PowaCycle Coaster Assembly Instructions Manual

Electrically assisted pedal cycles

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Electrically Assisted Pedal Cycles

Assembly Instructions

Version 4 – 24 Sept 2005

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Summary of Contents for PowaCycle Coaster

  • Page 1: Assembly Instructions

    Electrically Assisted Pedal Cycles Assembly Instructions Version 4 – 24 Sept 2005...
  • Page 2 Introduction Thank you for buying a PowaCycle Coaster electric bike. We hope it brings you many hours of enjoyment. For safe and compact shipping, we have despatched your PowaCycle Coaster part assembled. It therefore requires some assembly work before you can begin riding.
  • Page 3: Charge The Battery

    Assembly Instructions Charge the Battery Before assembling your PowaCycle, you should charge the battery. This will allow you to test the electrical connections during assembly. Remove the battery and charge it indoors. It may take up to 6 hours to fully charge the battery. When charged, the LED turns from red to green.
  • Page 4: Fitting The Saddle

    Fitting the Handlebars The handlebars are already attached to the frame via cables. They now need to be inserted into the frame, then adjusted and secured. Insert the handlebar stem into the frame as shown. Align the handlebars with the rest of the bicycle, then use an Allen key or hexagonal tool to tighten them.
  • Page 5: Fitting The Wheel

    Fitting the Wheel Remove the black plastic front fork protectors, which are part of the protective packing material. We recommend that you turn the bicycle upside down, resting it on the handlebars and saddle. Note: We suggest you remove the battery, to make the bike lighter, before turning it upside down.
  • Page 6: Fitting The Pedals

    Fitting the Pedals Pedals are marked L and R, for the left and right hand side of the bicycle when it is facing forward. Screw each pedal into the appropriate pedal shaft by hand, and then tighten with a spanner to secure. The pedals have a reverse thread and therefore need to be screwed in backwards.
  • Page 7 Completed PowaCycle Coaster Finally … Before mounting your cycle to ride, remember to check that: the battery is fully charged. the tyres are inflated to the correct pressure.
  • Page 8 The power provided supports the rider’s own efforts, giving increased performance with less effort. The Coaster has an independent throttle. This allows the user to choose whether or not to use the power and, if using it, to vary it according to requirements.
  • Page 9 Additional Lights As an additional safety feature, we recommend that night users purchase independent front and rear lights that are NOT powered from the cycle battery. After a long journey, there is a risk that the cycle battery could be depleted, so lights could stop working. Tyres Check the tyres regularly to ensure that the correct pressures are maintained (pressure ranges are shown on the sides of the tyres).
  • Page 10: User Safety

    Saddle For maximum comfort ensure that the saddle is both correctly adjusted and secure. Once set up correctly, the height of the saddle can be adjusted without tools. Loosen the lever at the top of the frame below the saddle to raise or lower the saddle. Once the saddle is at the required height, secure it by tightening the lever.
  • Page 11: Motor Not Working

    4 – Bulbs, brake blocks, tyres etc – Are regarded as consumables, therefore when replacements are required, these need to be purchased from your local cycle shop or store. PowaCycle, Ultima Networks PLC, Akhter House, Perry Road, Harlow, Essex, CM18 7PN Tel: 01279-821243...

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