Fujitsu R410A Installation Instruction
Fujitsu R410A Installation Instruction

Fujitsu R410A Installation Instruction

Cassette type, refrigerant r410a, split type air conditioner
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Refrigerant
R410A Cassette Type
SPLIT TYPE AIR CONDITIONER

INSTALLATION INSTRUCTION

SHEET
(PART NO. 9370937022)
IMPORTANT!
Please Read Before Starting
This air conditioning system meets strict safety and operating standards.
As the installer or service person, it is an important part of your job to
install or service the system so it operates safely and efficiently.
For safe installation and trouble-free operation, you must:
Carefully read this instruction booklet before beginning.
Follow each installation or repair step exactly as shown.
Observe all local, state, and national electrical codes.
Pay close attention to all danger, warning, and caution notices given in
this manual.
This symbol refers to a hazard or unsafe practice which
WARNING:
can result in severe personal injury or death.
This symbol refers to a hazard or unsafe practice which
CAUTION:
can result in personal injury and the potential for
product or property damage.
Hazel alerting symbols
Electrical
Safety / alert
If Necessary, Get Help
These instructions are all you need for most installation sites and mainte-
nance conditions. If you require help for a special problem, contact our
sales/service outlet or your certified dealer for additional instructions.
In Case of Improper Installation
The manufacturer shall in no way be responsible for improper installation
or maintenance service, including failure to follow the instructions in this
document.
SPECIAL PRECAUTIONS
When Wiring
ELECTRICAL SHOCK CAN CAUSE SEVERE PERSONAL INJURY OR
DEATH. ONLY A QUALIFIED, EXPERIENCED ELECTRICIAN SHOULD
ATTEMPT TO WIRE THIS SYSTEM.
Do not supply power to the unit until all wiring and tubing are completed
or reconnected and checked.
Highly dangerous electrical voltages are used in this system. Carefully
refer to the wiring diagram and these instructions when wiring. Improper
connections and inadequate grounding can cause accidental injury or
death.
Ground the unit following local electrical codes.
Connect all wiring tightly. Loose wiring may cause overheating at con-
nection points and a possible fire hazard.
When Transporting
Be careful when picking up and moving the indoor and outdoor units. Get
a partner to help, and bend your knees when lifting to reduce strain on
your back. Sharp edges or thin aluminum fins on the air conditioner can
cut your fingers.
When Installing...
...In a Ceiling or Wall
Make sure the ceiling/wall is strong enough to hold the unit's weight. It
may be necessary to construct a strong wood or metal frame to provide
added support.
...In a Room
Properly insulate any tubing run inside a room to prevent "sweating" that
can cause dripping and water damage to walls and floors.
...In Moist or Uneven Locations
Use a raised concrete pad or concrete blocks to provide a solid, level
foundation for the outdoor unit. This prevents water damage and abnor-
mal vibration.
...In an Area with High Winds
Securely anchor the outdoor unit down with bolts and a metal frame.
Provide a suitable air baffle.
...In a Snowy Area (for Heat Pump-type Systems)
Install the outdoor unit on a raised platform that is higher than drifting
snow. Provide snow vents.
When Connecting Refrigerant Tubing
Keep all tubing runs as short as possible.
Use the flare method for connecting tubing.
Apply refrigerant lubricant to the matching surfaces of the flare and
union tubes before connecting them, then tighten the nut with a torque
wrench for a leak-free connection.
Check carefully for leaks before starting the test run.
NOTE:
Depending on the system type, liquid and gas lines may be either narrow
or wide. Therefore, to avoid confusion the refrigerant tubing for your
particular model is specified as either "small" or "large" rather than as
"liquid" or "gas".
When Servicing
Turn the power OFF at the main circuit breaker panel before opening
the unit to check or repair electrical parts and wiring.
Keep your fingers and clothing away from any moving parts.
Clean up the site after you finish, remembering to check that no metal
scraps or bits of wiring have been left inside the unit being serviced.
After installation, explain correct operation to the customer, using the
operating manual.

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Summary of Contents for Fujitsu R410A

  • Page 1: Installation Instruction

    Refrigerant R410A Cassette Type SPLIT TYPE AIR CONDITIONER INSTALLATION INSTRUCTION SHEET (PART NO. 9370937022) IMPORTANT! Please Read Before Starting When Transporting This air conditioning system meets strict safety and operating standards. As the installer or service person, it is an important part of your job to Be careful when picking up and moving the indoor and outdoor units.
  • Page 2: Standard Parts

    STANDARD PARTS The following installation parts are furnished. Use them as required. INDOOR UNIT ACCESSORIES Name and Shape Q’ty Application Coupler heat insulation For indoor side pipe joint Special nut A (large flange) For installing indoor unit Special nut B (small flange) For installing indoor unit Template For ceiling hole cutting...
  • Page 3 R410A piping and flare nuts. 2 Models that use refrigerant R410A have a different charging port thread diameter to prevent erroneous charging with con- ventional refrigerant and for safety. Therefore, check beforehand. [The charging port thread diameter for R410A is 1/2 UNF 20 threads per inch.]...
  • Page 4: Selecting The Mounting Position

    SELECTING THE MOUNTING POSITION WARNING This mechanism enables the cassette body to move 35 mm (1-3/8") downward and realizes installation to the space of 215 or 265 mm Install at a place that can withstand the weight of the in- (8-15/32"...
  • Page 5: Installation Procedure

    INSTALLATION PROCEDURE • Pull up while pressing the B section. Install the air conditioner as follows: Part A detail view Part A section view INDOOR UNIT INSTALLATION WARNING Grille hinge wire ● Install the air conditioner in a location which can with- stand a load do at least five times the weight of the main unit and which will not amplify sound or vibra- tion.
  • Page 6: Body Installation

    (A) Standard setting INSTALLING THE PANEL FRAME Panel frame Drain pipe (I.D. 32 mm) 298.5 mm (11-3/4") 248.5 mm 305.5 mm (12") (9-25/32") Panel base Panel base (B) Slender setting Drain pipe (I.D. 32 mm) 298.5 mm (11-3/4") 248.5 mm *90°...
  • Page 7: Installing Drain Pipe

    A should be approximately 0.5 mm (1/32") more than indicated in the ing may lead to water leaks. table (for flaring with R410A flare tools) to achieve the specified flaring. Use a thickness gauge to measure the dimension A. NOTE: Install the drain pipe.
  • Page 8: Installing The Coupler Heat Insulation

    (3) When the flare nut is tightened properly by your hand, use a torque INSTALLING THE COUPLER wrench to finally tighten it. HEAT INSULATION Holding spanner After checking for gas leaks, insulate by wrapping insulation around the Body side two parts (large and small) of the indoor unit coupling, using the coupler heat insulation.
  • Page 9: Electrical Wiring

    1. WIRING SYSTEM DIAGRAM ELECTRICAL WIRING (2) After wiring is complete, clamp the remote controller cord and con- nection cord with the cord clamp. INDOOR OUTDOOR UNIT 14AWG INDOOR UNIT (Inter-unit) HOW TO CONNECT WIRING TO THE TERMINALS Power lines TERMINAL TERMINAL 230/208 V...
  • Page 10: Grille Installation

    (2) Install the hook wire. GRILLE INSTALLATION • Pass the hook wire through the panel base from the rear side as shown in figure, and fasten to the reinforced metal fitting of the intake grille using a screw. BLOWER COVER INSULATION Install the blower cover insulation only when the outlet direction is not specified.
  • Page 11: Remote Controller Setting

    4. SETTING THE ROOM TEMPERATURE DETEC- REMOTE CONTROLLER 2. ROUTING THE REMOTE CONTROLLER WIRES TION LOCATION SETTING (1) Install the remote controller wires to the terminals on the top of the rear case as shown in the following figure. The detection location of the room temperature can be selected from the following three examples.
  • Page 12: Remote Controller Display

    TEST RUN Error code Error contents Outdoor signal abnormal Excessive outdoor pressure (permanent stop) (1) Stop the air conditioner operation. (2) Press the master control button and the fan control button simultane- Compressor temperature sensor ously for 2 seconds or more to start the test run. Pressure switch error IPM error Test run display...
  • Page 13: Special Installation Methods

    SPECIAL INSTALLATION 3. AUTO RESTART CAUTION • When the air conditioner power was temporarily turned off by a power METHODS 1 When performing hole opening work, be careful not to failure etc., it restarts automatically after the power recovers. damage the drain pan. (Operated by setting before the power failure) CAUTION 2 When connecting the distribution duct, to make the air...

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