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Quackenbush 120SC - 225 Operation & Service Manual

225 self colleting drill

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120SC - 225 SELF COLLETING DRILL
Houston Operation
7007 Pinemont
Houston, TX 77040
Operation & Service Manual
823004
Recoules Operation
Zone industrielle - B.P. 28
Avenue Maurice Chevalier
77831 Ozoir-la-Ferriere Cedex France
12/01
1

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Summary of Contents for Quackenbush 120SC - 225

  • Page 1 Operation & Service Manual 823004 12/01 120SC - 225 SELF COLLETING DRILL Houston Operation Recoules Operation 7007 Pinemont Zone industrielle - B.P. 28 Houston, TX 77040 Avenue Maurice Chevalier 77831 Ozoir-la-Ferriere Cedex France...
  • Page 3: Safety Recommendations

    Safety Recommendations For your safety and the safety of others, read and understand CAUTION the safety recommendations and operating instructions be- fore operating any drill motor. • Before the tool is connected to the air supply, the throttle should Always wear protective equipment: be checked for proper operation (i.e., throttle valve moves freely and returns to closed position).
  • Page 4 Safety Recommendations Any tool operator should be aware of the following warning signs WARNING and symptoms so that a problem can be addressed before it Keep hands away from becomes a debilitating injury. Any user suffering from prolonged clamping and feed symptoms of tingling, numbness, blanching of fingers, clumsi- mechanisms.
  • Page 5: Safety Labels

    Safety Recommendations Safety Labels The safety labels found on this tool are an essential part of this product. Labels should not be removed. Labels should be checked peri- odically for legibility. Replace safety labels when missing or when the information can no longer be read.
  • Page 6: Special Tools

    Index Safety Recommendations Tool Adjustments Major Tool Components Drill Assembly 26-30 Introduction and General Information Gear Set Assemblies 31-32 Air System Diagrams 8-11 Backhead Disassembly Accessories Air Motor Disassembly Template Boss 12-13 Spindle Adjustment Jig Collet Foot Attachments 13-14 Quill & Pressure Foot Removal High Curvature Pad Assembly How to Change Quills Booster Pump Assembly...
  • Page 7: Introduction And General Information

    Introduction and General Information The Q-Matic 120SC-225 are air operated, hydraulically Air Consumption: Air consumption of the Q-Matic 120SC- controlled tool that automatically clamps to the material, 225 is 45 c.f.m. at 90 p.s.i. dynamic. drills and countersinks close tolerance holes in one opera- Weight: 15SC-225 weight with the aluminum pressure foot tion.
  • Page 25 WARNING: Disconnect air-supply before servicing. Tool Adjustments Clamp mechanism moves when connecting or removing air supply. Keep hands and fingers away from clamping and feed mechanism. Spindle Stroke Adjustment Dwell Adjustment Loosen spindle adjustment lock, then turn spindle adjust- Insert appropriate size allen wrench into dwell adjustment ment knob.
  • Page 26 Muffler Subassembly - 641055 ITEM PART NO. PART NAME QTY. 632130 BOX, MUFFLER 632126 ELEMENT, MUFFLER 632132 PLENUM 619995 SCREW, SHC (10-24UNC-3A) 632125 SCREW, HSBHC (10-32UNF X 1.250) ** PARTS NOT INCLUDED IN SUBASSEMBLY: 632125 - SCREWS 15SC Upgrade to 120SC Subassembly - 641099 Name of Part Quanity Part No.
  • Page 27 622860 622861 619164 622134 SPINDLE GEAR SHOWN ONLY 624016 622778 843791 SEE SPECIFIC GEAR ASSEMBLIES ASSEMBLE 624020 844305 622777 622700 FOR ASSEMBLY INSTRUCTIONS BACK-TO-BACK 622773 844310 624018 625772 622780 641055 624021 625650 623848 622779 Muffler Assy. 625664 867745 622698 SPINDLE SET 622776 622695 623875...
  • Page 28 622376 622353 845614 847710 615645 (2 REQ'D) 623641 622277 (8 REQ'D) 622757 622056 622376 (3 REQ'D) 622277 SECTION C-C 847710 632128 812962 622353 622255 615645 622620 847272 622862 (4 REQ'D) 622358 625078 622617 622616 622618 843913 622615 812164 622758 847095 864335 615641 622759...
  • Page 29 622053 (3 REQ'D) 622768 847710 (3 REQ'D) 843434 622250 612625 622384 847710 (2 REQ'D) 844303 (2 REQ'D) - USE LOCTITE ON TH'DS 623596 - ASSEMBLY,GEAR SET 623880 623881 844407 (4 REQ'D) 847710 (2 REQ'D) 622026 844301 VIEW D-D...
  • Page 30: Parts List

    PARTS LIST Part No. Name of Part Qty. Part No. Name of Part Qty. 203245 Label; caution 623084 Screw; orifice 203246 Label; warning 623596 Screw; shc 624032 Pressure foot; right 623641 Acorn nut 624035 Pressure foot; left 623691 Trigger valve assembly 624242 Label;...
  • Page 31 GEAR SET ASSEMBLIES 621835 - 270RPM 621503 - 470RPM Part No. Name of Part Qty. Part No. Name of Part Qty. 623848 623848 REF. Assembly, Backhead REF. Assembly, Backhead 621515 Assembly, Spacer 621515 Assembly, Spacer 622803 Plate, Gear Set 623772 Plate, Gear Set 622800 Gear, Spindle...
  • Page 32 621505 - 3,500RPM 621686 - 5,500RPM Part No. Name of Part Qty. Part No. Name of Part Qty. 623848 623848 REF. REF. Assembly, Backhead Assembly, Backhead 621515 Assembly, Spacer 621515 Assembly, Spacer 622786 622796 Plate, Gear Set Plate, Gear Set 622783 Gear, Spindle 622795...
  • Page 35: Installation Instructions

    Booster Pump Assembly Instructions Booster Pump Assembly 621950 ITEM PART DESCRIPTION NUMBER QTY. NUMBER 621500 Assembly, Body 621501 Assembly, End Plate, High Pressure 622660 End Plate, Low Pressure 622792 Gasket, End Plate, Low Pressure 622662 Valve, Pressure Relief 622663 Piston, Pressure Relief 622664 Valve,Check 622665...
  • Page 36 Note: Upper number is item. Lower number is quantity required.
  • Page 37 Note: Upper number is item. Lower number is quantity required.
  • Page 38 ITEM PART NO. PART NAME QTY. 863325 10-24 X 5/8 SFHCS 632178 CHECK VALVE 624905 FITTING TO TEMPLATE FOOT 624911 FITTING 624973 FITTING, MALE ELBOW 624906 FITTING, MALE PUSH-IN 624910 NYLON TUBING TO NDSJC FOOT 629091 PLATE, MOUNTING 631799 RESERVOIR, LARGE MANUAL FILL 631800 RESERVOIR, SMALL MANUAL FILL 631801...
  • Page 39: Troubleshooting

    TROUBLE SHOOTING SYMPTOM REASON SOLUTION Air motor and/or clamp and feed func- Trigger or pilot valves clogged with for- Remove trigger and pilot valves (sepa- tions do not start when trigger is de- eign matter. rately) and inspect for rust or debris. In- pressed.
  • Page 40 CooperTools 7007 Pinemont Houston, Texas 77040 Phone: (713) 462-4521 Fax: (713) 460-7008 www.cooperindustries.com...

This manual is also suitable for:

120sc