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Quackenbush 15QNPD-D Operation & Service Manual
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Quackenbush 15QNPD-D Operation & Service Manual

Nutplate drill
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15QNPD-D & 15QNPDF-D
NUTPLATE DRILL
Operation & Service Manual
823111
Recoules Operation
Zone industrielle - B.P. 28
Avenue Maurice Chevalier
77831 Ozoir-la-Ferriere Cedex France
2/01
1

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Summary of Contents for Quackenbush 15QNPD-D

  • Page 1 Operation & Service Manual 823111 2/01 15QNPD-D & 15QNPDF-D NUTPLATE DRILL Recoules Operation Zone industrielle - B.P. 28 Avenue Maurice Chevalier 77831 Ozoir-la-Ferriere Cedex France...
  • Page 2 Quackenbush drills are designed to operate on 90psig (6.2 bar) Hoses must be organized and care maximum air pressure using the proper size hose. Excessive air taken to avoid tripping.
  • Page 3 Safety Recommendations Due to the number and variety of The following recommendations will help reduce or moderate the WARNING tooling applications, the user's meth- effects of repetitive work motions. The operator of any drill should: ods engineering departments, ect., • Use a minimum hand grip force consistent with proper control must consider any hazards that may and safe operation be associated with each specific ap-...
  • Page 4 Table of Contents Safety Recommendations 2 & 3 Major Tool Component Nomenclature Introduction and General Information Air Logic 6 Thru 8 Disassembly Section 9 Thru 26 Exploded Views and Parts List 27 Thru 38 Trouble Shooting Major Tool Component Nomenclature...
  • Page 5 Introduction and General Information The Q-Matic nut plate drill motor has been developed for After unpacking, examine the customer specified equipment drilling an countersinking the two holes required for attach- on the Q-Matic tool to verify style and size of components. ment of nut plate fasteners.
  • Page 9 DISCONNECT AIR SUPPLY BEFORE SERVICING. THE CLAMPING AND FEED MECHANISMS ARE WARNING EXPOSED.TO AVOID INJURY, KEEP FINGERS AND HANDS AWAY FROM THESE AREAS WHEN HANDLING OR OPERATING TOOLS. Pressure Foot Attachment/Disassembly 1. Remove mandrel from lift finger by turning counterclockwise then remove the collet spring. 2.
  • Page 10 DISCONNECT AIR SUPPLY BEFORE SERVICING. THE CLAMPING AND FEED MECHANISMS ARE WARNING EXPOSED.TO AVOID INJURY, KEEP FINGERS AND HANDS AWAY FROM THESE AREAS WHEN HANDLING OR OPERATING TOOLS. Pressure Foot Attachment/Disassembly — continued 3. Remove pressure foot by loosening clamp screw, then unscrew pressure foot attachment from collet closing piston rod.
  • Page 11 DISCONNECT AIR SUPPLY BEFORE SERVICING. THE CLAMPING AND FEED MECHANISMS ARE WARNING EXPOSED.TO AVOID INJURY, KEEP FINGERS AND HANDS AWAY FROM THESE AREAS WHEN HANDLING OR OPERATING TOOLS. Pressure Foot Attachment/Disassembly — continued 5. Retract collet lift finger by applying pressure on the lift finger toward the tool. Remove lift finger from collet closing piston rod.
  • Page 12 DISCONNECT AIR SUPPLY BEFORE SERVICING. THE CLAMPING AND FEED MECHANISMS ARE WARNING EXPOSED.TO AVOID INJURY, KEEP FINGERS AND HANDS AWAY FROM THESE AREAS WHEN HANDLING OR OPERATING TOOLS. Spindle and Backhead Disassembly — continued 2. Remove backhead and spindle assemblies from motor housing. NOTE: Four idler gears are held in position by idler gear shafts in the backhead, and are retained by front bearing plate 622090.
  • Page 13 DISCONNECT AIR SUPPLY BEFORE SERVICING. THE CLAMPING AND FEED MECHANISMS ARE WARNING EXPOSED.TO AVOID INJURY, KEEP FINGERS AND HANDS AWAY FROM THESE AREAS WHEN HANDLING OR OPERATING TOOLS. Spindle and Backhead Disassembly — continued 4. The spindle adjustment screw is removed by screwing the spindle clockwise through the backhead assembly 622091.
  • Page 14 DISCONNECT AIR SUPPLY BEFORE SERVICING. THE CLAMPING AND FEED MECHANISMS ARE WARNING EXPOSED.TO AVOID INJURY, KEEP FINGERS AND HANDS AWAY FROM THESE AREAS WHEN HANDLING OR OPERATING TOOLS. Spindle and Backhead Disassembly — continued 6. Double row ball bearings 863582 are removed from spindle shaft by removing lock nut 623767 and driving shaft through bearings.
  • Page 15 DISCONNECT AIR SUPPLY BEFORE SERVICING. THE CLAMPING AND FEED MECHANISMS ARE WARNING EXPOSED.TO AVOID INJURY, KEEP FINGERS AND HANDS AWAY FROM THESE AREAS WHEN HANDLING OR OPERATING TOOLS. Spindle Support Plate and Spindle Cover Disassembly — continued 2. Remove two button head screws 622059 from spindle support wedge 622082. 3.
  • Page 16 DISCONNECT AIR SUPPLY BEFORE SERVICING. THE CLAMPING AND FEED MECHANISMS ARE WARNING EXPOSED.TO AVOID INJURY, KEEP FINGERS AND HANDS AWAY FROM THESE AREAS WHEN HANDLING OR OPERATING TOOLS. Air Motor Assembly Removal 1. Remove the gear plate 622101 and gear plate spacer 624354 (6,000 & 20,000 RPM tools only) from rear of motor housing.
  • Page 17 DISCONNECT AIR SUPPLY BEFORE SERVICING. THE CLAMPING AND FEED MECHANISMS ARE WARNING EXPOSED.TO AVOID INJURY, KEEP FINGERS AND HANDS AWAY FROM THESE AREAS WHEN HANDLING OR OPERATING TOOLS. Air Motor Assembly Removal — continued 3. Rear bearing support is removed by tapping the motor housing on cushioned bench top. The rear bearing support can also be removed using special internal grip pliers as shown in photo.
  • Page 18 DISCONNECT AIR SUPPLY BEFORE SERVICING. THE CLAMPING AND FEED MECHANISMS ARE WARNING EXPOSED.TO AVOID INJURY, KEEP FINGERS AND HANDS AWAY FROM THESE AREAS WHEN HANDLING OR OPERATING TOOLS. Air Motor Assembly Disassembly 1. Lift front bearing plate 622090 from alignment pin 812164. 2.
  • Page 19 DISCONNECT AIR SUPPLY BEFORE SERVICING. THE CLAMPING AND FEED MECHANISMS ARE WARNING EXPOSED.TO AVOID INJURY, KEEP FINGERS AND HANDS AWAY FROM THESE AREAS WHEN HANDLING OR OPERATING TOOLS. Air Motor Assembly Disassembly — continued 3. Air motor assembly components. Feed and Clamp Cylinder Piston Disassembly 1.Using assembly tool 623334 for removing and installing front enclosure 624290 and two 10- 32 screws, remove retaining ring 622061 with pliers and lift out front enclosure bulkhead.
  • Page 20 DISCONNECT AIR SUPPLY BEFORE SERVICING. THE CLAMPING AND FEED MECHANISMS ARE WARNING EXPOSED.TO AVOID INJURY, KEEP FINGERS AND HANDS AWAY FROM THESE AREAS WHEN HANDLING OR OPERATING TOOLS. Feed and Clamp Cylinder Piston Disassembly — contin- 2. Remove clamp feed shaft 622072 and piston 622070. 3.
  • Page 21 DISCONNECT AIR SUPPLY BEFORE SERVICING. THE CLAMPING AND FEED MECHANISMS ARE WARNING EXPOSED.TO AVOID INJURY, KEEP FINGERS AND HANDS AWAY FROM THESE AREAS WHEN HANDLING OR OPERATING TOOLS. Main Air Valve Assembly Removal 1. Set handle in vertical position and remove inlet bushing 622080, then lift out main air valve spring 622141.
  • Page 22 DISCONNECT AIR SUPPLY BEFORE SERVICING. THE CLAMPING AND FEED MECHANISMS ARE WARNING EXPOSED.TO AVOID INJURY, KEEP FINGERS AND HANDS AWAY FROM THESE AREAS WHEN HANDLING OR OPERATING TOOLS. Fluid Reservoir Assembly Removal 1. Remove hydraulic fill fitting 621762 from front of reservoir. 2.
  • Page 23 DISCONNECT AIR SUPPLY BEFORE SERVICING. THE CLAMPING AND FEED MECHANISMS ARE WARNING EXPOSED.TO AVOID INJURY, KEEP FINGERS AND HANDS AWAY FROM THESE AREAS WHEN HANDLING OR OPERATING TOOLS. Fluid Reservoir Assembly Removal — continued 3. Push gage tube guide with dowel through front opening and remove from rear of housing. NOTE: Always replace with new O-rings.
  • Page 24 DISCONNECT AIR SUPPLY BEFORE SERVICING. THE CLAMPING AND FEED MECHANISMS ARE WARNING EXPOSED.TO AVOID INJURY, KEEP FINGERS AND HANDS AWAY FROM THESE AREAS WHEN HANDLING OR OPERATING TOOLS. Trigger Assembly Removal — continued 2. Remove snap ring 864271 and pull trigger sleeve and trigger spool 623691 out of base. 3.
  • Page 25 DISCONNECT AIR SUPPLY BEFORE SERVICING. THE CLAMPING AND FEED MECHANISMS ARE WARNING EXPOSED.TO AVOID INJURY, KEEP FINGERS AND HANDS AWAY FROM THESE AREAS WHEN HANDLING OR OPERATING TOOLS. Mounting Air Booster Pump 1. To install optional air booster pump, remove the comer plate 621439 by unscrewing three button head screws 622053.
  • Page 26 DISCONNECT AIR SUPPLY BEFORE SERVICING. THE CLAMPING AND FEED MECHANISMS ARE WARNING EXPOSED.TO AVOID INJURY, KEEP FINGERS AND HANDS AWAY FROM THESE AREAS WHEN HANDLING OR OPERATING TOOLS. Mounting Air Booster Pump — continued 3. NOTE: The booster pump is recommended for use only in the 600 rpm model tool. Feed Control Valve Removal 1.
  • Page 27 CLAMPING ASSEMBLY 622065-1 624289-5 622143-6 622065-1 622071-9 MOTOR 844310-3 864737-2 622086-7 622061-0 622062-8 622881-1 614902-5 624290-3 SPECIFIED BY 622143-6 CUSTOMER 844265-9 622070-1 622143-6 623811-7 614902-5 843518-2 622060-2 622127-9 622072-7 843518-2 622065-1 622881-1 844265-9 622143-6 SPECIFIED BY 616514-6 .1875 I.D. CUSTOMER 616302-6 .2500 I.D.
  • Page 28 CLAMPING ASSEMBLY PARTS LIST MODEL NO. NAME OF PART QTY. 203210-0 Foot Guard 614902-5 Piston Retainer Ring 616302-6 Pressure Foot Bushing .2500 I.D. 616514-6 Pressure Foot Bushing .1875 I.D. 622060-2 Lift Finger Screw 622061-0 Front Enclosure Retainer Ring 622062-8 "O"-Ring 13/16" x 1-1/16" 622065-1 Pressure Head Retainer Ring 622070-1...
  • Page 29 HANDLE ASSEMBLY 622085-9 622084-2 844304-6 FLUID 844303-8 621762-4 844304-6 812962-9 622063-6 203246-4 622124-6 - Regular 622059-4 622669-0 - Large Regular Model Only 624241-6 622082-6 622087-5 622064-4 Regular Model Only 622055-2 616302-6 622064-4 847710-1 Specified by Customer Regular Model Only 844301-2 622026-3 843434-2 621439-9...
  • Page 30 HANDLE ASSEMBLY PARTS LIST MODEL NO. NAME OF PART QTY. 203246-4 Warning Label 203762-0 Grip Sleeve 616302-6 Support Block Bushing 619656-2 Shift Piston Screw 621385-4 Pilot Valve Assembly 621439-9 Cover Assembly 621762-4 Filler Check Assembly (includes 844303, 844304) 622026-3 Needle Valve 622053-7 Cover Assembly Screw 622054-5...
  • Page 31 MOTOR ASSEMBLY CLAMPING ASSEMBLY 847095-7 615641-8 864234-0 812164-2 GEAR TRAIN 622089-1 843913-5 864335-5 864236-5 622090-9 847511-3 600 & 6000 864232-4 20,000 622758-1...
  • Page 32 MOTOR ASSEMBLY PARTS LIST MODEL NO. NAME OF PART QTY. 615641-8 Rear Bearing Retainer Screw 622089-1 Rotor 622090-9 Front Bearing Plate 622758-1 Rear Bearing Plate 20,000 RPM (Left Hand Rotation) 812164-2 Cylinder Roll Pin 843913-5 Rotor Collar 847095-7 Rear Rotor Ball Bearing 847511-3 Front Rotor Ball Bearing 864232-4...
  • Page 33 623765-5* 863582-3 * OPTIONAL SHIMS 600 RPM 623685-5 863582-3 864730-7- .001 Opt. GEAR TRAIN 864731-5- .002 Opt. 623767-1 833774-3 864732-3- .005 Opt. 622097-4 622093-2 623766-3 623765-5- .006 Std. 622057-8 622097-4 622093-2 623767-1 622057-8 619816-2 203245-6 833774-3 623766-3 863582-3 623685-5 623765-5* 622094-1 863582-3 622140-2...
  • Page 34 600 RPM GEAR TRAIN PARTS LIST MODEL NO. NAME OF PART QTY. 203245-6 Caution Label (included in 622091)** 613126-2 Gear Pinion Spur Retainer Ring 613162-7 Spindle Roll Pin* 615553-5 Carrier Bearing 619816-2 Backhead Dowel Pin (included in 622091)** 622057-8 Spindle Key* 622091-7 Backhead (includes 202903, 619816, 847609) 622093-3...
  • Page 35 863582-3 623765-5* * OPTIONAL SHIMS 6,000 RPM 864730-7- .001 Opt. 623685-5 863582-3 GEAR TRAIN 864731-5- .002 Opt. 623767-1 833774-3 864732-3- .005 Opt. 622097-4 622093-2 623766-3 623765-5- .006 Std. 622057-8 622097-4 622093-2 623767-1 622057-8 619816-2 203245-6 833774-3 623766-3 863582-3 623685-5 623765-5* 863582-3 622094-1 622140-2...
  • Page 36 6,000 RPM GEAR TRAIN PARTS LIST MODEL NO. NAME OF PART QTY. 203245-6 Caution Label (included in 622091)** 613162-7 Spindle Roll Pin* 619816-2 Backhead Dowel Pin (included in 622091)** 622057-8 Spindle Key* 622091-7 Backhead (includes 202903, 619816, 847609) 622093-3 Spindle Adjustment Screw* 622094-1 Adjustment Knob 622095-8...
  • Page 37 20,000 RPM GEAR TRAIN 863582-3 623765-5* * OPTIONAL SHIMS 864730-7- .001 Opt. 623685-5 863582-3 864731-5- .002 Opt. 623767-1 833774-3 864732-3- .005 Opt. 622097-4 622093-2 623766-3 623765-5- .006 Std. 622057-8 622097-4 622093-2 623767-1 622057-8 619816-2 203245-6 833774-3 623766-3 863582-3 623685-5 623765-5* 863582-3 622094-1 622140-2...
  • Page 38 20,000 RPM GEAR TRAIN PARTS LIST MODEL NO. NAME OF PART QTY. 203245-6 Caution Label (included in 623754)** 613162-7 Spindle Roll Pin* 622057-8 Spindle Key* 622093-3 Spindle Adjustment Screw* 622094-1 Adjustment Knob 622095-8 Adjustment Drive Ring 622097-4 Spindle Gear* 622099-0 Pinion Gear Spur 622100-6 Idler Gear...
  • Page 39 TROUBLESHOOTING GUIDE FOR 15 NUT PLATE DRILL MOTOR SYMPTOM REASON SOLUTION Air motor and/or clamp and feed func- Trigger or pilot valves clogged with for- Disconnect air line then remove trigger tions do not start when trigger is de- eign matter. and pilot valves and inspect for debris.

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