD. TROUBLESHOOTING 1000MD OWNERS MANUAL - “B” VERSION... -
Page 15: Pressure Test
If you do not have access to these items, your local H.E.R.O. authorized service center will be able to perform this test. Your model 1000MD is manufactured to perform at; 2650 psi -- Static pressure, with lock ring (ref# 73) on pressure control valve (ref# 70). - Page 16 -ABLE to stop or alter the hydrapulse membrane's movement, then the hydraulic pump is not operating properly. The problem is located in the “Hydraulic” pump. See troubleshooting guide for a d d i t i o n a l information. H.E.R.O. INDUSTRIES LTD. TROUBLESHOOTING HYDRAPULSE MEMBRANE TEST 1000MD OWNERS MANUAL - “B” VERSION...
- Page 17 5-10 minutes with the P.C. stem pulled out, will purge the system). H.E.R.O. INDUSTRIES LTD. TROUBLESHOOTING Accessory Item 4-45-3 1000MD OWNERS MANUAL - “B” VERSION tank. pressure control procedure. If a pressure cap...
- Page 18 23-24). SPRAYER DOES NOT PRIME WITH PAINT Heavy bodied paint, air lock. (refer to " Setting Up To Spray" and follow instructions. H.E.R.O. INDUSTRIES LTD. TROUBLESHOOTING 1000MD OWNERS MANUAL - “B” VERSION of intake i n t a k e...
- Page 19 Worn tip. (replace tip). Tip too small for spray material. (change to larger tip or increase pressure. See material manufacturers recommendations). H.E.R.O. INDUSTRIES LTD. TROUBLESHOOTING 1000MD OWNERS MANUAL - “B” VERSION fittings adjustment tool, the screw into the out until 3000 psi gun to release some set up.
- Page 20 Plugged tip. (remove and clean tip). Pump malfunctioning or unsuitable for the material. (refer to other areas of troubleshooting guide and check material requirements vs 1000MD output abilities). EXCESSIVE OVERSPRAY OR FOGGING Pressure too high. (reduce pressure as required).
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Page 21: Hydrapulse Membrane Replacement
Run the pump on standby ( not triggering gun ) for about 20 minutes, to “break-in” new membrane. 10. Installation is now complete and the pump is ready for use. H.E.R.O. INDUSTRIES LTD. ( REF# 46 - KIT ) 1000MD OWNERS MANUAL - “B” VERSION 1-5/16 Inches... -
Page 22: Intake Seat Replacement
( crush washer is placed under the seat ). The seat will be held in place through the compression of parts during assembly. H.E.R.O. INDUSTRIES LTD. (REF # 18) remains in the material head, pry out with a 1000MD OWNERS MANUAL - “B” VERSION (ref# (ref# 20). -
Page 23: Outgo Valve
A used seat may be checked in a similar manner using a new ball. Replace used part if light pass at sealing edge. H.E.R.O. INDUSTRIES LTD. OUTGO VALVE (REF# 34) 1000MD OWNERS MANUAL - “B” VERSION Outgo swivel ref# 40... -
Page 24: Piston Repairs
10. Fill the center cavity of piston rod seat until flush with grease. Slide seat into piston with concave side (filled with grease) facing out. 11. Lightly grease the ball end of piston rod. Push piston rod into piston until ball end of rod contacts seat. H.E.R.O. INDUSTRIES LTD. PISTON REPAIRS (REF# 86) 1000MD OWNERS MANUAL - “B” VERSION... - Page 25 24. Add new hydraulic oil to hydraulic tank, using only genuine H.E.R.O. LVO hydraulic oil. 25. Once the repairs have been completed, the hydraulic oil will require purging to remove the trapped air. See "PURGING" instructions on page 16. H.E.R.O. INDUSTRIES LTD. PISTON REPAIRS 1000MD OWNERS MANUAL - “B” VERSION...
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Page 26: Pressure Control Valve Repairs
Apply pipe dope or Teflon tape to exterior threads of seat. Install into elbow. Tighten to prevent leaks and return to original position. Reattach hydraulic line. 10. See "PURGING" instructions on page 16. H.E.R.O. INDUSTRIES LTD. (REF# 70) 1000MD OWNERS MANUAL - “B” VERSION... -
Page 27: Accessories
1504 1704 1306 1506 1706 1508 1708 1908 1510 1710 1910 1512 1712 1912 1000MD OWNERS MANUAL - “B” VERSION 1904 2110 1906 2116 2104 2118 2106 2310 2108 2312 NEW, after serial # 170034 NEW, after serial # 170034... -
Page 28: Parts List And Descriptions
PARTS LIST INTAKE PARTS DESCRIPTION NEW, after serial # 190031 NEW, after serial # 190031 NEW, after serial # 170034 NEW, after serial # 170034 NEW, after serial # NEW, after serial # 170034 1000MD OWNERS MANUAL - “B” VERSION ASSY... -
Page 29: Hydraulic Parts
WASHER, 5/16" SAE 25-2 ELBOW 4-30 VACUUM VALVE 4-31 FEED LINE ( Includes Ref# 61 ) Complete With Ferrules & Nuts 31-1 ORIFICE, Metering H.E.R.O. INDUSTRIES LTD. PARTS LIST OUTGO PARTS HYDRAULIC PARTS 1000MD OWNERS MANUAL - “B” VERSION ASSY ASSY ASSY... - Page 30 PISTON & ROD ASSEMBLY, 7/8" (Ref# 87-90 ) 4-37A/75 SEAL SET, Piston, 7/8" 4-38A/75-1 PISTON, Only, W/O Seals, 7/8" 38A-3 SEAT, Piston, Bronze 4-38A-2 ROD, Piston, C/W Nut, Washer, O-Ring, Circlip H.E.R.O. INDUSTRIES LTD. PARTS LIST 1000MD OWNERS MANUAL - “B” VERSION ASSY ASSY ASSY ASSY ASSY...
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Page 31: Drive Parts
BRACKET, Motor Mounting, Includes Ref# 112-113 HW1070F CAPSCREW, HX. HD., 5/16NC x 1-1/4", Gr. 5, Full Thread HW4040 NUT, Hex Jam, 5/16" 4-06-140-453 LEG ASSEMBLY, Includes Ref# 116-117 H.E.R.O. INDUSTRIES LTD. PARTS LIST DRIVE PARTS CHASSIS PARTS 1000MD OWNERS MANUAL - “B” VERSION ASSY ASSY... - Page 32 BELTGUARD, Black HW1020P CAPSCREW, HX. HD., 1/4 NC x 3/4" 66/11-2 SHROUD, Black, 1.5 HP. Marathon Motors ONLY 66/10A SCREW, Thumb 4-196 SHOCK CORD, Includes 141 SPRING H.E.R.O. INDUSTRIES LTD. PARTS LIST CHASSIS PARTS 1000MD OWNERS MANUAL - “B” VERSION...
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Page 33: Exploded Unit Diagram
H.E.R.O. INDUSTRIES LTD. PARTS SCHEMATICS - 1000MD 1000MD OWNERS MANUAL - “B” VERSION... - Page 34 PARTS SCHEMATICS H.E.R.O. INDUSTRIES LTD. 1000MD OWNERS MANUAL - “B” VERSION...
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Page 35: Parts Depot List
510-569-0681 4021-1 California Ave., Carmichael, CA 95608 Paint Mart, 916-944-2153 4435 Antelope Blvd., Red Bluff, CA. 96080 916-527-5636 1000MD OWNERS MANUAL - “B” VERSION North East: Essex-Silver-Line Corp. 1118 Lakeview Avenue Dracut, MA 01826 Phone: (617) 957-2116 Toll Free: 800-451-5560... - Page 36 Tim’s Airless Equipment, 3300 N.W. 9th Avenue, 7353 Van Nuys Blvd., Fort Lauderdale, FL 32503 Van Nuys, CA 91405 305-563-5934 818-785-9423 1000MD OWNERS MANUAL - “B” VERSION 1320 N.W. 23rd Avenue, Tampa, FL 33614 Fort Lauderdale, FL 33311 813-873-2866 305-581-6060 GEORGIA Paint Store Plus, ý...
- Page 37 29740 Parkway, Bozeman, MT 59715 Roseville, MI 48066 406-586-1356 313-774-4700 Columbia Paint, Westside Decorating, 2045 Harrison, 1000MD OWNERS MANUAL - “B” VERSION Butte, MT 59701 Wellborn Paints, 406-723-3200 215 Rossmoor Road S.W., Albuquerque, NM 87105 Columbia Paint, 505-877-5050 435 First Street,...
- Page 38 145 - 12200 Crown Road, Lynnwood, WA 98036 San Antonio, TX 78233 206-778-6622 512-656-5541 Parker Paint, ý 1000MD OWNERS MANUAL - “B” VERSION Redmond, WA 98052 206-885-7858 KM Spray Equipment, All Pro, 6349 - 6th Avenue S., Seattle, WA 98108 206-762-8060 Bentley Co.
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Page 39: Date Of Purchase
MANUFACTURED BY: H.E.R.O. INDUSTRIES 2719 LAKE CITY WAY PHONE: 604-420-6543 FAX: __________________________ __________________________ __________________________ __________________________ MODEL: __6-1000MD-LA__ SERIAL #: _________________ DATE OF PURCHASE: _______________ H.E.R.O. INDUSTRIES LTD. BURNABY, B.C. CANADA 800-494-4376 604-420-8725 PURCHASED FROM 1000MD OWNERS MANUAL - “B” VERSION...
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