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Installation, Start-Up, and Operating Instructions
SAFETY CONSIDERATIONS .....................................................1
PROCEDURE ...........................................................................3
Dimensional Drawing ..............................................................2
Clearances From Combustible Materials .................................3
INTRODUCTION.......................................................................3-4
LOCATION ..................................................................................4
General ......................................................................................4
Location Relative to Cooling Equipment ................................4
Hazardous Locations.................................................................4
AIR FOR COMBUSTION AND VENTILATION ......................5
Unconfined Space .....................................................................5
Confined Space .........................................................................5
AIR DUCTS................................................................................5-6
General Requirements ...........................................................5-6
Ductwork Acoustical Treatment...............................................6
Supply-Air Connections............................................................6
Return-Air Connections ............................................................7
FILTER ARRANGEMENT...........................................................7
LEVELING LEGS (IF REQUIRED) ............................................7
GAS PIPING ..................................................................................8
ELECTRICAL CONNECTIONS...............................................8-9
115-v Wiring.............................................................................8
24-v Wiring...............................................................................9
Accessories................................................................................9
VENTING ....................................................................................10
General ....................................................................................10
Sequence Of Operation...........................................................10
Heating Mode..........................................................................12
Cooling Mode .........................................................................12
Continuous Blower Mode.......................................................12
Heat Pump Mode ....................................................................12
Start-Up Procedures...........................................................12-17
Adjustments.............................................................................13
Set Gas Input Rate..................................................................13
Set Temperature Rise ........................................................13-16
Set Thermostat Heat Anticipator............................................17
Check Safety Controls ............................................................17
Checklist..................................................................................18
SAFETY CONSIDERATIONS
Installing and servicing heating equipment can be hazardous due to
gas and electrical components. Only trained and qualified person-
nel should install, repair, or service heating equipment.
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 4
PC 101
Catalog No. 535-756
Tab 6a 8a
Upflow Induced-Combustion Furnaces
Sizes 045-155, Series 160 (LIMITED)
Page
Printed in U.S.A.
REGISTERED QUALITY SYSTEM
Untrained personnel can perform basic maintenance functions
such as cleaning and replacing air filters. All other operations must
be performed by trained service personnel. When working on
heating equipment, observe precautions in the literature, on tags,
and on labels attached to or shipped with the unit and other safety
precautions that may apply.
In the United States, follow all safety codes including the National
Fuel Gas Code (NFGC) NFPA 54-1999/ANSI Z223.1-1999 and
the Installation Standards, Warm Air Heating and Air Condition-
ing Systems (NFPA 90B) ANSI/NFPA 90B.
In Canada, refer to the CAN/CGA-B149.1- and .2-M95 National
Standard of Canada, Natural Gas and Propane Installation Codes
(NSCNGPIC).
Wear safety glasses and work gloves. Have fire extinguisher
available during start-up and adjustment procedures and service
calls.
Recognize safety information. This is the safety-alert symbol
When you see this symbol on the furnace and in instructions or
manuals, be alert to the potential for personal injury.
Understand the signal words DANGER, WARNING, CAUTION,
and NOTE. These words are used with the safety-alert symbol.
DANGER identifies the most serious hazards which will result in
severe personal injury or death. WARNING signifies a hazard
which could result in personal injury or death. CAUTION is used
to identify unsafe practices which would result in minor personal
injury or product and property damage. NOTE is used to highlight
suggestions which will result in enhanced installation, reliability,
or operation.
These instructions cover minimum requirements and conform to
existing national standards and safety codes. In some instances,
these instructions exceed certain local codes and ordinances,
especially those that may not have kept up with changing residen-
tial construction practices. We require these instructions as a
minimum for a safe installation.
Form 58PA-15SI
Pg 1
58PAV
ama
CERTIFIED
1-00
Replaces: New
.

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Summary of Contents for Carrier 58PAV

  • Page 1: Table Of Contents

    58PAV Upflow Induced-Combustion Furnaces Visit www.carrier.com Installation, Start-Up, and Operating Instructions Sizes 045-155, Series 160 (LIMITED) NOTE: Read the entire instruction manual before starting the installation. Index Page SAFETY CONSIDERATIONS .............1 ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS PROCEDURE ................3 Dimensional Drawing ..............2 CERTIFIED Clearances From Combustible Materials .........3...
  • Page 2: Dimensional Drawing

    AIRFLOW ″ ⁄ ″ ⁄ 19″ ″ ⁄ ″ ⁄ VENT CONN ″ 1″ OUTLET 1″ ⁄ ⁄ -IN. DIA ⁄ -IN. DIA HOLE ″ ″ ⁄ POWER ENTRY ⁄ POWER ENTRY ″ ⁄ ⁄ -IN. DIA ″ ⁄ -IN. DIA ⁄...
  • Page 3: Electrostatic Discharge (Esd) Precautions Procedure

    ESD damage. INTRODUCTION Electrostatic discharge can affect electronic components. The Model 58PAV, Series 160 Limited Furnace is available in Take precautions during furnace installation and servicing to sizes 44,000 through 154,000 Btuh input capacities. protect the furnace electronic control. Precautions will pre- vent electrostatic discharges from personnel and hand tools The design of the upflow gas-fired furnace is A.G.A./C.G.A.
  • Page 4: Location

    and ordinances, especially those that may not have kept pace with changing residential construction practices. We require these Do not install furnace in a corrosive or contaminated atmo- instructions as a minimum for a safe installation. sphere. Make sure all combustion and circulating air require- ments are met, in addition to all local codes and ordinances.
  • Page 5: Air For Combustion And Ventilation

    Example of unconfined spaces: in the confined space. (See Fig. 4 and Table 2.) Equipment 58PAV FURNACE MINIMUM SQ FT WITH clearances to the structure shall be at least 1 in. from the...
  • Page 6: Ductwork Acoustical Treatment

    Ventilation from an Indoor Unconfined Space Ventilation from Outdoors Table 2—Minimum Free Area Of Combustion Air Opening AIR FROM INDOOR OUTDOOR AIR THROUGH OUTDOOR AIR THROUGH OUTDOOR AIR THROUGH 58PAV UNCONFINED SPACE VERTICAL DUCTS HORIZONTAL DUCTS SINGLE DUCT FURNACE Free Area...
  • Page 7: Return-Air Connections

    Step 4—Return Air Connections Table 3—Filter Information (In.) FILTER SIZE* FURNACE FILTER TYPE CASING WIDTH Side Return Bottom Return 14-3/16 (1) 16 X 25 X 1† (1) 14 X 25 X 1 Cleanable Never connect return-air ducts to the back of the furnace. A 17-1/2 (1) 16 X 25 X 1†...
  • Page 8: Gas Piping

    Step 7—Gas Piping SUPPLY Gas piping must be installed in accordance with national and local codes. Refer to the current edition of the NFGC. Canadian installations must be installed in accordance with NSCNGPIC and all authorities having jurisdiction. Refer to Table 4 for the recommended gas pipe size. Risers must MANUAL be used to connect to the furnace and the meter.
  • Page 9: 24-V Wiring

    FIELD 24-V WIRING FIELD 115-, 208/230-, 460-V WIRING FACTORY 24-V WIRING FACTORY 115-V WIRING NOTE 2 THERMOSTAT FIVE WIRE FIELD-SUPPLIED TERMINALS DISCONNECT THREE-WIRE HEATING-ONLY 208/230- OR BLOWER DOOR SWITCH 460-V THREE PHASE 208/230-V SINGLE PHASE AUXILIARY 115-V FIELD- J-BOX SUPPLIED NOTE 1 DISCONNECT CONDENSING...
  • Page 10: Venting

    COOLING OFF BLOWER OFF DELAY DELAY DEFEAT JUMPER SELECT JUMPER-J2 24-V THERMOSTAT TERMINALS TEST/TWIN HUMIDIFIER TERMINAL HARNESS CONNECTOR (24-VAC 0.5 AMP MAX) 3-AMP FUSE SEC-1 24-V TRANSFORMER SEC-2 LED OPERATION & DIAGNOSTIC LIGHT EAC-2 115-VAC (L2) NEUTRAL CONNECTION COOL HOT SURFACE IGNITOR CONNECTOR HEAT INDUCER MOTOR...
  • Page 12: Heating Mode

    1. Heating mode W-Y-G thermostat inputs are received at the same time, the control changes the blower to heating speed or starts the When wall thermostat "calls for heat," R-W circuit closes. The blower if it was off, and begins a heating cycle. The blower furnace control performs a self-check, verifies pressure switch remains on until the end of the prepurge period, then shuts off contacts are open, and starts inducer motor.
  • Page 13: Adjustments

    (3.) Verify furnace model. Table 6 can only be used for Canada model 58PAV Furnaces. At installation altitudes from 2000 to 4500 ft, this furnace must be (4.) Find installation altitude in Table 6. derated 10 percent by an authorized Gas Conversion Station. To NOTE: For Canada altitudes of 2000 to 4500 ft, use U.S.A.
  • Page 14 Table 6—Model 58PAV Orifice Size* and Manifold Pressure for Correct Input (Tabulated Data Based on 22,000 Btuh per Burner, Derated 4 Percent per 1000 Ft Above Sea Level) SPECIFIC GRAVITY OF NATURAL GAS AVG GAS ALTITUDE HEAT VALUE 0.58 0.60 0.62...
  • Page 15 Table 6—Model 58PAV Orifice Size* and Manifold Pressure for Correct Input (Continued) (Tabulated Data Based on 22,000 Btuh per Burner, Derated 4 Percent per 1000 Ft Above Sea Level) SPECIFIC GRAVITY OF NATURAL GAS AVG GAS ALTITUDE HEAT VALUE 0.58 0.60...
  • Page 16 Table 6—Model 58PAV Orifice Size* and Manifold Pressure for Correct Input (Continued) (Tabulated Data Based on 22,000 Btuh per Burner, Derated 4 Percent per 1000 Ft Above Sea Level) SPECIFIC GRAVITY OF NATURAL GAS AVG GAS ALTITUDE HEAT VALUE 0.58 0.60...
  • Page 17: Set Thermostat Heat Anticipator

    THERMOSTAT SUBBASE TERMINALS WITH ON AND THERMOSTAT REMOVED OFF SWITCH (ANITICIPATOR, CLOCK, ETC., MUST BE OUT OF CIRCUIT.) PRESSURE HOOK-AROUND REGULATOR AMMETER ADJUSTMENT R Y W G INLET PRESSURE TAP MANIFOLD 10 TURNS PRESSURE TAP A95618 FROM UNIT 24-V CONTROL TERMINALS Fig.
  • Page 18: Checklist

    e. Turn off 115-v power to furnace. f. Reconnect inducer motor wires, replace control door, and turn on 115-v power. CHECKLIST 1. Put away tools, instruments, and clean up debris. 2. Verify manual reset switches have continuity. 3. Ensure blower and control access doors are properly installed. 4.
  • Page 19 CHECKLIST—INSTALLATION LOAD CALCULATION ____________ Heating Load (Btuh) ____________ Cooling Load (Btuh) ____________ Furnace Model Selection AIR FOR COMBUSTION AND VENTILATION ____________ Unconfined Space ____________ Confined Space VENTING ____________ NFGC (United States) ____________ NSCNGPIC (Canada) ____________ Local Codes ____________ 1/4-in. Upward Slope ____________ Joints Secure ____________...
  • Page 20 [ ] Classroom Service Training A94328 Copyright 2000 CARRIER Corp. • 7310 W. Morris St. • Indianapolis, IN 46231 58pa15si Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

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