Polaris RANGER 150 EFI 2025 Owner's Manual

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2025

For Maintenance and Safety

OWNER'S

MANUAL

RANGER 150 EFI

RANGER 150 EFI MD

Read this manual carefully. It contains important safety information.

Adult supervision is required for children under 16 years of age.

Operation is prohibited for children under 10 years of age.

WARNING

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Summary of Contents for Polaris RANGER 150 EFI 2025

Page 1 2025 For Maintenance and Safety OWNER’S MANUAL RANGER 150 EFI RANGER 150 EFI MD WARNING Read this manual carefully. It contains important safety information. Adult supervision is required for children under 16 years of age. Operation is prohibited for children under 10 years of age.
Page 2 For videos and more information For videos and more information about a safe riding experience with about a safe riding experience with your Polaris vehicle, scan this QR your Polaris vehicle, scan this QR code® with your smartphone code® with your smartphone or visit: www.polaris.com/en-us/safety/...
Page 3 2025 Owner’s Manual RANGER 150 EFI RANGER 150 EFI MD...
Page 4 Shenzhen Minew Technologies Co., Ltd. Cypress® is a registered trademark of Semiconductor Corporation. Unless noted, trademarks are the property of Polaris Industries Inc. Copyright 2024 Polaris Industries Inc. All information contained within this publication is based on the latest product information at the time of publication.
Page 5 WELCOME Thank you for purchasing a POLARIS vehicle, and welcome to our world-wide family of POLARIS enthusiasts. Be sure to visit us online at www.polaris.com for the latest news, new product introductions, upcoming events, career opportunities and more. Here at POLARIS we proudly produce an exciting line of utility and recreational products.
Page 6 WELCOME...
Page 7 Specifications ....129 Polaris Products ....133 Troubleshooting .
Page 9 Polaris vehicle. Prior to driving or riding in the vehicle, please read and make sure they read this owner’s manual. Watch the instructional video with them.
Page 10 You must learn how to keep yourself and those around you safe while you're riding. Your parent or supervising adult and Polaris want you to be safe while you enjoy riding your new vehicle, and that's why it’s very important that you read this owner’s manual and watch the instructional video.
Page 11 INTRODUCTION INTRODUCTION SAFETY SYMBOLS AND SIGNAL WORDS The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual. DANGER DANGER indicates a hazardous situation which, if not avoided, WILL result in death or serious injury.
Page 12 Remove the spare key and store it in a safe place. An ignition key can be duplicated only by ordering a POLARIS key blank (using your key number) and mating it with one of your existing keys. The ignition switch must be replaced if all keys are lost.
Page 13 INTRODUCTION DECLARATION OF CONFORMITY This document is setting out the contents of the EC Declaration of Conformity. The particulars of machinery may differ for specific model.
Page 14 INTRODUCTION RADIO COMPLIANCE STATEMENTS NOTICE Some vehicle models contain radio equipment as follows: USA RADIO COMPLIANCE This vehicle contains the following radio equipment or components that contain radio equipment: COMPONENT COMPONENT ID MANUFACTURER B1 Gauge Bluetooth® CYBLE-222014–01 Cypress® Semiconductor Helmet Aware Beacon Minew®...
Page 15 MAX RF 0.00078 W 0.00116 W TRANSMITTING PWR Hereby, Polaris Industries Inc. declares that the above radio equipment is in compliance with Directive 2014/53/EU. The full text of the EU declaration of conformity is available at the following internet address:...
Page 17 SAFETY SAFETY EQUIPMENT MODIFICATIONS Your POLARIS vehicle is designed to provide safe operation when used as directed. WARNING Modifying this vehicle in any way can change the top speed, stability and handling performance of this vehicle. Modifications that increase speed,...
Page 18 Over-the-ankle boots HELMET Wearing a helmet can prevent a severe head injury. Whenever riding this POLARIS vehicle, always wear a helmet that meets or exceeds established safety standards. Always buckle and pull straps tight to ensure the helmet is secured.
Page 19 EYE PROTECTION Do not depend on eyeglasses or sunglasses for eye protection. Whenever riding this POLARIS vehicle, always wear shatterproof goggles or use a shatterproof helmet face shield. POLARIS recommends wearing approved Personal Protective Equipment (PPE) bearing markings such as VESC 8, V-8, Z87.1, or CE.
Page 20 SAFETY OPERATING WITHOUT INSTRUCTION Operating this vehicle without proper instruction increases the risk of an accident. The operator must understand how to operate the vehicle properly in different situations and on different types of terrain. Take a training course and complete the steps outlined in the New Operator Driving Procedures section.
Page 21 SAFETY USING ALCOHOL OR DRUGS Never consume alcohol or drugs before or while operating this vehicle. Operating this vehicle after consuming alcohol or drugs could adversely affect operator judgment, reaction time, balance and perception. FAILURE TO INSPECT BEFORE OPERATING WARNING Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident.
Page 22 SAFETY SEAT BELTS Riding in this vehicle without wearing the seat belt increases the risk of serious injury in the event of rollover, loss of control, other accident or sudden stop. Seat belts may reduce the severity of injury in these circumstances. All riders must wear seat belts at all times.
Page 23 SAFETY Under ANY of these conditions: Do ALL of these steps: Passenger and/or cargo exceeds half the maximum weight capacity 1. Slow down. Operating in rough terrain 2. Verify tire pressure. Operating over obstacles 3. Use extra caution when operating. Climbing an incline PASSENGERS IN THE CARGO BOX Carrying a passenger in the cargo box could result in a fall from the vehicle or...
Page 24 SAFETY JUMPS AND STUNTS Exhibition driving increases the risk of an accident or rollover. DO NOT do power slides, “donuts”, jumps or other driving stunts. Avoid exhibition driving. OPERATING AT EXCESSIVE SPEEDS Operating this vehicle at excessive speeds increases the operator's risk of losing control. Always operate at a speed that's appropriate for the terrain, the visibility and operating conditions, your skills and experience and...
Page 25 SAFETY TURNING IMPROPERLY Turning improperly could cause loss of traction, loss of control, accident or rollover. Always follow proper procedures for turning as described in this owner's manual. Avoid sharp turns. Never turn while applying heavy throttle. Never make abrupt steering maneuvers.
Page 26 SAFETY STALLING WHILE CLIMBING A HILL Stalling or rolling backwards while climbing a hill could cause a rollover. Maintain a steady speed when climbing a hill. If you lose all forward speed: Apply the brakes gradually until the vehicle is fully stopped.
Page 27 SAFETY SKIDDING OR SLIDING Failure to use extra caution when operating on excessively rough, slippery or loose terrain could cause loss of traction, loss of control, accident or rollover. Do not operate on excessively slippery surfaces. Always slow down and use additional caution when operating on slippery surfaces.
Page 28 SAFETY OPERATING IN COLD WEATHER WARNING Always be adequately prepared when operating in cold weather, especially below-freezing temperatures. Cold weather can affect the engine’s ability to start, which can be dangerous when operating in unfamiliar or remote areas. OPERATING ON FROZEN BODIES OF WATER Severe injury or death can result if the vehicle and/or the operator fall through the ice.
Page 29 SAFETY HOT EXHAUST SYSTEMS WARNING Exhaust system components are very hot during and after use of the vehicle. Hot components can cause burns and fire. Do not touch hot exhaust system components. Always keep combustible materials away from the exhaust system.
Page 30 SAFETY EQUIPMENT MODIFICATIONS Your POLARIS vehicle is designed to provide safe operation when used as directed. Modifications to your vehicle may negatively impact vehicle stability. Failure of critical machine components may result from operation with any modifications, especially those that increase speed or power. This vehicle may become less stable at speeds higher than those for which it is designed.
Page 31 If an informational or graphic label becomes illegible or comes off, contact your POLARIS dealer to purchase a replacement. Replacement safety labels are provided by POLARIS at no charge. The part number is printed on the label. NORTH AMERICA GENERAL WARNING...
Page 32 • on hills steeper than 15˚. • on paved surfaces - pavement may seriously affect handling and control. • with non-Polaris approved accessories - they may seriously affect stability. • at speeds that are too fast for the operators skills, the conditions and/or the terrain.
Page 33 SAFETY BOX BAR WARNING The box bar warning is located on the box bar. WARNING NEVER tow, sit on, or hang from rack, bumper, or cargo bed. NEVER remove bumper. May result in severe injury or death. TIRE PRESSURE WARNING (7189047) WARNING IMPROPER TIRE PRESSURE OR OVERLOADING CAN CAUSE LOSS OF CONTROL RESULTING IN SERIOUS INJURY OR DEATH.
Page 34 SAFETY INTERNATIONAL HOT SURFACE CAUTION The Hot Surface caution label is located on your vehicle. The first is located on the rear bumper. The other is located on the rear hitch bracket. CAUTION HOT SURFACE. DO NOT TOUCH. GENERAL ALERT WARNING •...
Page 35 SAFETY BOX BAR WARNING The box bar warning located on the box bar. WARNING NEVER tow, sit on, or hang from rack, bumper, or cargo bed. NEVER remove bumper. May result in severe injury or death. LOAD/PASSENGER/TIRE PRESSURE ALERT WARNING •...
Page 36 SAFETY • Reduce speed and allow greater distance for braking when carrying cargo. • Overloading or carrying tall, off-center, or unsecured loads will increase your risk of losing control. Loads should be centered and carried as low as possible in box. •...
Page 37 Promptly replace worn or damaged cab nets with new cab nets, available from your authorized POLARIS dealer. The vehicle illustrated below is shown without cab nets only to allow component identification. Always use the cab nets.
Page 38 FEATURES AND CONTROLS SEATS OPERATING WITHOUT PROPERLY INSTALLED PASSENGER SEAT WARNING Never carry a passenger in the passenger seat area without having properly installed the seat, seat belt, and grab handle. Neglecting to install all passenger seat components before carrying a passenger could result in serious injury or death.
Page 39 FEATURES AND CONTROLS SEAT REMOVAL 1. Lift up the seat latch lever located under the right front edge of the seat. 2. While holding the lever upward, slide the seat completely forward. 3. Remove the two fasteners securing the seat slides to the frame. 4.
Page 40 10 ft. lbs. (13.5 Nm) SEAT BELTS This POLARIS vehicle is equipped with three-point lap and diagonal seat belts for the operator and passenger. Always make sure the seat belts are secured for both the operator and passenger before riding. The driver’s seat belt is equipped with a seat belt interlock.
Page 41 Use the strap adjusters to tighten any loose straps. Promptly replace worn or damaged cab nets or latches with new cab nets and latches. Your POLARIS dealer can assist. REAR BOX BAR This vehicle is equipped with a barrier...
Page 42 FEATURES AND CONTROLS FUEL CAP WARNING Never allow a child to refuel or handle gasoline. The fuel tank filler cap is located on the right-hand side of the vehicle near the passenger seat. When refueling, always use either leaded or unleaded gasoline with a minimum pump octane number of 87 R +M/2 octane.
Page 43 • N: Neutral • R: Reverse Maintaining shift linkage adjustment is important to assure proper transmission function. Your POLARIS dealer can assist in resolving any shifting problems. NOTICE Do not attempt to shift the transmission while the vehicle is moving. This could damage the transmission.
Page 44 FEATURES AND CONTROLS PARKING BRAKE WARNING Operating the vehicle while the parking brake is engaged could cause an accident resulting in serious injury or death. It could also result in driveline or engine damage. Always be sure to disengage the parking brake before operating the vehicle.
Page 45 FEATURES AND CONTROLS BRAKE/THROTTLE PEDAL BRAKE PEDAL Depress the brake pedal to slow or stop the vehicle. Apply the brakes while starting the engine. THROTTLE PEDAL Push the throttle pedal down to increase engine speed. Spring pressure returns the pedal to the rest position when released. Always check that the throttle pedal returns normally before starting the engine.
Page 46 FEATURES AND CONTROLS HELMET AWARE The helmet aware beacon and mounting adhesive comes shipped with the owner’s manual. This allows parents to mount to a helmet. The helmet aware beacon should be mounted on a flat surface on the helmet. The display will issue a low battery message if the beacon is below 10% battery level.
Page 47 INSTRUMENT CLUSTER INSTRUMENT CLUSTER OVERVIEW NOTICE Cleaning your vehicle using a high pressure washer may cause instrument cluster damage. Wash the vehicle by hand or with a garden hose, using mild soap. Do not use rubbing alcohol to clean the instrument cluster. Avoid using insect sprays near your vehicle to prevent chemical contact with the screen.
Page 48 The clock displays time in a 12-hour or 24-hour format. Clock See page 57 for more information. A flashing wrench symbol alerts the operator that the preset service interval has been reached. Your Polaris Service Indicator dealer can provide scheduled maintenance. See page 61 for more information.
Page 49 This indicator appears if an EFI-related fault occurs. Do not operate the vehicle if this warning appears. Serious engine Check Engine damage could result. Your authorized Polaris dealer can assist. This lamp flashes for several seconds when the key is turned Helmet / Seat to the ON position.
Page 50 INSTRUMENT CLUSTER DISPLAY AREA 1 Pressing the MODE button will change the information displayed in Area 1 Speed Engine Temperature Ambient Temperature (Optional)
Page 51 INSTRUMENT CLUSTER DISPLAY AREA 2 Toggle the Up/Down buttons to change the information displayed in Area 2...
Page 52 INSTRUMENT CLUSTER FEATURE DESCRIPTION Odometer Service Hours Trip 1...
Page 53 INSTRUMENT CLUSTER FEATURE DESCRIPTION Trip 2 Trip Timer Engine Temperature...
Page 54 INSTRUMENT CLUSTER FEATURE DESCRIPTION Voltage Geofence Status...
Page 55 INSTRUMENT CLUSTER FEATURE DESCRIPTION Engine Hours Speed Helmet Aware Status...
Page 56 INSTRUMENT CLUSTER OPTIONS MENU Press and hold the MODE button to enter the Options Menu. OPTIONS MENU NOTES Diagnostic Codes Only displays if fault codes are present or stored Youth Menu Set passcode, maximum speed, GeoFence, and helmet aware settings. Units - Distance Select MPH or KPH Units - Temp...
Page 57 INSTRUMENT CLUSTER UNIT SELECTION DISTANCE 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Units-Distance” from the Options Menu by pressing the MODE button.
Page 58 INSTRUMENT CLUSTER UNIT SELECTION TEMPERATURE 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Units - Temp” from the Options Menu by pressing the MODE button. Reference the image shown above: Press the MODE button.
Page 59 INSTRUMENT CLUSTER CLOCK 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item.
Page 60 INSTRUMENT CLUSTER 2. Select “Clock” from the Options Menu by pressing the MODE button. Reference the image shown above: Press the MODE button. Toggle the Up/Down Buttons to change the units (12H or 24H) With the correct unit displayed, Press the MODE button which will set the unit.
Page 61 INSTRUMENT CLUSTER BACK LIGHT COLOR 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Backlight Color” from the Options Menu by pressing the MODE button.
Page 62 INSTRUMENT CLUSTER BACK LIGHT LEVEL 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Backlight Level” from the Options Menu by pressing the MODE button.
Page 63 INSTRUMENT CLUSTER SERVICE HOURS 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Service Hours” from the Options Menu by pressing the MODE button. Reference the image shown above: Press the MODE button.
Page 64 INSTRUMENT CLUSTER DIAGNOSTIC CODE NOTICE Diagnostic Code Screen will show available MIL that has come on during that ignition cycle. 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item.
Page 65 INSTRUMENT CLUSTER YOUTH MENU 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Youth Menu” from the Options Menu by pressing the MODE button. Reference the image shown above: Press the MODE button.
Page 66 INSTRUMENT CLUSTER YOUTH MENU NOTES Maximum Speed Set maximum Speed GeoFence Enable/Disable GeoFence Inside GeoFence Speed Set inside Geofence maximum vehicle speed Outside GeoFence Speed Set outside GeoFence maximum vehicle speed Require PIN to start Enable/Disable PIN to start vehicle Start PIN delay Enable/Disable PIN delay Change PIN...
Page 67 3. Enter PIN. NOTICE If PIN is lost or displaced please contact your Polaris dealer for assistance. 4. To exit the Youth Menu the user can select Exit Menu function from Youth Menu, can hold MODE button and exit out of Youth Menu, or not press any button for 10 seconds, which will exit out of the Options Menu.
Page 68 INSTRUMENT CLUSTER MAX SPEED 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Youth Menu” by pressing the MODE Button. 3.
Page 69 NOTICE To use the geofence features, first download the Polaris Ride Command™ app and sign up. Turning the geofence on and off and changing the speeds can be done through the vehicle display once a geofence boundary has been created through the Ride Command app.
Page 70 INSTRUMENT CLUSTER INSIDE GEOFENCE SPEED 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Youth Menu” by pressing the MODE button. 3.
Page 71 INSTRUMENT CLUSTER OUTSIDE GEOFENCE SPEED 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Youth Menu” by pressing the MODE button. 3.
Page 72 INSTRUMENT CLUSTER REQUIRE PIN TO START 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Youth Menu” by pressing the MODE button. 3.
Page 73 INSTRUMENT CLUSTER START PIN DELAY 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Youth Menu” by pressing the MODE button. 3.
Page 74 NOTICE To use all of the helmet aware features first download the Polaris Ride Command app and sign up. Turning the helmet aware feature on and off can be done through the vehicle display but the helmet not detected behavior must be selected through the Ride Command app.
Page 75 INSTRUMENT CLUSTER CHANGE PIN 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Youth Menu” by pressing the MODE button. 3.
Page 77 Familiarize yourself with all laws and regulations concerning the operation of this vehicle in your area. Respect the environment in which you ride your vehicle. Find out where the designated riding areas are by contacting your POLARIS dealer, a local riding club, or local officials.
Page 78 OPERATION Help keep our trails open for recreational vehicle use. As an off-road enthusiast, you represent the sport and can set a good example (or a poor example) for others to follow. Tread Lightly . Operate with respect for the terrain, avoid littering, and always stay on the designated trails.
Page 79 OPERATION ITEM REMARKS PAGE Cab Doors (If equipped) Check doors and latches for wear or damage. Grass and Leaves Remove grass, leaves, foreign matter, and other flammable material or debris, especially near the exhaust system...
Page 80 OPERATION STARTING THE ENGINE 1. Position the vehicle on a level surface outdoors or in a well ventilated area. 2. Sit in the driver's seat and fasten the seat belt. Secure the cab nets. 3. Place the transmission in NEUTRAL and apply the PARKING BRAKE. 4.
Page 81 OPERATION BRAKING 1. Release the throttle pedal completely. NOTICE When the throttle pedal is released completely and engine speed slows to near idle, the vehicle has no engine braking. 2. Press on the brake pedal evenly and firmly. Practice starting and stopping (using the brakes) until you're familiar with the controls.
Page 82 OPERATION HAULING CARGO WARNING Overloading the vehicle or carrying or towing cargo improperly can alter vehicle handling and may cause loss of control or brake instability. Always follow these precautions when hauling cargo: • Never exceed the stated load capacity for this vehicle. •...
Page 83 OPERATION DRIVING PROCEDURES NEW OPERATOR DRIVING PROCEDURES 1. Read and understand the owner's manual and all warning and instruction labels before operating this vehicle. 2. Visit the Recreational Off-Highway Vehicle Association® web site and take the free on-line training course. Visit www.rohva.org or call 866-267-2751. Hands-on training is also available through ROHVA®.
Page 84 OPERATION DRIVING WITH A PASSENGER 1. Perform the pre-ride inspection. 2. Make sure all passengers are at least 10 years of age and tall enough to comfortably and safely sit in the passenger seat with the seat belt secured, put both feet on the floor and grasp the hand hold. 3.
Page 85 OPERATION DRIVING ON SLIPPERY SURFACES WARNING Skidding or sliding can cause loss of control or rollover (if tires regain traction unexpectedly). When operating on slippery surfaces such as ice or loose gravel, reduce speed and use extra caution to reduce the chance of skidding or sliding out of control.
Page 86 OPERATION DRIVING UPHILL Whenever traveling uphill, follow these precautions: 1. Avoid excessively steep hills. 2. Always travel straight uphill. 3. Keep both feet on the floor. 4. Always check the terrain carefully before ascending any hill. Never climb hills with excessively slippery or loose surfaces. 5.
Page 87 Give special attention to engine oil, transmission oil, and all grease fittings.If your vehicle becomes immersed or is operated in water that exceeds the floor level, service is required before starting the engine. Your Polaris dealer can provide this service. If it’s impossible to bring the vehicle in before starting the engine, perform the services outlined on page 115, and take the vehicle in for service at the first opportunity.
Page 89 EMISSION CONTROL SYSTEMS EMISSION CONTROL SYSTEMS NOISE EMISSION CONTROL SYSTEM Do not modify the engine, intake or exhaust components, as doing so may affect compliance with U.S.A. EPA noise control requirements (40 CFR 205) and local noise level requirements. OPERATION ON PUBLIC LANDS IN THE U.S.A. Your vehicle has a spark arrester that was tested and qualified to be in accordance with the USFS standard 5100-1D.
Page 90 EMISSION CONTROL SYSTEMS EUROPEAN VIBRATION AND NOISE The driver-perceived noise and hand/arm and whole body vibration levels of this machinery is measured per EN 15997. NOISE LEVELS A - Weighted Sound Pressure at 76 dB(A) Rider's Ear C - Weighted Sound Pressure Level 101 dB(A) A - Weighted Sound Power Level VIBRATION LEVELS...
Page 91 PERIODIC MAINTENANCE Any qualified repair shop or person may maintain, replace or repair the emission control devices or systems on your vehicle. An authorized POLARIS dealer can perform any service that may be necessary for your vehicle. POLARIS also recommends POLARIS parts for emissions-related service, however equivalent parts can be used.
Page 92 MAINTENANCE 5 HOUR / BREAK-IN SERVICE ITEM REMARKS Engine Oil Change Perform a break-in oil change at one month ▶ (Break-in) Drive Chain (Break-in) Adjust and lubricate ▶ Brake pad wear (Break-in) Inspect periodically ■ 10 HOUR / 100 MILE (160 KM) SERVICE ITEM REMARKS Valve lash adjustment: Every 50 hours after first...
Page 93 MAINTENANCE ■ Have an authorized POLARIS dealer or other qualified person perform these services. 75 HOUR / 750 MILE (1200 KM) SERVICE ITEM REMARKS Inspect; cycle key to pressurize fuel pump; check Fuel System lines and fittings for leaks and abrasion Battery Check terminals;...
Page 94 Battery Check terminals; clean; test Engine Oil Change ▶ ▶ Perform these procedures more often for vehicles subjected to severe use. ■ Have an authorized POLARIS dealer or other qualified person perform these services.
Page 95 MAINTENANCE 150 HOUR / 1500 MILE (2400 KM) SERVICE ITEM REMARKS Inspect; cycle key to pressurize fuel pump; check Fuel System ▶ lines and fittings for leaks and abrasion Battery Check terminals; clean; test Engine Oil Change ▶ Valve lash adjustment ■...
Page 96 Change every two years ■ Brake fluid ▶ Perform these procedures more often for vehicles subjected to severe use. ■ Have an authorized POLARIS dealer or other qualified person perform these services. 225 HOUR / 2250 MILE (3600 KM) SERVICE ITEM REMARKS Inspect;...
Page 97 Battery Check terminals; clean; test Engine Oil Change ▶ ▶ Perform these procedures more often for vehicles subjected to severe use. ■ Have an authorized POLARIS dealer or other qualified person perform these services.
Page 98 MAINTENANCE 300 HOUR / 3000 MILE (4800 KM) SERVICE ITEM REMARKS Battery Check terminals; clean; test Change transmission fluid; or change before storage ▶ Transmission Oil Engine Oil Change ▶ Valve lash adjustment ■ Valve Clearance Lubricate all fittings, pivots, cables, etc. ▶...
Page 99 Throttle Body Intake Duct Inspect duct for proper sealing/air leaks ▶ Perform these procedures more often for vehicles subjected to severe use. ■ Have an authorized POLARIS dealer or other qualified person perform these services. 375 HOUR / 3750 MILE (6000 KM) SERVICE...
Page 100 ■ Brake fluid ▶ Perform these procedures more often for vehicles subjected to severe use. ■ Have an authorized POLARIS dealer or other qualified person perform these services. LUBRICATION RECOMMENDATIONS Check and lubricate all components at the intervals outlined in the Periodic Maintenance Chart beginning on page 89, or more often under severe use, such as wet or dusty conditions.
Page 101 Maintenance Chart beginning on page 89. POLARIS recommends the use of POLARIS PS-4 5W-50 4-Cycle Oil for this vehicle. Oil may need to be changed more frequently if POLARIS oil is not used. Do not use automotive oil. See page 133 for the part numbers of POLARIS products.
Page 102 MAINTENANCE OIL CHANGE 1. Position the vehicle on a level surface. Set the parking brake. 2. Stop the engine. WARNING Hot oil can cause burns to skin. Do not allow hot oil to contact skin. 3. Clean the area around the pre-filter plug. 4.
Page 103 Follow Fluid Change Procedure to verify transmission is filled with fluid. Always change the fluid at the intervals outlined in the Periodic Maintenance Interval Chart. Polaris recommends the use of AGL Gearcase Lubricant and Transmission Fluid for this vehicle. The fill plug is located on the side of the transmission gearcase.
Page 104 14 ft-lbs (19 N·m) 6. Add the recommended amount of lubricant through the fill plug hole fill-to-spill. FLUID CAPACITY Recommended Transmission Lubricant: Polaris AGL Capacity: 25 oz (750 mL) 7. Reinstall the fill plug and washer. Torque to specification. TORQUE Transmission Fill Plug: 14 ft-lbs (19 N·m)
Page 105 DRIVE CHAIN LUBRICATION AND ADJUSTMENT Lubricate the drive chain with Polaris chain spray lube or an approved chain lube at the interval specified in the Periodic Maintenance Chart. Lubricate more often under severe use, such as in dirty or wet conditions.
Page 106 MAINTENANCE PARKING BRAKE PARKING BRAKE CABLE FREEPLAY ADJUSTMENT 1. Inspect and perform any needed service on the brake pads before adjusting parking brake cable freeplay. 2. Make sure the parking brake is NOT set (the lever should be in the DOWN position).
Page 107 MAINTENANCE SPARK PLUG SPARK PLUG GAP/TORQUE Electrode Gap New Plug Torque Used Plug Torque 9-11 ft. lbs. 17-20 ft. lbs. 0.6-0.7 mm (12-15 Nm) (23-27 Nm) NOTICE Spark plug condition is indicative of engine operation. The spark plug firing end condition should be read after the engine is warmed up and the vehicle is driven at higher speeds.
Page 108 POLARIS dealer, or other qualified person, for service and repair assistance. • This CVT system is intended for use on POLARIS products only. Do not install it in any other product. • Always make sure the CVT housing is securely in place during operation.
Page 109 MAINTENANCE 3. Allow the engine RPM to return to idle, then shift the transmission into gear. 4. Test the CVT system for belt slippage. If the belt slips, repeat the process or remove the outer clutch cover to inspect the CVT system. NOTE If the vehicle has ingested a large amount of water into the CVT system and has not been operated for a period of time, be sure to check the CVT system...
Page 110 MAINTENANCE 6. Place the air filter into the air box and reinstall the air box cover. NOTE Make sure the tabs are properly positioned into the hinge. Ensure the O-ring is installed inside the lid properly. 7. Engage the cover latches. SPARK ARRESTOR WARNING Failure to heed the following warnings while servicing the spark arrestor could...
Page 111 MAINTENANCE FUSE REPLACEMENT If the engine stops or will not start, or if you experience other electrical failures, a fuse may need replacement. Locate and correct any short circuits that may have caused the blown fuse, then replace the fuse. Spare fuses are provided in the tool kit.
Page 112 MAINTENANCE BRAKES The front and rear brakes are hydraulic disc type brakes activated by the brake pedal. Always check brake pedal travel and the brake fluid reservoir level before each use of the vehicle. When applied, the brake pedal should feel firm. Any sponginess would indicate a possible fluid leak or low brake fluid level, which must be corrected before riding.
Page 113 Tighten any loose fittings and replace any worn or damaged parts. BRAKE FLUID Inspect the level of the brake fluid before each operation. If the fluid level is low add DOT 4 brake fluid only. See page 133 for the part numbers of POLARIS products. WARNING After opening a bottle of brake fluid, always discard any unused portion.
Page 114 3. There should be 0.8"-1.0" (20-25 mm) of freeplay. 4. If there is excessive freeplay or strange noises, or the steering feels rough or "catchy," have the steering system inspected by an authorized POLARIS dealer or other qualified service facility before operating the vehicle.
Page 115 Uneven adjustment may cause poor handling of the vehicle, which could result in an accident. Always adjust both the left and right spring preloads equally or have your POLARIS dealer perform the adjustments. The front and rear shock absorber springs are adjustable to increase or decrease spring tension.
Page 116 MAINTENANCE 4. Rotate the tires 180° by moving the vehicle forward. Position chalk marks facing rearward, even with the hub/axle center line. 5. Again measure the distance between the marks and record. Call this measurement “3”. Subtract measurement “3” from measurement “2”. The difference between measurements “2”...
Page 117 8. Take the vehicle in for service as soon as possible, whether you succeed in starting it or not. Your POLARIS dealer can provide the required service. 9. If water has been ingested into the transmission follow the procedure in the...
Page 118 MAINTENANCE TIRES WARNING Operating your ATV with worn tires, improperly inflated tires, non-standard tires or improperly installed tires will affect vehicle handling and could cause an accident resulting in serious injury or death. Tires age, even if they have not been used or have only been used occasionally.
Page 119 MAINTENANCE WHEEL INSTALLATION WARNING Improperly installed wheels can adversely affect tire wear and vehicle handling, which can result in serious injury or death. Always ensure that all nuts are torqued to specification. Do not service axle nuts that have a cotter pin installed.
Page 120 MAINTENANCE 6. If hub nut was removed, install a new cotter pin after the hub nut has been tightened. If the holes do not line up, turn the hub nut until the cotter pin can be installed. LIGHTS DAYTIME RUNNING LIGHT REPLACEMENT To remove the headlight, do the following: 1.
Page 121 MAINTENANCE BATTERY WARNING Battery electrolyte is poisonous. It contains sulfuric acid. Serious burns can result from contact with skin, eyes or clothing. Antidote: External: Flush with water. Internal: Drink large quantities of water or milk. Follow with milk of magnesia, beaten egg, or vegetable oil.
Page 122 MAINTENANCE BATTERY INSTALLATION Using a new battery that has not been fully charged can damage the battery and result in a shorter life. It can also hinder vehicle performance. Follow the steps in the Battery Charging section before installing the battery. 1.
Page 123 * Using AGM specific charger at standard amps specified on top of battery CLEANING AND STORAGE WASHING THE VEHICLE Keeping your POLARIS vehicle clean will not only improve its appearance but it can also extend the life of various components. NOTICE High water pressure may damage components.
Page 124 Certain products, including insect repellents and chemicals, will damage plastic surfaces. Do not allow these types of products to contact the vehicle. The best and safest way to clean your POLARIS vehicle is with a garden hose and a pail of mild soap and water.
Page 125 MAINTENANCE POLISHING THE VEHICLE POLARIS recommends the use of common household aerosol furniture polish for polishing the finish on your POLARIS vehicle. Follow the instructions on the container. POLISHING TIPS • Avoid the use of automotive products, some of which can scratch the finish of your vehicle.
Page 126 STABILIZE THE FUEL 1. Fill the fuel tank. 2. Add POLARIS Carbon Clean Fuel Treatment or POLARIS Fuel Stabilizer or equivalent fuel treatments or stabilizers. Follow the instructions on the container for the recommended amount. Carbon Clean removes water from fuel systems, stabilizes fuel and removes carbon deposits from pistons, rings, valves and exhaust systems.
Page 127 6. Reinstall the spark plug caps. 7. If POLARIS fuel system additive is not used, fuel tank, fuel lines, and injectors should be completely drained of gasoline. STORAGE AREA / COVERS Be sure the storage area is well ventilated.
Page 128 MAINTENANCE REMOVAL FROM STORAGE WARNING Engine exhaust contains poisonous carbon monoxide and can cause loss of consciousness or death. Never run an engine in an enclosed area. 1. Check the battery electrolyte level and charge the battery if necessary. Install it in the vehicle.
Page 129 MAINTENANCE TRANSPORTING THE VEHICLE Follow these procedures when transporting the vehicle. 1. Apply the brakes. 2. Place the transmission in PARK. Stop the engine. 3. Slowly release the brake pedal and make sure the transmission is in PARK before exiting the vehicle. 4.
Page 130 MAINTENANCE TIE-DOWN LOCATIONS Rear tie-down points Front tie-down points...
Page 131 SPECIFICATIONS SPECIFICATIONS RANGER 150 EFI VEHICLE DIMENSIONS Length 85 in (215.9 cm) 48 in (121.9 cm) Width Height 58 in (147.3 cm) 65 in (165 cm) Wheel Base 8 in (20.2 cm) Ground Clearance Minimum Turning Radius 90 in (228.6 cm) Gross Vehicle Weight 1048 lb (475 kg) Dry Weight...
Page 132 SPECIFICATIONS ENGINE Engine Oil Requirement / 35.5 oz (1050 mL) Capacity Exhaust System Single Headpipe / Single Silencer FUEL SYSTEM Throttle Body / Size Bosch® / 32 mm Fuel Delivery Electronic Fuel Pump (in tank) 4 bar / 58 psi (400 kPa) Fuel Pressure Fuel Capacity 2.5 gal (9.5 L)
Page 133 P3018 / 22 x 10-10 5 psi (34.4 kPa) Front Tire Air Pressure 5 psi (34.4 kPa) Rear Front Wheel Hydraulic Disc Brakes Rear Axle Hydraulic Disc Brake Fluid Polaris DOT 4 Brake Fluid CLUTCH SETTINGS SHIFT DRIVE DRIVEN ALTITUDE WEIGHT SPRING SPRING 0-3000 Meters No changes for high altitude.
Page 135 POLARIS PRODUCTS POLARIS PRODUCTS ENGINE LUBRICANT PART NUMBER DESCRIPTION 2870791 Fogging Oil (12 oz. Aerosol) 2876244 PS-4 Synthetic 5W-50 4-Cycle Oil (qt./.95 2876245 PS-4 Synthetic 5W-50 4-Cycle Oil (gal./3.8 l) GEARCASE / TRANSMISSION LUBRICANTS PART NUMBER DESCRIPTION 2878068 AGL Full Synthetic Gearcase Lubricant &...
Page 137 Inspect clutch seals for damage if repeated leaking system occurs. Clutch malfunction See your POLARIS dealer or other qualified person. Poor engine performance Check for fouled plug or foreign material in gas tank or fuel lines. Your POLARIS dealer can assist.
Page 138 TROUBLESHOOTING POSSIBLE CAUSE SOLUTION Water or fuel in crankcase See your POLARIS dealer or other qualified person Clogged Fuel Filter See your POLARIS dealer or other qualified person Low battery voltage Recharge the battery to 12.8 VDC. Mechanical failure See your POLARIS dealer or other qualified person...
Page 139 Incorrect fuel Replace with recommended fuel Clogged air filter Inspect and clean or replace Reverse speed limiter See your POLARIS dealer or other qualified person malfunction Electronic throttle control See your POLARIS dealer or other qualified person malfunction Other mechanical failure...
Page 140 Replace with new fuel Fouled or defective spark plug Inspect, clean and/or replace spark plugs Worn or defective spark plug See your POLARIS dealer or other qualified person wires Incorrect spark plug gap or Set gap to specs or replace plug...
Page 141 TROUBLESHOOTING DIAGNOSTIC TROUBLE CODES COMPONENT P-CODE CONDITION DISPLAYED ON DISPLAYED ON INSTRUMENT DIGITAL WRENCH CLUSTER DIAGNOSTIC SOFTWARE P1228 Voltage Above Normal, Or Shorted To High Source Accelerator Position 2 P1227 Voltage Below Normal, Or Shorted To Low Source P0123 Voltage Above Normal, Or Shorted To High Source Throttle Position Sensor...
Page 142 TROUBLESHOOTING COMPONENT P-CODE CONDITION DISPLAYED ON DISPLAYED ON INSTRUMENT DIGITAL WRENCH CLUSTER DIAGNOSTIC SOFTWARE P0112 Voltage Below Normal, Or Shorted To Low Source P2229 Voltage Above Normal, Or Shorted To High Source Barometric Pressure Sensor P2228 Voltage Below Normal, Or Shorted To Low Source P1217 Data Valid But Above Normal...
Page 143 TROUBLESHOOTING COMPONENT P-CODE CONDITION DISPLAYED ON DISPLAYED ON INSTRUMENT DIGITAL WRENCH CLUSTER DIAGNOSTIC SOFTWARE P0914 Data Erratic, Intermittent Or Incorrect Gear Sensor P0916 Voltage Below Normal, Or Shorted Signal To Low Source P1914 Abnormal Update Rate P153D Condition Exists Cruise Control Panel Switches P0335 Data Erratic, Intermittent Or Incorrect...
Page 144 TROUBLESHOOTING COMPONENT P-CODE CONDITION DISPLAYED ON DISPLAYED ON INSTRUMENT DIGITAL WRENCH CLUSTER DIAGNOSTIC SOFTWARE P1691 Current Below Normal Or Open Circuit P0647 Voltage Above Normal, Or Shorted To High Source AC Compressor P0646 Voltage Below Normal, Or Shorted Clutch Relay To Low Source P0645 Current Below Normal Or Open...
Page 145 TROUBLESHOOTING COMPONENT P-CODE CONDITION DISPLAYED ON DISPLAYED ON INSTRUMENT DIGITAL WRENCH CLUSTER DIAGNOSTIC SOFTWARE 1347 P0232 Voltage Above Normal, Or Shorted To High Source 1347 Fuel Pump P0231 Voltage Below Normal, Or Shorted Driver Circuit To Low Source 1347 P0230 Current Below Normal Or Open Circuit 1557...
Page 146 TROUBLESHOOTING COMPONENT P-CODE CONDITION DISPLAYED ON DISPLAYED ON INSTRUMENT DIGITAL WRENCH CLUSTER DIAGNOSTIC SOFTWARE 3597 P16A1 Voltage Below Normal, Or Shorted To Low Source 3598 P16A9 Voltage Above Normal, Or Shorted To High Source ECU Output Supply Voltage 3598 P16A8 Voltage Below Normal, Or Shorted To Low Source 3599...
Page 147 TROUBLESHOOTING COMPONENT P-CODE CONDITION DISPLAYED ON DISPLAYED ON INSTRUMENT DIGITAL WRENCH CLUSTER DIAGNOSTIC SOFTWARE 520200 P1502 Voltage Below Normal, Or Shorted To Low Source 520200 P1504 Special Instructions 520202 Voltage Above Normal, Or Shorted To High Source Canister Purge 520202 P0445 Voltage Below Normal, Or Shorted Valve...
Page 148 TROUBLESHOOTING COMPONENT P-CODE CONDITION DISPLAYED ON DISPLAYED ON INSTRUMENT DIGITAL WRENCH CLUSTER DIAGNOSTIC SOFTWARE 520207 P1834 Voltage Below Normal, Or Shorted To Low Source 520207 P1836 Current Below Normal Or Open Circuit 520208 P1614 Voltage Above Normal, Or Shorted To High Source 520208 P1613 Voltage Below Normal, Or Shorted...
Page 149 TROUBLESHOOTING COMPONENT P-CODE CONDITION DISPLAYED ON DISPLAYED ON INSTRUMENT DIGITAL WRENCH CLUSTER DIAGNOSTIC SOFTWARE 520268 P1515 Current Below Normal Or Open Circuit 520269 P1529 Voltage Above Normal, Or Shorted To High Source Idle Air Control 520269 P1528 Voltage Below Normal, Or Shorted M17 Stepper To Low Source Pin 4...
Page 150 TROUBLESHOOTING COMPONENT P-CODE CONDITION DISPLAYED ON DISPLAYED ON INSTRUMENT DIGITAL WRENCH CLUSTER DIAGNOSTIC SOFTWARE 520279 P151D Condition Exists Throttle Body Control - Adaption Aborted 520280 P151E Condition Exists Throttle Body Control - Limp Home Position Check Failed 520281 P152A Condition Exists Throttle Body Control - Mechanical...
Page 151 TROUBLESHOOTING COMPONENT P-CODE CONDITION DISPLAYED ON DISPLAYED ON INSTRUMENT DIGITAL WRENCH CLUSTER DIAGNOSTIC SOFTWARE 520305 P1530 Condition Exists Throttle Body Control - Requested Throttle Angle Not Plausible 520306 P1531 Condition Exists ECU ADC Fault - No Load 520307 P1532 Condition Exists ECU ADC Fault - Voltage 520308...
Page 152 TROUBLESHOOTING COMPONENT P-CODE CONDITION DISPLAYED ON DISPLAYED ON INSTRUMENT DIGITAL WRENCH CLUSTER DIAGNOSTIC SOFTWARE 520333 P1139 Bad Intelligent Device Or Component 520336 P1545 Condition Exists ECU Monitoring (Pedal Map Mismatch) 520338 P2279 Condition Exists Gross Air Leak 520341 P0243 Voltage Above Normal, Or Shorted To High Source Wastegate 520341...
Page 153 TROUBLESHOOTING COMPONENT P-CODE CONDITION DISPLAYED ON DISPLAYED ON INSTRUMENT DIGITAL WRENCH CLUSTER DIAGNOSTIC SOFTWARE 520467 P071A Condition Exists Momentary Driveline Left Press 520468 P071D Condition Exists Momentary Driveline Right Press 520496 P107D Voltage Above Normal, Or Shorted To High Source Intercooler 520496 P107C...
Page 154 TROUBLESHOOTING COMPONENT P-CODE CONDITION DISPLAYED ON DISPLAYED ON INSTRUMENT DIGITAL WRENCH CLUSTER DIAGNOSTIC SOFTWARE 524080 U1405 Condition Exists Cruise Control Input Message Counter 524081 U1407 Condition Exists Foot On Cruise Control Input Message Counter 524082 U1406 Condition Exists Foot On Cruise Control Input Checksum 524145...
Page 155 REGISTRATION At the time of sale, the Warranty Registration Form must be completed by your dealer and submitted to POLARIS within ten days of purchase. Upon receipt of this registration, POLARIS will record the registration for warranty. No verification of registration will be sent to the purchaser as the copy of the Warranty Registration Form will be your proof of warranty coverage.
Page 156 WARRANTY COVERAGE AND EXCLUSIONS LIMITATIONS OF WARRANTIES AND REMEDIES This POLARIS limited warranty excludes any failures that are not caused by a defect in material or workmanship. THIS WARRANTY DOES NOT COVER CLAIMS OF DEFECTIVE DESIGN. This warranty also does not cover acts of God, accidental damage, normal wear and tear, abuse or improper handling.
Page 157 TO YOU IF INCONSISTENT WITH CONTROLLING STATE LAW. HOW TO OBTAIN WARRANTY SERVICE If your vehicle requires warranty service, you must take it to a POLARIS Servicing Dealer. When requesting warranty service you must present your copy of the Warranty Registration Form to the dealer. (THE COST OF TRANSPORTATION TO AND FROM THE DEALER IS YOUR RESPONSIBILITY.) POLARIS suggests that you use your original selling dealer;...
Page 158 IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER'S AUTHORIZED LOCATION. This policy does not apply to products that have received authorization for export from POLARIS. Dealers may not give authorization for export. You should consult an authorized dealer to determine this product's warranty or service coverage if you have any questions.
Page 159 U.S.A. EPA EMISSIONS LIMITED WARRANTY This emissions limited warranty is in addition to the POLARIS standard limited warranty for your vehicle. POLARIS Industries Inc. warrants that at the time it is first purchased, this emissions-certified vehicle is designed, built and equipped so it conforms with applicable U.S.
Page 160 The exclusive remedy for breach of this limited warranty shall be, at the exclusive option of POLARIS, repair or replacement of any defective materials, components or products. THE...
Page 161 WARRANTY Owners are responsible for performing the scheduled maintenance identified in the owner's manual. POLARIS may deny warranty claims for failures that have been caused by the owner's or operator's improper maintenance or use, by accidents for which POLARIS has no responsibility, or by acts of God.
Page 162 California regulations and may void this limited emissions warranty offered by the manufacturer. POLARIS Inc. warrants that at the time it is first purchased, this vehicle is: 1. Designed, built, and equipped so as to conform, at the time of sale, with all applicable California evaporative emissions regulations.
Page 163 POLARIS recommends that you retain all receipts covering maintenance on your OHRV-EVAP, but POLARIS cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of a scheduled maintenance.
Page 164 Owner’s Manual must be warranted for the warranty period. If any such part fails during the warranty period, it must be repaired or replaced by POLARIS according to subdivision (4) below. Any such part repaired or replaced under warranty must be fully warranted.
Page 165 OHRV. Such use, in and of itself, will not be grounds for disallowing a warranty claim made under the provisions of this Article. POLARIS is not liable under the provisions of this Article to warrant failures of warranted parts caused by the use of an add-on or modified part(s) unless such part(s) are also warranted.
Page 166 OHRV evaporative family was certified with; or, if unavailable, alternative parts may be installed if POLARIS can provide test data to verify the evaporative control system meets, at least, the OHRV EFEL.
Page 167 MAINTENANCE LOG MAINTENANCE LOG MAINTENANCE LOG Use the following chart to record periodic maintenance. DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / OR HOURS COMMENTS...
Page 169 Drive Chain Adjustment......103 Air Filter......... 107 Lubrication ......103 Air Filter / Air Box..... 124 Driver’s Seat Adjustment..... 36 Driving Downhill ......84 Driving in Reverse ..... 85 Driving on a Sidehill ....84 Driving on Slippery Surfaces ..83 Battery ........119 Driving Through Water....
Page 170 Unit Selection Temperature..56 Youth Menu ......63 Gear Selector ......41 Gearcase / Transmission Lubricants ......133 General Alert ......32 General Warning ....... 29 Know Your Riding Area ....75 Gloves ........17 Grease / Specialized Lubricants ......133 Load/Passenger/Tire Pressure Alert ........
Page 171 Seat Belt Inspection ....39 Periodic Maintenance Chart ..89 Seat Belts ......20, 38 Physical Control of the Vehicle ..22 Shock Spring Adjustment ...113 Polaris Products Signal Words ......9 Additives ......133 Skidding or Sliding ..... 25 Miscellaneous...... 133 Spark Arrestor ......
Page 172 Vehicle Identification Numbers ..10 Vehicle Immersion ....115 Warning Symbols ......9 Warranty Limited Warranty ....153 Spark Arrestor ..... 153 Washing the Vehicle....121 Welcome Page ......3 Wheel Installation .....117 Wheel Removal......116 Wheel Toe Adjustment ....113 with a Load on the Vehicle ... 20 Youth Menu ......
Page 174 15 . • on paved surfaces - pavement may seriously affect handling and control. • with non-Polaris approved accessories - they may seriously affect stability. • at speeds that are too fast for the operator’ s skills, the conditions and/or the terrain.

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