Star Max 615TD Installation And Operation Instructions Manual

Star Max 615TD Installation And Operation Instructions Manual

Gas griddle

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GAS
GRIDDLE
MODEL
615TD, 615MD
624TD, 624MD, 624MDS 624TSPD, 624TCHSD
636TD, 636MD, 636MDS 636TSPD, 636TCHSD
648TD, 648MD, 648MDS 648TSPD, 648TCHSD
Installation and
Operation
Instructions
2M-Z13220 Rev. - 12/01/09


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Summary of Contents for Star Max 615TD

  • Page 1 ® GRIDDLE MODEL 615TD, 615MD 624TD, 624MD, 624MDS 624TSPD, 624TCHSD 636TD, 636MD, 636MDS 636TSPD, 636TCHSD 648TD, 648MD, 648MDS 648TSPD, 648TCHSD Installation and Operation Instructions 2M-Z13220 Rev. - 12/01/09...
  • Page 2: Safety Symbol

    SAFETY SYMBOL These symbols are intended to alert the user to the presence of important operating and maintenance instructions in the manual accompanying the appliance. RETAIN THIS MANUAL FOR FUTURE REFERENCE NOTICE Using any part other than genuine Star factory supplied parts relieves the manufacturer of all liability.
  • Page 3: Specifications

    636MD, 636MD-LP, 636MDS Type: Manual Control 3 Controls, 60,000 BTU, 747 sq. in. (4820 sq. cm) Grid Area, 3/4" (1.9 cm) Plate Thickness Approximate Weight: Installed - 247 Lb (112 kg), Shipping - 262 Lb, (118.8 kg) Dimensions: 36" - Width, 27-3/4" - Depth, 15 1/2" - Height (91.4 cm - Width, 70.5 cm - Depth, 39.4 cm - Height) 648MD, 648MD-LP, 648MDS Type: Manual Control 4 Controls, 80,000 BTU, 996 sq. in. (646 sq. cm) Grid Area, /4" (.9 cm) Plate Thickness Approximate Weight: Installed - 0 Lb (44.7 kg), Shipping - 50 Lb, (58.8 kg) Dimensions: 48" - Width, 7-/4" - Depth, 5 /" - Height ( cm - Width, 70.5 cm - Depth, 9.4 cm - Height) 615TD, 615TD-LP Type: Thermostat Control 1 Control, 20,000 BTU, 304 sq. in. (1961 sq. cm) Grid Area, 3/4" (1.9 cm) Plate Thickness Approximate Weight: Installed - 83 Lb (37.6 kg), Shipping - 90 Lb, (40.8 kg) Dimensions: 15" - Width, 27-3/4" - Depth, 15 1/2"- Height (38.1 cm - Width, 70.5 cm - Depth, 39.4 cm- Height) 624TD, 624TD-LP Type: Thermostat Control 2 Controls, 40,000 BTU, 498 sq. in. (3213 sq. cm) Grid Area, 3/4" (1.9 cm) Plate Thickness Approximate Weight: Installed - 165 Lb (74.8 kg), Shipping - 175 Lb, (79.4 kg) Dimensions: 24" - Width, 27-3/4" - Depth, 15 1/2"- Height (61 cm - Width, 70.5 cm - Depth, 39.4 cm- Height) 636TD, 636TD-LP...
  • Page 4 SPECIFICATIONS (CHROME-MAX GAS GRIDDLES) 624TCHSD Type: Thermostat & Safety Pilot Control with Chrome Plate 2 Controls, 56,6000 BTU, 498 sq. in. (3213 sq. cm) Grid Area, 3/4" (1.9 cm) Plate Thickness Approximate Weight: Installed - 165 Lb (74.8 kg), Shipping - 175 Lb, (79.4 kg) Dimensions: 24" - Width, 27-3/4" - Depth, 15 1/2" - Height (61 cm - Width, 70.5 cm - Depth, 39.4 cm - Height) 636TCHSD Type: Thermostat & Safety Pilot Control with Chrome Plate 3 Controls, 84,900 BTU, 747 sq. in. (4820 sq. cm) Grid Area, 3/4" (1.9 cm) Plate Thickness Approximate Weight: Installed - 247 Lb (112 kg), Shipping - 262 Lb, (118.8 kg) Dimensions: 36" - Width, 27-3/4" - Depth, 15 1/2"- Height (91.4 cm - Width, 70.5 cm - Depth, 39.4 cm - Height) 648TCHSD Type: Thermostat & Safety Pilot Control with Chrome Plate 4 Controls, ,00 BTU, 996 sq. in. (646 sq. cm) Grid Area, /4" (.9 cm) Plate Thickness Approximate Weight: Installed - 0 Lb (44.7 kg), Shipping - 50 Lb, (58.8 kg) Dimensions: 48" - Width, 7-/4" - Depth, 5 /" - Height ( cm - Width, 70.5 cm - Depth, 9.4 cm - Height) Units operate on Natural and Propane Gas...
  • Page 5: General Installation Data

    GENERAL INSTALLATION DATA This equipment is designed and sold for commercial use only by personnel trained and experienced in its operation and is not sold for consumer use in and around the home nor for use directly by the general public in food service locations. The Star-Max™ model griddles are equipped for use with the types of gas specified on the CAUTION nameplate. All units are shipped from the factory for use with natural gas. The unit can easily be converted for use on propane gas: See propane gas. -IMPORTANT- The installation of the Appliance should conform to the NATIONAL FUEL GAS CODE "ANSI Z223.1 - LATEST EDITION" AND ALL LOCAL GAS COMPANY RULES AND REGULATIONS.
  • Page 6: Exhaust Canopy/Leveling Unit

    EXHAUST CANOPY It is essential that facilities be provided over the griddle to carry off fumes and gases. However, the unit should not be directly connected to a flue or stack. LEVELING UNIT This griddle is supplied with (4) feet which must be screwed into the legs attached to the body. Level unit by adjusting the (4) feet which have an adjustment of -/4" (4.75mm) for accurate and perfect lineup with other units. DO NOT INSTALL WITHOUT ATTACHING FEET - DO NOT REMOVE FEET. CAUTION GAS PIPING Gas piping shall be of such size and so installed as to provide a supply of gas sufficient to meet the full gas input of the appliance. If the appliance is to be connected to existing piping, it shall be checked to determine if it has adequate capacity. Joint compound shall be used sparingly and only on the male threads of the pipe joints. Such compounds shall be resistant to the action of LP gases.
  • Page 7: Lighting Instructions

    LIGHTING INSTRUCTIONS When griddle is first lit, it will smoke until the preservation oils and impurities are burned off. . Turn off main valve to unit and wait 5 minutes to clear gas. . Turn off all knobs and pilot valves. . Turn on main valve and light all pilots. 4. Turn burner knobs to desired setting. 5. To turn burners off, turn knobs off. NOTE: The griddles are equipped with standing pilots and should be lit immediately after the gas is turned on.
  • Page 8: Grease Pan

    SEASONING THE GRIDDLE HEATING SURFACE (NON-CHROMIUM SURFACES) Clean the griddle surface thoroughly. After the griddle has been thoroughly cleaned, it should be seasoned to prevent food from sticking. Before using, and after each thorough scouring, season the griddle heating surface in the following manner: . Turn the temperature control dial to 50°F (74.9°C). 2. Using a clean cloth, not a spatula, spread a thin film of cooking oil over the griddle cooking surface. This film should remain on the hot griddle surface 1/2 hour. . Remove excess oil and wipe clean.
  • Page 9 CAUTION 1. Never use pumice, griddle stones, or abrasives on the surface. . Never strike griddle surface with sharp instrument or spatula edge. CAUTION . Never use steel wool. 4. Never use commercial liquid grill cleaner on the griddle surface. 5. Abusing surface voids the warranty. CHROME-MAX™ GRIDDLE SURFACE LIMITED WARRANTY EXCLUSIONS Your Chrome-Max griddle has been designed to give you many years of cooking reliability and requires minimum maintenance to keep the chrome surface in its original condition. All Chrome- Max griddle surfaces are warranted for a period of 5 years against manufacturing defects to the original owner from the date of installation. This limited warranty is void if it is determined by Star Manufacturing International Incorporated or one of its' authorized representatives that the chrome surface has been misused or abused or subjected to the following situations: . Improperly installed. . By-pass adjustments not set properly on gas units allowing the appliance to overheat and discolor the chrome surface. (See by-pass adjustment in instruction manual supplied with unit.) . The misuse of any instrument or tool which scratches or makes indentations in the surface which could cause the surface to peel, flake, or chip off. 4. The use of any chemical or abrasive cleaning solution, griddle brick, stone, screen or other cleaning products which could damage and affect the performance of the chrome surface.
  • Page 10 Visit our Website at: www.star-mfg.com Email: service@star-mfg.com THOROUGHLY INSPECT YOUR UNIT ON ARRIVAL This unit has been tested for proper operation before leaving our plant to insure delivery of your unit in perfect condition. However, there are instances in which the unit may be damaged in transit. In the event you discover any type of damage to your product upon receipt, you must immediately contact the transportation company who delivered the item to you and initiate your claim with same.
  • Page 11: Parts Diagram

    STAR MANUFACTURING INTERNATIONAL, INC. MODEL 624MD,624TD, 624TSPD, 624TCHSD SK1980 REV A 05-9-03...
  • Page 12 Thermostat Control Manual Control STAR MANUFACTURING INTERNATIONAL, INC. MODEL 624MD,624TD, 624TSPD, 624TCHSD SK1988 Rev. B 9-3-2010...
  • Page 13: Parts List

    Part No Description Application G3-615305 615MD GRIDDLE PLATE ASSEMBLY G3-624305 624MD G3-624313 DIVIDED PLATE ASSEMBLY 624MD-DIV G3-636305 636MD G3-648305 648MD G3-648313 648TD-TFR G3-648314 648TD-TFL G3-615310 615TD G3-624310 GRIDDLE PLATE ASSEMBLY 624TD, 624TSPD G3-636310 636TD, 636TSPD G3-648310 648TD, 648TSPD G3-624311 624TCHSD G3-636311 636TCHSD G3-648311 648TCHSD G3-Z5906 615MD, 615TD G3-Z5916 624MD, 624TD, 624TSPD, 624TCHSD FLUE G3-Z5926...
  • Page 14 PARTS LIST October , 0, Rev - 65-648TD, 65-648MD, 64-648MDS, 64-648TSPD, 64-648TCHSD 5", 4", 6" and 48" Star-Max/Chrome-Max Gas Griddles MODEL Fig No Part No Description Application 2R-Z0934 1/2/3/4 615MD / 624MD / 636MD / 648MD 2R-Z1273 1/2/3/4 615TD / 624TD / 636TD / 648TD 2R-Z0934 2/3/4 KNOB 624TSPD / 636TSPD / 648TSPD 2R-Z0934 2/3/4 624TCHSD / 636TCHSD / 648TCHSD 2R-Z6184 2/3/4 624MDS / 636MDS / 648MDS 2M-Z5982 615MD 2M-Z5983 615TD 2M-Z5984 624MD 2M-Z5985 624TD 2M-Z5986 636MD 2M-Z5987 636TD...
  • Page 15 PARTS LIST October , 0, Rev - 65-648TD, 65-648MD, 64-648MDS, 64-648TSPD, 64-648TCHSD 5", 4", 6" and 48" Star-Max/Chrome-Max Gas Griddles MODEL Fig No Part No Description Application 2J-Z0792 PRESSURE REGULATOR 2K-Z5960 615MD 2K-Z5961 615TD 2K-Z5962 624MD, 624MDS 2K-Z5963 624TD, 624TSPD, 624TCHSD MANIFOLD 2K-Z5964 636MD, 636MDS 2K-Z5965 636TD, 636TSPD, 636TCHSD 2K-Z5966 648MD, 648MDS 2K-Z5967 648TD, 648TSPD, 648TCHSD 2V-Y8832 1/2/3/4 MANUAL VALVE 615MD / 624MD / 636MD / 648MD 615MD / 624MD / 636MD / 648MD 2V-Z6647 1/2/3/4 PILOT BURNER 615TD / 624TD / 636TD / 648TD...

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