Carrier 58PAV Installation, Start-Up, And Operating Instructions Manual
Carrier 58PAV Installation, Start-Up, And Operating Instructions Manual

Carrier 58PAV Installation, Start-Up, And Operating Instructions Manual

141 series upflow induced-combustion sizes 045-155

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Installation, Start-Up, and Operating Instructions
NOTE: Read the entire instruction manual before starting the
installation.
This symbol → indicates a change since the last issue.
Index
SAFETY CONSIDERATIONS .....................................................1
Clearances From Combustible Materials .................................1
Dimensional Drawing ...............................................................2
PROCEDURE........................................................................2-3
INTRODUCTION ..........................................................................3
LOCATION....................................................................................3
General ......................................................................................3
Location Relative to Cooling Equipment ................................3
Hazardous Locations.................................................................3
Unconfined Space .....................................................................4
Confined Space......................................................................4-5
FILTER ARRANGEMENT .......................................................5-6
LEVELING LEGS (IF REQUIRED).........................................5-6
GAS PIPING...............................................................................6-7
ELECTRICAL CONNECTIONS ..................................................7
115-v Wiring.............................................................................7
24-v Wiring...............................................................................7
Accessories................................................................................7
VENTING ......................................................................................7
General...................................................................................7-8
Sequence Of Operation .......................................................8-11
Heating Mode ........................................................................8-9
Cooling Mode ...........................................................................9
Continuous Blower Mode.........................................................9
Heat Pump Mode.................................................................9-11
Start-Up Procedures ................................................................11
Adjustments .......................................................................11-14
Set Gas Input Rate ............................................................11-12
Set Temperature Rise ........................................................12-13
Set Thermostat Heat Anticipator............................................13
Check Safety Controls.......................................................13-14
Checklist..................................................................................14

SAFETY CONSIDERATIONS

Installing and servicing heating equipment can be hazardous due to
gas and electrical components. Only trained and qualified person-
nel should install, repair, or service heating equipment.
Untrained personnel can perform basic maintenance functions
such as cleaning and replacing air filters. All other operations must
be performed by trained service personnel. When working on
heating equipment, observe precautions in the literature, on tags,
and on labels attached to or shipped with the unit and other safety
precautions that may apply.
Follow all safety codes. In the United States, follow all safety
codes including the National Fuel Gas Code (NFGC) NFPA No.
54-1992/ANSI Z223.1-1992. In Canada, refer to the current
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 4
PC 101
Catalog No. 565-808
Tab 6a 8a
Upflow Induced-Combustion Furnaces
Sizes 045-155, Series 141
Page
Printed in U.S.A.
®
edition of the National Standard of Canada CAN/CGA-B149.1-
and .2-M91 Natural Gas and Propane Installation Codes (NSC-
NGPIC). Wear safety glasses and work gloves. Have fire extin-
guisher available during start-up and adjustment procedures and
service calls.
Recognize safety information. This is the safety-alert symbol
When you see this symbol on the furnace and in instructions or
manuals, be alert to the potential for personal injury.
Understand the signal words DANGER, WARNING, and CAU-
TION. These words are used with the safety-alert symbol. DAN-
GER identifies the most serious hazards which will result in severe
personal injury or death. WARNING signifies a hazard which
could result in personal injury or death. CAUTION is used to
identify unsafe practices which would result in minor personal
injury or product and property damage. NOTE is used to highlight
suggestions which will result in enhanced installation, reliability,
or operation.
These instructions cover minimum requirements and conform to
existing national standards and safety codes. In some instances,
these instructions exceed certain local codes and ordinances,
especially those that may not have kept up with changing residen-
tial construction practices. We require these instructions as a
minimum for a safe installation.
Table 1-Minimum Clearances To
Combustible Materials (In.)
UNIT SIZE
Sides
Single-Wall Vent
Type B-1 Double-Wall Vent
Back
Plenum Top
Vent
Single-Wall Vent
Type B-1 Double-Wall Vent
Front
Single-Wall Vent
Type B-1 Double-Wall Vent
Service
NOTES:
1. Provide 30-in. front clearance for servicing. An open door in front of the unit
can meet this requirement.
2. A minimum clearance of 3 in. must be provided in front of the unit for
combustion air and proper operation.
Form 58PA-10SI
Pg 1
58PAV
ama
A PP R O VED
R
045 AND 070 090-155
1
0
0
0
0
0
1
1
6
6
1
1
6
6
3
3
30
30
7-95
Replaces: 58PA-9SI
.

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Summary of Contents for Carrier 58PAV

  • Page 1: Table Of Contents

    58PAV Upflow Induced-Combustion Furnaces Installation, Start-Up, and Operating Instructions Sizes 045-155, Series 141 NOTE: Read the entire instruction manual before starting the installation. This symbol → indicates a change since the last issue. Index Page ® A PP R O VED SAFETY CONSIDERATIONS .............1...
  • Page 2: Dimensional Drawing

    AIRFLOW ″ ⁄ ″ ⁄ 19″ ″ ⁄ ″ ⁄ FLUE COLLAR ″ 1″ OUTLET 1″ ⁄ ⁄ -IN. DIA ⁄ -IN. DIA HOLE ″ ″ ⁄ POWER ENTRY ⁄ POWER ENTRY ″ ⁄ ⁄ -IN. DIA ″ ⁄ -IN. DIA ⁄...
  • Page 3: Introduction

    INTRODUCTION → Some of these compounds are found in paneling and dry wall The Model 58PAV, Series 141 Furnace is available in sizes 45,000 adhesives, paints, thinners, masonry cleaning materials, and through 155,000 Btuh input capacities. many other solvents commonly used in the construction The design of the upflow gas-fired furnace is A.G.A./C.G.A.
  • Page 4: Unconfined Space

    50 cubic ft for each 1000 Btuh of input for all the appliances (such as furnaces, clothes dryer, water heaters, etc.) in the space. For Example: RETURN AIR 58PAV FURNACE MINIMUM SQ FT WITH INPUT BTUH 7-1/2 FT CEILING * Minimum opening size is 100 square in.
  • Page 5: Air For Combustion And Ventilation

    4000 Btuh of the total input for all equipment within the confined space. (See Fig. 3.) For Example: 12″ MAX 12″ 1 SQ IN. VENT 58PAV FURNACE FREE AREA PER OPENING ROUND PIPE PER 2000 THROUGH INPUT BTUH (SQ IN.) (IN.
  • Page 6: Gas Piping

    ″ ⁄ 3 ″ ″ ⁄ ″ ″ ⁄ 1 ″ ″ ⁄ FIELD-SUPPLIED FILTER FILLER STRIP FOR ⁄ -IN. WIDE CASINGS ONLY. ″ INSTALL UNDER ⁄ FILTER. ″ ⁄ ″ ⁄ ″ ⁄ A89014 WASHABLE Fig. 6—Leveling Leg Installation FILTER Refer to Table 4 for the recommended gas pipe size.
  • Page 7: Gas Piping

    The cabinet MUST have an uninterrupted or unbroken ground according to NEC, ANSI/NFPA 70-1993 and Canadian Electrical Code, CSA C22.1 or local codes to minimize personal injury if an electrical fault should occur. This may consist of electrical wire or conduit approved for electrical ground when installed in accordance with existing electrical codes.
  • Page 8: Sequence Of Operation

    FIELD 24-VOLT WIRING FIELD 115-, 208/230-, 460-VOLT WIRING FACTORY 24-VOLT WIRING FACTORY 115-VOLT WIRING NOTE 2 THERMOSTAT FIVE FIELD-SUPPLIED TERMINALS WIRE FUSED DISCONNECT THREE-WIRE 208/230- OR HEATING- 460-VOLT ONLY THREE PHASE 208/230- VOLT SINGLE AUXILIARY 115-VOLT FIELD- PHASE J-BOX SUPPLIED NOTE 1 CONTROL FUSED...
  • Page 9: Cooling Mode

    24-V THERMOSTAT TERMINALS TEST/TWIN HUMIDIFIER TERMINAL (24-VAC 0.5 AMP MAX) LED OPERATION & DIAGNOSTIC LIGHT HARNESS CONNECTOR SEC-1 24-V TRANSFORMER SEC-2 3-AMP FUSE SPARE-1 COOL BLOWER SPEED HEAT SELECTION TERMINALS SPARE-2 EAC-1 EAC-ELECTRONIC AIR CLEANER TERMINALS (115-VAC 1.5 AMP MAX) 115-VAC (L1) EAC-2 POWER SUPPLY...
  • Page 11: Start-Up Procedures

    (3.) Verify furnace model. Table 6 can only be used for through its normal post-purge period. If the W-Y inputs model 58PAV Furnaces. should disappear, leaving the G signal input, the control goes into continuous blower and the inducer remains on for the (4.) Check and verify orifice size in furnace.
  • Page 12: Set Temperature Rise

    Table 6—Model 58PAV Orifice Size and Manifold Pressure for Correct Input Rate (Tabulated Data Based on Altitude Up to 2000 Ft and 22,000 Btuh Per Burner) SPECIFIC GRAVITY OF NATURAL GAS HEAT 0.56 0.58 0.60 0.62 0.64 0.66 0.68 0.70 0.72...
  • Page 13: Set Thermostat Heat Anticipator

    Table 7—Gas Rate Cu Ft/Hr BURNER FLAME BURNER SIZE OF SIZE OF SECONDS SECONDS TEST DIAL TEST DIAL FOR 1 FOR 1 REVOLUTION REVOLUTION cu ft cu ft cu ft cu ft cu ft cu ft 1800 1636 1500 1385 1286 1200 1125...
  • Page 14: Checklist

    d. Remove blockage and reconnect vent pipe to furnace outlet THERMOSTAT SUBBASE TERMINALS WITH collar. THERMOSTAT REMOVED e. Wait 5 minutes and then reset draft safeguard switch. HOOK-AROUND VOLT/AMMETER 3. Check pressure switch. This control proves operation of draft inducer blower. R Y W G a.
  • Page 15 SERVICE TRAINING Packaged Service Training programs are an excellent way to increase your knowledge of the equipment discussed in this manual, including: • Unit Familiarization • Maintenance • Installation Overview • Operating Sequence A large selection of product, theory, and skills programs is available, using popular video-based formats and materials.
  • Page 16 Copyright 1995 CARRIER Corp. • 7310 W. Morris St. • Indianapolis, IN 46231 58pa10si Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. Book 1 4 PC 101 Catalog No. 565-808 Printed in U.S.A.

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