Gulf Coast Spas DX 5000 Owner's Manual
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Gulf Coast Spas DX 5000 Owner's Manual

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OWNER'S MANUAL
DX 5000 | LX 4000 | EX 3000 | IX 40
5701 E. Hillsborough Ave.
Suite 2450
Tampa, FL 33610-5428
(727) 471-1060
www.GulfCoastSpas.com
Part Number 827359

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  • Page 1 OWNER’S MANUAL DX 5000 | LX 4000 | EX 3000 | IX 40 5701 E. Hillsborough Ave. Suite 2450 Tampa, FL 33610-5428 (727) 471-1060 www.GulfCoastSpas.com Part Number 827359...
  • Page 2 Owner’s Information Dealer: Date Purchased: __________________________ Company: __________________________ Address: __________________________ Telephone: __________________________ Installer: Date Installed: __________________________ Company: __________________________ Address: __________________________ Telephone: __________________________ Spa: Date Delivered: __________________________ Model: __________________________ Color: __________________________ Serial Number: __________________________ Your unique spa serial number is located on a data plate outside the cabinet at ground level directly below the topside control panel.

  • Page 3: Table Of Contents

    Gulf Coast for more details. Copyright © 2007, Gulf Coast Spas, Inc. All rights reserved. No portion of this manual may be reproduced in any manner without express written permission of Gulf Coast Spas, Inc.

  • Page 4: Introduction

    This manual and its contents are subject to change without notice. Although Gulf Coast Spas has prepared this manual as accurate and precise as possible, we will not be liable for loss, injury or damages caused by improper installation or use of spa (improper or otherwise).

  • Page 5: Important Safety Information

    I m p o r t a n t S a f e t y I n f o r m a t i o n Read and Follow All Instructions Avoid Risks To Children: DANGER: RISK OF CHILD DROWNING: Extreme care must be exercised, to prevent unauthorized access by children.
  • Page 6 DO NOT use a wall switch, ground fault circuit interrupter, • circuit breaker, fuse, or plugging and unplugging the spa as a means of turning your spa on or off for normal everyday use. DO NOT bring any electrical appliances into or near the spa, •...
  • Page 7 Hyperthermia occurs when the internal temperature of the body reaches a level several degrees above the normal body temperature of 98.6ºF (37ºC). The symptoms of hyperthermia include drowsiness, lethargy, and an increase in the internal temperature of the body. The effects of hyperthermia include: Unawareness of Physical inability to •...
  • Page 8 Basic Safety Guidelines Your Gulf Coast spa is meant to be enjoyable, healthful and relaxing. Below are some basic safety guidelines to follow every time you use your spa. 1) Always check the temperature of your spa before entering. High water temperatures can be hazardous to your health. 2) Persons suffering from heart disease, diabetes, high or low blood pressure and pregnant women should consult a doctor before using your spa.

  • Page 9: Installation

    I n s t a l l a t i o n Proper planning is an important consideration when installing your new spa. Site selection is a critical step and should be given some serious thought. Planning ahead, before the delivery of your spa, makes the installation process easier.

  • Page 10: Electrical Specifications

    All spas must be protected with an over current protective device with built-in GFCI in the service panel. Rating GFCI Model Volts Freq. Amps Amps Wire size Controller DX 5000 240/120 60 6-3 plus ground VS500Z DX 5000 1x32 IEE wire 220-240 50 3 or 5 Wires 4mm² GS500Z (Europe)
  • Page 11 Caution: Connect only to a circuit protected by a residual current device (RCD). Test the RCD before each use of the spa. Attention: Connecter uniquement a un circuit protege par un disjoncteur differentiel. Toujours verifier l'efficacite du disjoncteur differentiel avant d'utiliser le bain. Bonding lugs. Cosses demise a la masse.
  • Page 12 US & Canada 240V Wiring Diagram All wiring is 6-3 plus ground, solid copper...
  • Page 13 European 1x32A Wiring Diagram All wiring is 3x4mm , solid copper Note: Make sure that the DIP switches in the Spa Pack are properly set for 50Hz operation and Jumper A is in place (see VS 500Z Export diagram on page 15).
  • Page 14 European 2x16A Wiring Diagram All wiring is 5x4mm , solid copper Note: Make sure that the DIP switches in the Spa Pack are properly set for 50Hz operation and Jumper A is removed (see VS 500Z Export diagram on page 15).
  • Page 15 European 3-phase Wiring Note: 3-phase wiring is not possible with these spas. Wire as 1-phase or 2-phase only.
  • Page 16 120V 20A Wiring Diagram GFCI Plug Test/Reset For DX 5000 Domestic models...
  • Page 17 For DX 5000 European Models For EX 3000 Domestic Models...
  • Page 18 For LX 4000 and IX 40 Domestic Models For LX 4000 Export Models...

  • Page 19: Startup

    S t a r t u p Important – Read these step-by-step startup procedures before starting your spa. Failure to follow any of these steps listed may result in damage to the equipment and may void your warranty. Special Note: If you are unsure of any of the above startup procedures, please call the 24/7 technical support line at (727) 471-1060.
  • Page 20 Before Adding Water Before adding water, go through these simple steps now to prevent common issues when setting up your spa for the first time. Verify that the following have all been rechecked. 1. Turn off all power to the spa at the main breaker panel. 2.
  • Page 21 Filling Your Spa Now it's time to fill your spa with water. Do not turn on the electricity yet until the spa is completely filled. To properly fill your spa: 1. Make sure that the filters (in the filtration canister) are gently screwed into place. Turn them clockwise until they stop being careful not to over-tighten them (this avoids cracking the filter).
  • Page 22 1. Turn on the breaker and test the operation of the Ground-Fault Circuit Interrupter (GFCI) breaker by pushing the small button. This should automatically trip the spa's circuit breaker. DANGER: If this breaker does not trip, immediately call your electrician. Do not use your spa! Only if pushing this button successfully trips this circuit breaker should you reset this breaker and proceed to the next step.
  • Page 23 6. Press the Jets (Jets 1) button a third time to turn off the pump. Note: The pump remains on if filtration or heat is needed. 7. Press the Light button to turn the spa Light on. Verify the spa Light is on.
  • Page 24 Press the Light button again to Press the Light button again Press the Light button again change to Economy mode. to change to Economy to change to Economy Economy mode heats the spa mode. Economy mode heats mode. Economy mode heats water to the set temperature the spa water to the set the spa water to the set...

  • Page 26: Operating Instructions

    O p e r a t i n g I n s t r u c t i o n s Setting the Water Temperature Use a temperature button to set the water temperature you desire. The temperature setting displays for five seconds to confirm your new selection.

  • Page 27: Water Management

    W a t e r M a n a g e m e n t Gulf Coast Spas offers an optional enzyme- based water purification system for your spa. AquaClara naturally solves most spa water treatment problems and dramatically reduces spa maintenance.
  • Page 28 Call our service department at (727) 471-1060. What happens when my warranty is expired? Gulf Coast Spas will continue to provide service for your spa after your warranty has expired via the 24/7 technical support hotline – (727) 471-1060.
  • Page 29 What is the insulation made of? Gulf Coast Spas uses a five-step Thermazone™ process to fully insulate all of its hot tubs. First, the bottom of each shell is blanketed with a thick layer of solid-cell, high-density insulating foam. Second, an outer layer of insulation is added.

  • Page 30: Troubleshooting

    T r o u b l e s h o o t i n g Gulf Coast Spa Manufacturers offers a quality of spa that is second to none. If a problem arises, you can check this list for a quick solution.
  • Page 31 PROBLEM CAUSE SOLUTION Pump not No power to Reset circuit breakers on GFCI panel running and main circuit breaker panel Water does Air lock Bleed air from the system (page 27) not flow Closed Jets Open all jets by turning counterclockwise ACV open Close air control valves...
  • Page 32 MESSAGE MEANING ACTION REQUIRED The spa has Do not enter the water. overheated and shut Remove the spa cover and down. One of the allow the water to cool. At sensors detected that 107ºF (42ºC), the spa resets the spa water is 110ºF automatically.
  • Page 33 MESSAGE MEANING ACTION REQUIRED Low Flow – persistent Heating capacity of the spa problem. Displays after will not reset automatically; the fifth occurrence of press any button to reset. the "HL" message within 24 hours. Heater shuts down but other spa functions run normally.

  • Page 34: Maintenance And Care

    M a i n t e n a n c e a n d C a r e Important – The warranty on your spa and equipment depends on the proper use of the AquaClara Natural Water Management System™. (Refer to page 25 for more information on the AquaClara Natural Water Management System.) In addition, the following maintenance procedures must be followed periodically.
  • Page 35 This ensures that the water is being filtered properly. DO NOT USE BLEACH. Gulf Coast Spas recommends having replacement filters on hand, that can be swapped between cleanings.

  • Page 36: Shutdown / Winterizing

    WARNING: Damage from improperly winterizing or restarting your spa is not covered under your warranty. You can call the Gulf Coast Spas 24-hour technical support hotline at (727)471-1060 for recommended service organizations to assist you in properly...

  • Page 37: Glossary

    G l o s s a r y AquaClara An enzyme-based water purification system for your spa. AquaClara naturally solves most spa water treatment problems and dramatically reduces spa maintenance. Blower A heavy duty motor which aerates the water with millions of tiny bubbles throughout the spa providing soft tissue massage.

  • Page 38: Specifications

    S p e c i f i c a t i o n s DX 5000 (MODEL 1005) Specifications* Dimensions 79”L x 79”W x 34”D Seats Water Jets Air Jets Capacity 255 USG /965 L Dry Weight 555 Lbs/252 Kg...
  • Page 39 DX 5000 (MODEL 1005) CALLOUTS Part # Description Part # Description 820245 Jet, Typhoon Dir 2" Gr 621251 Waterfall Valve 1" Gr 606174 Compensator Ring 2" 609082 Ozone Wall fitting (Gr) 606036 Body, Jet 2" 609082 Drain (Gr) 820246 Jet, Typhoon Rot 2" Gr...
  • Page 40 LX 4000 (MODEL 1006) Specifications* Dimensions 86”L x 58”W x 30”D Seats Water Jets Air Jets Capacity 175 USG /662 L Dry Weight 480 Lbs/218 Kg Filled Weight 1940 Lbs/880 Kg Electrical 240VAC 40A 60Hz GFCI * Specifications are subject to change without notice.
  • Page 41 LX 4000 (MODEL 1006) CALLOUTS Part # Description Part # Description 820074 Jet, Typhoon Dir 2" SS 621087 Valve Air control 1" (Gr) 606174 Compensator Ring 2" 609082 Ozone Wall fitting (Gr) 606036 Body, Jet 2" 609082 Drain (Gr) 820077 Jet, Rotational 3"...
  • Page 42 EX 3000 (MODEL 1107G) Specifications* Dimensions 76”L x 70”W x 30”D Seats Water Jets Air Jets Capacity 225 USG /852 L Dry Weight 460 Lbs/209 Kg Filled Weight 2335 Lbs/1060 Kg Electrical 120/240VAC 16/32A 60Hz GFCI 20/40A * Specifications are subject to change without notice.
  • Page 43 EX 3000 (MODEL 1107G) CALLOUTS Part # Description Part # Description 820245 Jet, Typhoon Dir 2" Gr 609082 Drain (Gr) 606174 Compensator Ring 2" 609084 Drain Valve, Economy 606036 Body, Jet 2" 612069 Suction 200GPM 2"Slip Gr 820247 Jet, Rotational 3" (Gr) 510287 Light Kit 3"...
  • Page 44 IX40 (MODEL 1007) Specifications* Dimensions 80”L x 81”W x 33”D Seats Water Jets Air Jets Capacity 230 USG /870 L Dry Weight 660 Lbs/300 Kg Filled Weight 2575 Lbs/1170 Kg Electrical 240VAC 40A 60Hz GFCI * Specifications are subject to change without notice.
  • Page 45 IX40 (MODEL 1007) CALLOUTS Part # Description Part # Description 820246 Jet, Typhoon Rot 2" Gr 609082 Drain (Gr) 606174 Compensator Ring 2" 609084 Drain Valve, Economy 606036 Body, Jet 2", Gasket, Nut 612069 Suction 200GPM 2"Slip (Gr) 820247 Jet, rotational 3" (Gr) 620252 Waterfall Assembly (Gr) 6"...
  • Page 46 Notes:...
  • Page 47 Notes:...

  • Page 48: Conditions Of Warranties

    Corrosion at jets. Deterioration of pillows, filter lid, filters, any seals and gaskets. Note: Gulf Coast Spas must receive written notification within 10 days if the original consumer/purchaser plans to relocate the spa to a site other than the address on file.
  • Page 49 A credit card must be provided to secure shipment of parts. All repairs and replacements will be made in accordance with the limited warranty. The consumer/purchaser is responsible for mileage or travel charges incurred by authorized Gulf Coast Spas services companies. Failure/damage due to an improper electrical installation will not...
  • Page 50 Notes:...
  • Page 51 L i m i t e d W a r r a n t y This Limited Warranty is extended to the original purchaser of this spa, manufactured after January 1, 2007 and installed for residential use in the United States and Canada. It terminates with any transfer of ownership. We warrant only our manufactured acrylic spa shells, cabinets and equipment assembled at our manufacturing facility.
  • Page 52 5701 E. Hillsborough Ave. Suite 2450 Tampa, FL 33610-5428 (727) 471-1060 www.GulfCoastSpas.com...

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