1. Manuals
  2. Brands
  3. CMC Manuals
  4. Computer Hardware
  5. 30 HP30
  6. Installation and operation instruction manual

CMC 30 HP30 Installation And Operation Instruction Manual

Cmc ac variable speed drive 1 -30 hp (230/460v)
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
CMC AC Variable Speed Drive
Read this manual carefully before installing, wiring,
operating, servicing or inspecting the drive.
Keep this manual within easy reach for quick reference.
1 1 1 1 - - - - 30 HP
30 HP (230/4
30 HP
30 HP
(230/46 6 6 6 0V)
(230/4
(230/4
Installation, Operation and
Maintenance Instruction
Series
S
0V)
0V)
0V)

Advertisement

Table of Contents
loading

Related Manuals for CMC 30 HP30

Summary of Contents for CMC 30 HP30

  • Page 1 CMC AC Variable Speed Drive 1 1 1 1 - - - - 30 HP Read this manual carefully before installing, wiring, operating, servicing or inspecting the drive. Keep this manual within easy reach for quick reference. Series 30 HP...

  • Page 2: Safety Instructions

    Thank you for purchasing CMC Variable Frequency Drives ! SAFETY INSTRUCTIONS Always follow safety instructions to prevent accidents and potential hazards from occurring. In this manual, safety messages are classified as follows: WARNING CAUTION Throughout this manual we use the following two illustrations to make you aware of safety considerations: Identifies potential hazards under certain conditions.

  • Page 3: Operating Precautions

    Operate the switches with dry hands. Otherwise, you may get an electric shock. Do not use the cable when its insulating tube is damaged. Otherwise, you may get an electric shock. Do not subject the cables to scratches, excessive stress, heavy loads or pinching. Otherwise, you may get an electric shock.
  • Page 4 Use the inverter under the following environmental conditions: Ambient temperature Relative humidity Storage temperature Location Altitude, Vibration Atmospheric pressure (2) Wiring Do not connect a power factor correction capacitor, surge suppressor, or RFI filter to the output of the inverter. The connection orientation of the output cables U, V, W to the motor will affect the direction of rotation of the motor.
  • Page 5 Use an insulation-rectified motor or take measures to suppress the micro surge voltage when driving 400V class motor with inverter. A micro surge voltage attributable to wiring constant is generated at motor terminals, and may deteriorate insulation and damage motor. Before operating unit and prior to user programming, reset user parameters to default settings.

  • Page 7: Table Of Contents

    USER SELECTION GUIDE (ACTIONMASTER SPECIFICATIONS) ...II CHAPTER 1 - INSTALLATION... 1-2 Inspection...1-2 Environmental Conditions ...1-2 Mounting...1-2 Other Precautions...1-2 Dimensions...1-2 Basic Wiring ...1-2 Power Terminals ...1-2 Control Terminals ...1-2 CHAPTER 2 - OPERATION... 2-2 Parameter Groups...2-2 LCD Keypad...2-2 7-Segment Keypad...2-2 Operation Method ...2-2 CHAPTER 3 - QUICK-START PROCEDURES ...
  • Page 8 Application Group [APP]...6-2 CHAPTER 7 - OPTIONS ... 7-2 Sub-A board ...7-2 Sub-B Board ...7-2 Sub-C Board (Isolated) ...7-2 Sub-D Board ...7-2 Communication option boards ...7-2 External options...7-2 CHAPTER 8 - TROUBLESHOOTING & MAINTENANCE ... 8-2 Fault Display...8-2 Fault Remedy ...8-2 Troubleshooting...8-2 How to Check Power Components...8-2 Maintenance ...8-2...

  • Page 9: User Selection Guide (Actionmaster Specifications)

    Maximum output voltage will not be greater than the input voltage. Output voltage less than the input voltage may be programmed. 1~5 HP inverters have internal braking resistors as standard. 7.5~10 HP inverters utilize optional braking resistors. On the Board...
  • Page 10 Max. Continuous 5 seconds Baking Time Max. Duty Weight [lbs] 10.4 460V Class (40 ~ 100HP) Model Number SV xxx ACtionMaster - 4 Motor Rating Capacity [kVA] Output FLA [A] Ratings Frequency 0 ~ 400 Hz (0-120Hz for Vector control) Voltage 380 ~ 460 V Input...
  • Page 11 Jog Operation Auto Operation Operates via Internal Sequence by Setting Multi-Function Terminal (5 Way * 8 Step) Fault Reset Trip Status is Removed when Protection Function is Activated Operating Status Frequency Detection Level, Overload Alarm, Stalling, Over Voltage, Under Voltage, Inverter Overheating, Running, Stop, Constant Speed, Inverter By-Pass, Speed Searching, Auto-Operation Step, Auto-Operation Sequence Fault Output...

  • Page 13: Chapter 1 - Installation

    015: 2 HP 220: 30 HP 022: 3 HP 300: 40 HP 037: 5 HP 370: 50 HP 055: 7.5 HP 450: 60 HP 075: 10 HP 550: 75 HP 110: 15 HP 750: 100 HP 150: 20 HP 1.2 Environmental Conditions Verify ambient condition for the mounting location.

  • Page 14: Other Precautions

    Chapter 1 - Installation 1.4 Other Precautions Do not carry the inverter by the front cover. Do not install the inverter in a location where excessive vibration is present. Be cautious when installing on presses or moving equipment. The life span of the inverter is greatly affected by the ambient temperature. Install in a location where temperature are within permissible limits (- 10 ~ 40 ℃).

  • Page 15: Dimensions

    1.5 Dimensions Frame # 1: 1 ~ 5 HP Frame # 2: 7.5 ~ 10 HP Frame Model Number SV008ACtionMa SV015ACtionMa Frame # 1 SV022ACtionMa SV037ACtionMa SV055ACtionMa Frame # 2 SV075ACtionMa ster-2/4 ster-2/4 (5.91) (5.12) ster-2/4 ster-2/4 ster-2/4 (7.87) (7.09)
  • Page 16 Chapter 1 - Installation BLANK...
  • Page 17 Frame # 3: 15 ~ 20 HP Frame # 4: 25 ~ 30 HP Frame Model Number SV110ACtionMa ster-2/4 Frame # 3 SV150ACtionMa ster-2/4 SV185ACtionMa ster-2/4 Frame # 4 SV220ACtionMa ster-2/4 (9.84) (9.06) (15.16) (11.97) (11.18) (18.11) Chapter 1 - Installation mm (inches) (14.57)
  • Page 18 Chapter 1 - Installation BLANK...

  • Page 19: Basic Wiring

    2. Analog speed command may be set by Voltage, Current or both. 3. When installing the DC Reactor, the Common Busbar between P1 and P2 must be removed. 4. 1 ~ 10 HP inverters have on-board braking circuit. Braking resistors are only included for 1 ~ 5 inverters. Dynamic...

  • Page 20: Power Terminals

    Chapter 1 - Installation 1.7 Power Terminals Type A Configuration: 1 ~ 5 HP (SV008ACtionMaster-2, SV015ACtionMaster-2, SV022ACtionMaster-2, SV037ACtionMaster-2, SV008ACtionMaster-4, SV015ACtionMaster-4, SV022ACtionMaster-4, SV037ACtionMaster-4) Type B Configuration: 7.5 ~ 10 HP (SV055ACtionMaster-2, SV075ACtionMaster-2, SV055ACtionMaster-4, SV075ACtionMaster-4) Type C Configuration: 15 ~ 30 HP (SV110ACtionMaster-2, SV150ACtionMaster-2, SV185ACtionMaster-2,...
  • Page 21 1.7.1 Type A Configuration As standard on the ACtionMaster inverter, this type of configuration has internal dynamic braking resistor of 3% ED. When an application requires more braking duty, an external dynamic braking resistor may be connected instead of the internal resistor.
  • Page 22 Chapter 1 - Installation 1.7.3 Type C Configuration A Dynamic Braking Unit or a DC Bus Choke or both of them may be added to ACtionMaster series inverters that have a Type A Configuration power terminal strip. Jumper Between P1 and P2 Must Be Removed in Order to Install a DC Bus Choke.
  • Page 23 Inverter Capacity Below 5 HP 7.5 ~ 10 HP 15 ~ 20 HP 25 ~ 30 HP Grounding wire Sizes, AWG (mm ² ² ² ² )
  • Page 24 Refer to the following table for wires, terminal lugs, and screws used to connect the inverter power input (R, S, T) and output (U, V, W). Terminal Inverter Capacity Screw Size 1 ~ 3 HP M3.5 5 HP M3.5 7.5 HP...

  • Page 25: Control Terminals

    1.8 Control Terminals AXA AXC Type Symbol Multi-Function Input P1, P2, P3 1, 2, 3 Forward Run Command Reverse Run Command Jog Frequency Reference Emergency Stop Fault Reset Sequence Common Frequency Setting Power (+12V) Frequency Reference (Voltage) Frequency Reference (Current) Frequency Setting Common Terminal Analog Output (0~10V)
  • Page 26 Chapter 1 - Installation 1.8.1 Wiring Control Terminals Wiring Precautions CM and 5G terminals are insulated to each other. Do not connect these terminals with each other and do not connect these terminals to the power ground. Use shielded wires or twisted wires for control circuit wiring, and separate these wires from the main power circuits and other high voltage circuits.
  • Page 27 Chapter 1 - Installation 1.8.2 Keypad Connection Connect keypad to the keypad connector as illustrated below. The LCD output will not be displayed on the keypad if the keypad is not connected properly. Keypad Connector (CN3) Power Supply Input, Gate Drive Signal Output Connector Socket Sub-Board Connector Sub-Board...
  • Page 28 Chapter 1 - Installation Notes: 1-16...

  • Page 29: Chapter 2 - Operation

    CHAPTER 2 - OPERATION The ACtionMaster series inverter has seven parameter groups separated according to their applications as indicated in the following table. The ACtionMaster series inverter provides two kinds of keypad. One is of 32-character alphanumeric LCD keypad and the other is of 7-Segment LED keypad.

  • Page 30: Lcd Keypad

    Chapter 2 - Operation 2.2 LCD Keypad LCD keypad can display up to 32 alphanumeric characters, and various settings can be checked directly from the display. The following is an illustration of the keypad. 32 character, back light, LCD display. The back light is adjustable.
  • Page 31 2.2.1 LCD Keypad Display 2) Run/Stop Source 1) Parameter group 5) Parameter Code 6) Operating Status Displays 1) Parameter Group 2) Run/Stop Source 3) Frequency Setting Source 4) Output Current 5) Parameter Code 6) Operating Status 7) Drive Output Frequency Command Frequency 3) Frequency Setting Source ¢º...
  • Page 32 Chapter 2 - Operation 2.2.2 Procedure for Setting Data (LCD Keypad) 1. Press [MODE] key until the desired parameter group is displayed. 2. Press [▲] or [▼] keys to move to the desired parameter code. If you know the desired parameter code, you can set the code number of each parameter group in “Jump code”, except DRV group.
  • Page 33 2.2.3 Parameter Navigation (LCD Keypad) The parameter group moves directly to DRV group by pressing [SHIFT/ESC] key in any parameter code. Drive Group FU1 Group 0.0 A ▶ MODE 00 STP 0.00 Hz MODE Acc. time ▶ 10.0 sec MODE Dec.

  • Page 34: 7-Segment Keypad

    Chapter 2 - Operation 2.3 7-Segment Keypad 7-segment display Encoder knob Used to move you through parameter groups and parameter code. Also, used to change data by rotating knob. Program Button is used to go into programming mode to change data. Enter Button is used to enter the changed data.
  • Page 35 2.3.1 7-Segment Keypad Display 1) Parameter Group 2) Parameter Code and Operating Status Display 1) Parameter Group Displays the parameter groups of DRV, FU1, FU2, I/O, EXT, COM, APP groups. Each LED is lit when its parameter group is selected and blinks when the parameter code is located on DRV 20, DRV 21, DRV 22, DRV 23, DRV 24, and DRV 25.
  • Page 36 Chapter 2 - Operation 2.3.2 Procedure for Setting Data (7-Segment Keypad) In DRV Group: 1. Rotate the encoder knob until the desired parameter code is displayed. 2. Press [PROG/ENT] key to go into the programming mode, then the display blinks. 3.
  • Page 37 2.3.3 Parameter Navigation (7-Segment Keypad) The parameter group moves directly to DRV group by pressing [SHIFT/ESC] key in any parameter code. DRV Group D R V FU 1 FU 2 I / O D R V F U 1 F U 2 I / O D R V FU 1 FU 2...

  • Page 38: Operation Method

    Chapter 2 - Operation 2.4 Operation Method The ACtionMaster has several operation methods as shown below. Operation Method Operation using Keypad Run/Stop command and frequency are set only through the keypad. Operation using Closing FX or RX terminal performs Run/Stop. Control Terminals Frequency reference is set through V1 or I or V1+I terminal.
  • Page 39 Chapter 2 - Operation Notes: 2-11...

  • Page 41: Chapter 3 - Quick-Start Procedures

    CHAPTER 3 - QUICK-START PROCEDURES These Quick-Start Up instructions are for those applications where: The user wants to get the ACtionMaster inverter started quickly The factory-preset values are suitable for the user application The factory-preset values are shown on the ‘Chapter 4 - Parameter List’. The ACtionMaster inverter is configured to operate a motor at 60Hz (base frequency).

  • Page 42: Operation Using Keypad

    Chapter 3 - Quick-Start Procedures 3.1 Operation using Keypad 1. Apply AC power. 2. LCD: Press [▲ key three times. 7-Seg: Rotate the encoder knob until ‘03’ is displayed. 3. LCD: Press [PROG] key. 7-Seg: Press[PROG/ENT] key. 4. LCD: Press [▼] key one time. 7-Seg: Rotate the encoder knob left.

  • Page 43: Operation Using Control Terminals

    3.2 Operation using Control Terminals 1. Install a potentiometer on terminals V1, VR, 5G and connect wiring as shown below. P1 P2 P3 FX RX NC CM BX JOG CM 2. Apply AC power. 3. Confirm that the DRV 03 is set at ‘Fx/Rx-1’. 4.

  • Page 44: Operation Using Keypad And Control Terminals

    Chapter 3 - Quick-Start Procedures 3.3 Operation using Keypad and Control Terminals 3.3.1 Frequency set by External Source and Run/Stop by Keypad 1. Install a potentiometer on terminals V1, VR, 5G and connect wiring as shown below left. When a ‘4 to 20mA’ current source is used as the frequency reference, use terminals I and 5G as shown below right. DRV 04 must be set at V1 .
  • Page 45 3.3.2 Frequency set by Keypad and Run/Stop by External Source. 1. Connect wiring as shown below. P1 P2 P3 FX RX NC CM BX JOG CM 2. Apply AC power. 3. Confirm that the DRV 03 is set at ‘Fx/Rx-1’. 4.

  • Page 47: Function Setting

    CHAPTER 4 - VARIOUS FUNCTION SETTING & DESCRIPTION 4.1 Function Setting 4.1.1 Basic function parameter setting It is the basic function setting. All settings are factory defaults unless users make change. It is recommended to use factory setting value unless the parameter change is necessary. 1) Common parameter setting The following table shows common parameter setting that should be checked before use but making change does not affect inverter control type.
  • Page 48 Chapter 4 – Function Settings 3) V/F + PG control If FU2-39 [control mode] is set to V/F with PG (encoder) feedback using SUB-B or SUB-D boards, the control type is automatically changed to V/F + PG. The following parameters should be set accordingly to enable PG feedback using SUB- B or SUB-D boards.
  • Page 49 FU2-40 Motor constants calculation disabled All constants can be measured in this code but different constants are tuned according to control mode type; For V/F, Slip compen , Sensorless_S, Sensorless_T: (No-load current, stator resistance, leakage inductance, stator inductance available) Note) Only no-load current can be calculated during V/F and Slip compensation. For Vector_SPD, Vector_T: No-load current, stator resistance, leakage inductance, stator inductance, encoder test, rotor filter time constant...
  • Page 50 Chapter 4 – Function Settings Before selecting Vector control mode, encoder setting should be done as indicated above. If the parameter value of actual motor is set in common setting, execute Auto-tuning before selecting vector control mode. Parameter Name Code Control Mode Selection FU2-39 Forward/ Reverse...
  • Page 51 2) Sensorless vector control Related parameters for starting during Sensorless vector control when FU2-39 [Control Mode Selection] is set to 2 {Sensorless_S}. Status FU1-14 When starting I/O12~14 EXT2~4 3) Vector control [Vector_SPD, Vector_TRQ] Related parameters for starting/ running/ stopping during Vector control when FU2-39 [Control Mode Selection] is set to 4 {Vector_SPD}.
  • Page 52 Chapter 4 – Function Settings 5) Parameter initialize Parameter Name Software version FU2-79 FU2-91 Parameter FU2-92 Read/Write/Initialize/Write FU2-93 protection FU2-94 6) Protection & fault detection level setting Parameter Name FU1-50 FU1-51 Electronic thermal FU1-52 FU1-53 FU1-54, FU1-55 Overload alarm and trip FU1-56, FU1-57 FU1-58 Stall prevention...
  • Page 53 8) Operation-starting method Parameter Name FU2-20 FU2-21 Starting method FU2-26 FU2-27 FU2-22 FU2-23 Speed Search Selection FU2-24 FU2-25 4.1.3 Advanced function 2 setting 1) PID operation The inverter can be used to exercise process control, e.g. flow rate, air volume or pressure via PID feedback control. Parameter Name PID control setting FU2-41~ FU2-60...
  • Page 54 Chapter 4 – Function Settings 3) Auto sequence operation If I/O-50 [Auto (Sequence) Operation selection] is set to 1 {Auto-A} or 2 {Auto-B}, up to 5 sequences can be set with max of 8 steps (speed) in each sequence. Therefore, max 40 operating steps can be made. Two different types of auto sequence (A, B) operation are available.
  • Page 55 4.2 Operation Example Operation V/F Control + Analog Voltage Input (V1) + Operation via Terminal (FX/RX) Example (1) [Operation condition] -. Control mode : V/F control -. Frequency command : 50[Hz] analog input via V1 terminal -. Accel/Decel time : Accel – 15 [Sec], Decel – 25 [Sec] -.

  • Page 56: Operation Example

    Chapter 4 - Operation Examples Operation (V/F + PG) Control + operation (Run/Stop) via Keypad example (2) [Operation condition] -. Control mode: V/F + PG control -. Frequency command: 50[Hz] Digital input via Keypad -. Accel time : 15[sec], Decel time : 25 [sec] -.
  • Page 57 Operation motor operation Example (3) [Operation condition] -. Control mode: V/F control -. 1 motor + 2 motor Operation by exchange using [2 -. Frequency command : Using Multi-speed motor --- Apply 50[Hz] as main speed motor --- Apply 20[Hz] with P1 terminal set as multi-speed operation -.
  • Page 58 Chapter 4 - Operation Examples Operation Sensorless_S Control + Multi-speed operation + Analog output (FM) Example (4) [Operation condition] -. Control mode : Sensorless Speed control -. Frequency command : Multi-function input from SUB-A and 8 step speed operation (Multi-speed 7 + jog freq 1) -.
  • Page 59 Operation Vector_SPD Control Example (5) [Operation condition] -. Control Mode : Vector_SPD Control, -. Encoder specification : Pulse number (1024), Line Drive type -. Freq command : set it 55[Hz] via KPD-1 -. Accel/Decel time : Accel – 15 [sec], Decel – 25 [sec], -. Drive mode : Run/Stop via terminal FX/RX [Wiring] Input LC-200...
  • Page 60 Chapter 4 - Operation Examples Notes: 4-14...

  • Page 61: Chapter 5 - Parameter List

    CHAPTER 5 - PARAMETER LIST 5.1 Drive Group [DRV] Code Description Command Frequency or Command Torque (Output Frequency/ Cmd. freq Torque during motor run, DRV-00 Reference Frequency/ Cmd. Trq Torque during motor stop) Output Current (LCD) DRV-01 Acceleration Time Acc. time DRV-02 Deceleration Time Dec.
  • Page 62 Chapter 5 - Parameter List Code Description DRV-20 FU1 Group Selection DRV-21 FU2 Group Selection DRV-22 I/O Group Selection displayed in DRV-23 EXT Group Selection LCD keypad DRV-24 COM Group Selection DRV-25 APP Group Selection Code DRV-23 through DRV-24 appears only when a Sub-Board or an Option Board is installed. Keypad Display Setting Range 7-Segment...

  • Page 63: Function 1 Group [Fu1]

    5.2 Function 1 Group [FU1] Code Description FU1-00 Jump to Desired Code # Jump code FU1-03 Run Prevention Run Prev. FU1-05 Acceleration Pattern Acc. pattern FU1-06 Deceleration Pattern Dec. pattern FU1-07 Stop Mode Stop mode DC Injection Braking FU1-08 DcBr freq Frequency DC Injection Braking FU1-09...
  • Page 64 Chapter 5 - Parameter List Code Description FU1-25 High Limit Frequency F-limit Hi Manual/Auto Torque FU1-26 Torque boost Boost Selection Torque Boost in Forward FU1-27 Fwd boost Direction Torque Boost in Reverse FU1-28 Rev boost Direction FU1-29 Volts/Hz Pattern V/F pattern FU1-30 User V/F –...
  • Page 65 Chapter 5 - Parameter List Adj. Keypad Display Setting Range Factory During Code Description Units Page Default 7-Segment 7-Segment [PROG/ENT] FU1-99 Return Code Not available displayed [SHIFT/ESC]...

  • Page 66: Function 2 Group [Fu2]

    Chapter 5 - Parameter List 5.3 Function 2 Group [FU2] Code Description FU2-00 Jump to desired code # Jump code FU2-01 Previous Fault History 1 Last trip-1 FU2-02 Previous Fault History 2 Last trip-2 FU2-03 Previous Fault History 3 Last trip-3 FU2-04 Previous Fault History 4 Last trip-4 FU2-05 Previous Fault History 5...
  • Page 67 Code Description Delay Time FU2-27 Retry Delay Before Auto Restart FU2-28 Speed Search Hold Time SS blk time FU2-30 Rated Motor Selection Motor select FU2-31 Number of Motor Poles Pole number FU2-32 Rated Motor Slip Rated-Slip Rated Motor Current FU2-33 Rated-Curr (RMS) No Load Motor Current...
  • Page 68 Chapter 5 - Parameter List Code Description Stator Inductance of FU2-43 Motor FU2-44 Rotor Time Constant P Gain for Sensorless FU2-45 SL P-gain Control I Gain for Sensorless FU2-46 SL I-gain Control FU2-47 PID Operation Selection proc PI mode PID Reference FU2-48 PID Ref Frequency Selection...
  • Page 69 Code Description FU2-72 Power On Display PowerOn disp FU2-73 User Display Selection User disp Gain for Motor Speed FU2-74 RPM factor Display DB (Dynamic Braking) FU2-75 DB mode Resistor Mode Selection Duty of Dynamic Braking FU2-76 DB %ED Resistor FU2-79 Software Version S/W version FU2-81 Acceleration Time...

  • Page 70: Input/Output Group [I/O]

    Chapter 5 - Parameter List Code Description Parameter Write FU2-94 Para. Lock Protection FU2-99 Return Code displayed 5.4 Input/Output Group [I/O] Code Description I/O-00 Jump to Desired Code # Jump code Filtering Time Constant for I/O-01 V1 filter V1 Signal Input I/O-02 V1 Input Minimum Voltage V1 volt x1...
  • Page 71 Code Description Multi-function Input I/O-13 P2 define Terminal ‘P2’ Define Multi-function Input I/O-14 P3 define Terminal ‘P3’ Define I/O-15 Terminal Input Status In status I/O-16 Terminal Output Status Out status Filtering Time Constant for I/O-17 Multi-Function Input Ti Filt Num Terminals I/O-20 Jog Frequency Setting...
  • Page 72 Chapter 5 - Parameter List Code Description Deceleration Time 1 I/O-26 Dec time-1 for Step Frequency I/O-27 Acceleration Time 2 Acc time-2 I/O-28 Deceleration Time 2 Dec time-2 I/O-29 Acceleration Time 3 Acc time-3 I/O-30 Deceleration Time 3 Dec time-3 I/O-31 Acceleration Time 4 Acc time-4...
  • Page 73 Code Description Fault Output Relay Setting I/O-45 Relay mode (30A, 30B, 30C) I/O-46 Inverter Number Inv No. I/O-47 Baud Rate Baud rate Operating selection at I/O-48 Lost command Loss of Freq. Reference Waiting Time after Loss of I/O-49 Time out Freq.

  • Page 74: External Group [Ext]

    Chapter 5 - Parameter List Code Description Transient Time to 1 Step I/O-58 Seq1 / 2T of Sequence 2 Steady Speed Time at 1 I/O-59 Seq1 / 2S Step of Sequence 2 Motor Direction of 1 Step I/O-60 Seq1 / 2D of Sequence 2 I/O-99 Return Code...
  • Page 75 Code Description Multi-Function Input EXT-03 P5 define Terminal ‘P5’ Define Multi-Function Input EXT-04 P6 define Terminal ‘P6’ Define EXT-05 V2 Mode Selection V2 mode Filtering Time Constant EXT-06 V2 filter for V2 Input Signal V2 Input Minimum EXT-07 V2 volt x1 Voltage Frequency EXT-08...
  • Page 76 Chapter 5 - Parameter List Code Description Encoder Feedback EXT-14 Frequency FeedBack Pulse Input Signal EXT-15 F pulse set Selection EXT-16 Encoder Pulse Number F pulse num Filtering Time Constant EXT-17 F filter for Pulse Input Signal Pulse Input Minimum EXT-18 F pulse x1 Frequency...
  • Page 77 Code Description Multi-function Output EXT-31 Q2 define Terminal ‘Q2’ Define Multi-function Output EXT-32 Q3 define Terminal ‘Q3’ Define LM (Load Meter) Output EXT-34 LM mode Selection EXT-35 LM Output Adjustment LM adjust AM1 (Analog Meter 1) EXT-40 AM1 mode Output Selection EXT-41 AM1 Output Adjustment AM1 adjust AM2 (Analog Meter 2)

  • Page 78: Communication Group [Com]

    Chapter 5 - Parameter List Code Description EXT-56 Torque Detection Level TD Level Torque Detection EXT-57 TD Band Bandwidth EXT-99 Return Code displayed 5.6 Communication Group [COM] COM group appears only when the corresponding Option Boards are installed. Please refer to the option manual for detail. Code Description COM-00 Jump to Desired Code #...

  • Page 79: Application Group [App]

    Code Description COM-13 Device Net Input Instance In Instance PLC Option Station COM-17 Station ID Number COM-20 Profibus ID Profi MAC ID COM-30 Output Number Output Num COM-31 Output 1 Output 1 COM-32 Output 2 Output 2 COM-33 Output 3 Output 3 COM-34 Output 4 Output 4...
  • Page 80 Chapter 5 - Parameter List Code Description APP-02 Traverse Amplitude Trv. Amp Traverse Scramble APP-03 Trv. Scr Amplitude APP-04 Traverse Accel Time Trv Acc Time APP-05 Traverse Decel Time Trv Dec Time Traverse Offset (Hi) APP-06 Trv Off Hi Setting Traverse Offset (Lo) APP-07 Trv Off Lo...
  • Page 81 Code Description APP-25 Wake-Up Level WakeUp Level Auto Change Mode APP-26 AutoCh-Mode Selection APP-27 Auto Change Time AutoEx-intv APP-28 Auto Change Level AutoEx-level APP-29 Inter-Lock Selection Inter-lock APP-30 Actual Value Display Actual Value Actual Value Display in APP-31 Actual Perc Percentage APP-32 Draw Mode Selection...

  • Page 82: Sub-Board Selection Guide According To Function

    Chapter 5 - Parameter List 5.8 Sub-Board Selection Guide According To Function Code Function Description Multi-Function Input Terminal ‘P4’ EXT-02 Multi-Function Input Terminal ‘P5’ EXT-03 Multi-Function Input Terminal ‘P6’ EXT-04 V2 Mode Selection EXT-05 Filtering Time Constant for V2 Input Signal EXT-06 V2 Input Minimum Voltage EXT-07...
  • Page 83 Chapter 5 - Parameter List Notes: 5-23...

  • Page 85: Chapter 6 - Parameter Description

    CHAPTER 6 - PARAMETER DESCRIPTION 6.1 Drive group [DRV] DRV-00: Command Frequency or Command Torque/ Output Current (LCD) DRV► Cmd. Freq* 0.00 Hz Factory Default: 0.00 Hz * In Torque mode : LCD display - Cmd. Trq 7 Segment - r In FU2-39[Control Mode Selection], 4 (Sensorless_T) 6 (Vector_TRQ) is torque mode.
  • Page 86 Chapter 6 - Parameter Description [DRV] Code Keypad Display I/O-01 V1 filter I/O-02 V1 volt x1 I/O-03 V1 freq y1 I/O-04 V1 volt x2 I/O-05 V1 freq y2 ➨ Important : Increase I/O-01-[Filter Time Constant for V1 Signal Input] if the V1 signal is affected by noise causing unstable operation.
  • Page 87 DRV-02: Deceleration Time DRV► Dec. time 20.0 sec Factory Default: 20.0 sec The inverter targets the FU2-70 when accelerating or decelerating. When the FU2-70 is set to “Maximum Frequency”, the acceleration time is the time taken by the motor to reach FU1-20 from 0 Hz. The deceleration time is the time taken by the motor to reach 0 Hz from FU1-20 [Maximum Frequency].
  • Page 88 Chapter 6 - Parameter Description [DRV] Setting Range Description 7-Seg Keypad Run/Stop is controlled by Keypad. Control Terminals FX, RX and 5G Fx/Rx-1 control Run/Stop. (Method 1) Control Terminals FX, RX and 5G Fx/Rx-2 control Run/Stop. (Method 2) Output Frequency Forward Reverse FX-CM...
  • Page 89 Output Frequency Freq. max Reference Freq. Range [Freq Mode: ‘V1’] Output Frequency Freq. Max Reference Freq. Range 20mA [Freq Mode: ‘I’] Output Frequency Freq. Max Reference Freq. Range 0V+4mA 10V+20mA [Freq Mode: V1+’I’] Related functions: DRV-00 [Digital Command Frequency or Command Torque ] FU2~39 [Control Mode Selection] I/O-01~10 [Analog Voltage/Current input...
  • Page 90 Chapter 6 - Parameter Description [DRV] Related Functions: I/O-12 to I/O-14 [Reference Inputs] I/O-17 [Filtering Time Constant] I/O-21 to I/O-21 [Step Frequency 4~7] I/O-01 to I/O-10: Scaling the analog input signals (V1 and I) for frequency reference. I/O-17: Adjusts the response sensibility of the input terminal to eliminate contact noise.
  • Page 91 Output Phase Loss Phase Open Inverter Over-Load Inv. OLT ☞ Note: There are WDOG error, EEP error, and ADC Offset for the inverter Hardware Fault - the inverter will not reset when H/W fault occurs. Repair the fault before turning on the power.
  • Page 92 Chapter 6 - Parameter Description [DRV] Notes:...

  • Page 93: Function 1 Group [Fu1]

    6.2 Function 1 Group [FU1] FU1-00: Jump to Desired Code # FU1► Jump code Factory Default: Jumping directly to any parameter code can be accomplished by entering the desired code number. This code is available only with LCD keypad. FU1-03: Run Prevention FU1►...
  • Page 94 Chapter 6 - Parameter description [FU1] Output Frequency Acc. Pattern Dec. Pattern [Accel/Decel Pattern: ‘Linear’] Output Frequency Acc. Pattern Dec. Pattern [Accel/Decel Pattern: ‘S-curve’] Output Frequency Acc. Pattern Dec. Pattern [Accel/Decel Pattern: ‘U-curve’] FU1-07: Stop Mode FU1► Stop mode Decel Factory Default: Decel Sets the stopping method for the inverter.
  • Page 95 Output Frequency Output Cutoff Output Voltage Output Cutoff Stop Command FX-CM [[Stop Mode: ‘Free-run’] FU1-08: DC Injection Braking Frequency FU1-09: DC Injection Braking On-delay Time FU1-10: DC Injection Braking Voltage FU1-11: DC Injection Braking Time FU1► DcBr freq 5.00 Hz Factory Default: 5.00 Hz FU1►...
  • Page 96 Chapter 6 - Parameter description [FU1] FU1-12: Starting DC Injection Braking Time FU1-13: Staring DC Injection Braking Time FU1► DcSt value 50 % Factory Default: 50 % FU1► DcSt time 0.0 sec Factory Default: 0.0 sec Inverter holds the starting frequency for Starting DC Injection Braking Time.
  • Page 97 FU1-15: Hold Time FU1► Hold Time 1000 ms Factory Default: 1000 ms To set the time to maintain holding torque at zero speed and stop the operation in a shortest time during Vector_SPD mode operation The inverter runs to maintain speed 0 for the hold time in Vector_SPD mode and decelerates to stop after the hold time elapse.
  • Page 98 Chapter 6 - Parameter description [FU1] Output Voltage Rated Voltage FU1-22. FU1-21. FU1-20 ☞ Note: If the command frequency is set lower than the starting frequency, inverter does not output voltage to motor. FU1-23: Frequency Limit Selection FU1-24: Low Limit Frequency FU1-25: High Limit Frequency FU1►...
  • Page 99 ☞ Note: When FU2-40 [Control Mode] is set to ‘Sensorless’, the torque boost value is the rate per thousand of inverter rated voltage. [Auto Torque Boost]: Inverter outputs high starting torque by automatic boosting according to the load. ☞ Note: Auto torque boost is only available for the 1 Manual torque boost must be used for the 2 ☞...
  • Page 100 Chapter 6 - Parameter description [FU1] Output Voltage 100% Freq. Base [V/F Pattern: ‘Square’] Output Voltage 100% FU1-37 FU1-35 FU1-33 FU1-31 FU1-30 FU1-36 FU1-32 FU1-34 [V/F Pattern: ‘User V/F’] FU1-30 ~ FU1-37: User V/F Frequency and Voltage FU1► User freq 1 15.00 Hz Factory Default: Output...
  • Page 101 Related Functions: FU1-21 [Base Frequency] FU1-22 [Starting Frequency] FU1-29 [Volts/Hz Pattern] FU1-38: Output Voltage Adjustment FU1►Volt control 100.0 % Factory Default: 100.0 % This function is used to adjust the output voltage of the inverter. This is useful when using a motor with a lower rated voltage than the main input voltage.
  • Page 102 Chapter 6 - Parameter description [FU1] the motor has overheated. It trips in one minute when 150% of rated motor current established in FU2-33 flows for one minute. ☞ Note: The set value is the percentage of FU2-33 [Rated Motor Current]. FU1►...
  • Page 103 Motor Current]. Output Current FU1-54 [OL Level] FU1-54 [OL Level] AXA-AXC t1: FU1-55 [Overload Warning Time] [Overload Warning] Related Functions: FU2-33 [Rated Motor Current] I/O-44 [Multi-function Auxiliary Contact Output] FU1-56: Overload Trip Selection FU1-57: Overload Trip Level FU1-58: Overload Trip Delay Time FU1►...
  • Page 104 Chapter 6 - Parameter description [FU1] ☞ Note: The set value is the percentage of FU2-33 [Rated Motor Current]. FU1-59 [Stall Prevention Mode Selection] Setting Range FU1-59 bit 2 bit 1 Stall Prevention during Acceleration Stall Prevention during Steady Speed Stall Prevention during Deceleration When FU1-59 is set to ‘111’, stall prevention works during...
  • Page 106 Chapter 6 - Parameter description [FU1] Notes: 6-14...

  • Page 107: Function 2 Group [Fu2]

    6.3 Function 2 Group [FU2] FU2-00: Jump to desired code # FU2► Jump code Factory Default: Jumping directly to any parameter code can be accomplished by entering the desired code number. This code is available only with LCD keypad. FU2-01: Previous Fault History 1 FU2-02: Previous Fault History 2 FU2-03: Previous Fault History 3 FU2-04: Previous Fault History 4...
  • Page 108 Chapter 6 - Parameter Description [FU2] FU2-07: Dwell Frequency FU2-08: Dwell Time FU2► Dwell freq 5.00 Hz Factory Default: 5.00 Hz FU2► Dwell time 0.0 sec Factory Default: 0.0 sec This function is used to output torque in an intended direction.
  • Page 109 ☞ Note: When the reference frequency is set inside the jump frequency, the output frequency goes to the frequency marked by “ ” symbol. ☞ Note: If one frequency jump range is required, set all ranges to the same range. FU2-17: Start Curve for S-Curve Accel/Decel Pattern FU2-18: End Curve for S-Curve Accel/Decel...
  • Page 110 Chapter 6 - Parameter Description [FU2] Input Power Power On Output Frequency No Effect FX-CM Input Power Power On Output Frequency [Power ON Start: ‘No’] Start FX-CM [Power ON Start: ‘Yes’] ☞ Note: In case of using ‘Power ON Start’ to ‘Yes’, make sure to utilize appropriate warning notices to minimize the potential for injury or equipment damage.
  • Page 111 FU2► SS Sup-Curr 100 % Factory Default: 100 % FU2► SS P-gain Factory Default: FU2► SS I-gain 1000 Factory Default: 1000 This function is used to permit automatic restarting after Power ON, Fault Reset, and Instant Power Failure without waiting for the motor to stop. The speed search gain should be set after considering the inertia moment (GD ) and magnitude of torque of the load.
  • Page 112 Chapter 6 - Parameter Description [FU2] This function is used to allow the inverter to reset itself for a selected number of times after a fault has occurred. The inverter can restart itself automatically when a fault occurs. To use the speed search function during auto restarting set FU2-22 to ‘xx1x’.
  • Page 113 motor capacity. The motor related parameters are FU2-32 [Rated Motor Slip], FU2-33 [Rated Motor Current], FU2-34 [No Load Motor Current], FU2-42 [Stator Resistance], FU2-43 [Rotor Resistance], and FU2-44 [Leakage Inductance]. If you know the motor parameters, set the values in the relevant codes for better control performance.
  • Page 114 Chapter 6 - Parameter Description [FU2] This parameter affects the audible sound of the motor, noise emission from the inverter, inverter termperature, and leakage current. If the ambient temperature where the inverter is installed is high or other equipment may be affected by potential inverter noise, set this value lower.
  • Page 115 Conditions for Sensorless Vector Control Conditions for sensorless control are as follows. If one of the following conditions is not satisfied, the inverter may malfunction with insufficient torque, irregular rotation, or excessive motor noise. It is recommended to use V/F control.
  • Page 116 Chapter 6 - Parameter Description [FU2] FU2-40 ~ 44 [ Auto tuning ] FU2► Auto tuning --- NO --- Factory Default: FU2► 0.171 ohm Factory Default: 0.171 ohm FU2► Lsigma 3.34 mH Factory Default: 3.34 mH FU2► 29.03 mH Factory Default: 29.03 mH FU2►...
  • Page 117 FU2-40 LCD display Stator resistance (Rs) and Rs + Lsigma Enc Test ➨ Note 1 : Ls and Noload-Curr are only valid during Motor Rotation mode. ➨ Note 2 : The motor constants values change with temperature change, so auto tuning is to be conducted after the temperature of the motor is stabilized.
  • Page 118 Chapter 6 - Parameter Description [FU2] FU2► SL I-gain 3276 Factory Default: 3276 SL I-gain is the integral gain of speed controller. If this value is set low, you can get better transient response characteristic and steady state characteristic. However, if this value is set too low, there may be an overshoot in speed control.
  • Page 119 FU2-51: PID Feedback Signal Selection FU2-52: P Gain for PID Control FU2-53: I Gain for PID Control FU2-54: D Gain for PID Control FU2-55: High Limit Frequency for PID Control FU2-56: Low Limit Frequency for PID Control FU2► PID F/B Factory Default: Select the feedback signal for PID control.
  • Page 120 Chapter 6 - Parameter Description [FU2] [P Control] This is to compensate the error of a system proportionally. This is used to make the controller response fast for an error. When P control is used alone, the system is easily affected by an external disturbance during steady state.
  • Page 121 Freq I/O- 12~14 PID Ref Mode EXT- 2~4 FU2-48 'P Gain2' FU2-49 PID Ref PID Ref Display Freq Mode DRV-15 Keypad-1 Keypad-2 PID F/B FU2-51 Selection PID F/B Display DRV-15 FU2-52 PID P Gain FU2-53 PID I Gain FU2-54 PID D Gain FU2-59 PID P2 Gain Chapter 6 - Parameter Description [FU2]...
  • Page 122 Chapter 6 - Parameter Description [FU2] FU2-69: Accel/Decel Change Frequency FU2►Acc/Dec ch F 0.00 Hz Factory Default: 0.00 Hz This function is used to change Accel/Decel ramp at a certain frequency. This is useful in textile machine application. ☞ Note: If the multi-function input terminal (I/O-12 ~ I/O-14) is set to ‘XCEL-L’, XCEL-M’, or XCEL-H’, The Multi- Accel/Decel Time (I/O-25 ~ I/O-38) has the priority.
  • Page 123 Resistor Mode selection] to ‘Ext. DB-R’, and set the FU2-76 [Duty of DB Resistor]. ☞ This does not apply to 15~30 HP inverters. They need the Optional DB unit to use DB resistor. FU2-76: Duty of DB (Dynamic Braking) Resistor FU2►...
  • Page 124 Chapter 6 - Parameter Description [FU2] duty is calculated by ‘%ED=Decel time * 100 / (Accel time + Steady speed time + Decel time + Stop status time)’. FU2-79: Software Version FU2► S/W Version Ver 2.0 Factory Default: Ver. 2.0 Displays the software version.
  • Page 125 FU2-93: Parameter Initialize FU2► Para. init --- No --- Factory Default: This is used to initialize parameters back to the factory default values. Each parameter group can be initialized separately. Setting Range 7-Seg Displayed after initializing parameters. All parameter groups are initialized to All Groups factory default value.
  • Page 126 Chapter 6 - Parameter Description [FU2] Notes: 6-34...

  • Page 127: Input/Output Group [I/O]

    Chapter 6 - Parameter description [I/O] 6.4 Input/Output Group [I/O] I/O-00: Jump to Desired Code # I/O► Jump code Factory Default: Jumping directly to any parameter code can be accomplished by entering the desired code number. This code is available only with LCD keypad. I/O-01 ~ I/O-05: Analog Voltage Input (V1) Signal Adjustment This is used to adjust the analog voltage input signal when...
  • Page 128 Chapter 6 - Parameter Description [I/O] This is the filtering time constant for ‘I’ signal input. If the ‘I’ signal is affected by noise causing unstable operation of the inverter, increase this value. Increasing this value makes response time slower. I/O►...
  • Page 129 The following table shows the selection in I/O-48. Setting Range Description 7-Seg Continuous operating after loss of None frequency reference. Inverter cuts off its output after FreeRun determining loss of frequency reference. Inverter stops by its Decel pattern and Stop Decel time after determining loss of frequency reference.
  • Page 130 Chapter 6 - Parameter Description [I/O] Step Parameter Speed-H Frequency Code (P3) Step Freq-0 DRV-00 Step Freq-1 DRV-05 Step Freq-2 DRV-06 Step Freq-3 DRV-07 Step Freq-4 I/O-21 Step Freq-5 I/O-22 Step Freq-6 I/O-23 Step Freq-7 I/O-24 0: OFF, 1: ON ☞...
  • Page 131 [Dc-brake] DC Injection Braking can be activated during inverter stopped by configuring one of the multi-function input terminals (P1, P2, P3) to ‘Dc-bake’. To activate the DC Injection Braking, close the contact on the assigned terminal while the inverter is stopped. [Exchange] Exchange is used to bypass the motor from the inverter line to commercial power or the opposite.
  • Page 132 Chapter 6 - Parameter Description [I/O] [3-Wire] This function is for 3-wire start/stop control. This function is mainly used with a momentary push button to hold the current frequency output during acceleration or deceleration. [Wiring for 3-Wire Operation, P2 set to ‘3-Wire’] Output Frequency Freq.
  • Page 133 [XCEL stop] Inverter stops accelerating and decelerating when this terminal is ON. [P Gain2] This function is used to change P-Gain during PID operation. When this terminal is ON, PID controller changes P-Gain with PID P2-Gian set in FU2-59. Refer to PID Control Block Diagram. [SEQ-L, SEQ-M, SEQ-H] These functions are used for Auto drive (I/O-50).
  • Page 134 Chapter 6 - Parameter Description [I/O] [Trv Off.Lo] This function is used to make negative offset during traverse operation. Related Functions: APP-06 ~ APP-07 [Traverse Offset] [Trv Off.Hi] This function is used to make positive offset during traverse operation. Related Functions: APP-06 ~ APP-07 [Traverse Offset] [Interlock1, 2, 3, 4] This function is used for MMC operation.
  • Page 135 I/O-21 ~ I/O-24: Step Frequency 4, 5, 6, 7 I/O► Step freq-4 40.00 Hz Factory Default: 40.00 Hz □ □ □ I/O► Step freq-7 30.00 Hz Factory Default: 30.00 Hz These codes set the step frequencies. These frequencies are applied when the multi-function input terminals (P1, P2, P3) select the step.
  • Page 136 Chapter 6 - Parameter Description [I/O] [Current] FM terminal outputs inverter output current. The output value is determined by, FM Output Voltage = (Output current / Rated current) × 10V × IO-41 / 150 [Voltage] FM terminal outputs inverter output voltage. The output value is determined by, FM Output Voltage = (Output voltage / Max.
  • Page 137 Setting Range 7-Seg Lost Command Lost command detection Inverter running detection Stop Inverter stop detection Steady Steady speed detection INV line Exchange signal outputs COMM line Ssearch Speed search mode detection Step pulse Step detection in Auto mode Seq pulse Sequence detection in Auto mode Ready Inverter ready detection...
  • Page 138 Chapter 6 - Parameter Description [I/O] Output Frequency I/O-42 AXA-AXC CLOSED [AXA-AXC configured as ‘FDT-4’] [FDT-5] This is the inverted output of [FDT-4]. Output Frequency I/O-42 AXA-AXC [AXA-AXC configured as ‘FDT-5’] [OL] AXA-AXC is CLOSED when the output current has reached the FU1-54 [Overload Warning Level] for the FU1- 55 [Overload Warning Time].
  • Page 139 Related Functions: FU1-59 [Stall Prevention Mode] FU1-60 [Stall Prevention Level] [OV] AXA-AXC is CLOSED when the DC link voltage is above the Over-voltage level. DC Link Voltage OV Level AXA-AXC [AXA-AXC configured as ‘OV’] [LV] AXA-AXC is CLOSED when the DC link voltage is below the Low-voltage level.
  • Page 140 Chapter 6 - Parameter Description [I/O] Output Frequency Sequence 1 Sequence 3 SEQ1 / 2F SEQ2 / 2F SEQ1 / 1F SEQ3 / 2F SEQ3 / 1F P1-CM ‘SEQ-L’ P2-CM ‘SEQ-M’ P3-CM ‘Go step’ AXA-AXC ‘Step pulse’ Minimum 100msec [AXA-AXC configured as ‘Step pulse’] [Seq pulse] When Auto (Sequence) operation is selected in I/O-50, AXA-AXC outputs pulse signals on the last step.
  • Page 141 I/O-46: Inverter Number I/O-47: Baud Rate I/O► Inv No. Factory Default: This code sets the inverter number. This number is used in communication between inverter and communication board. I/O► Baud rate 9600 bps Factory Default: 9600 This code sets the communication speed. This is used in communication between inverter and communication board.
  • Page 142 Chapter 6 - Parameter Description [I/O] [Auto-A] This mode will allow the inverter to operate automatically followed by its pre-programmed sequence. According to this sequence, eight different steps of Frequency, Transient Time, Steady Speed time and Motor Direction can be initiated with only a single multi-function input contact closure (I/O-12 ~ I/O-14).
  • Page 143 ☞ Note: When a new sequence is selected during a sequence operating, the new sequence starts after the current sequence is finished. I/O-53 ~ I/O-84: Frequency, Transient Time, Steady Speed Time, Motor Direction setting of each Step and Sequence These parameter codes set the frequency, transient time, steady speed time, and motor direction.
  • Page 144 Chapter 6 - Parameter Description [I/O] Notes: 6-52...

  • Page 145: External Group [Ext]

    6.5 External Group [EXT] EXT group appears only when an optional Sub-Board is installed. EXT-00: Jump to Desired Code # EXT► Jump code Factory Default: Jumping directly to any parameter code can be accomplished by entering the desired code number. This code is available only with LCD keypad.
  • Page 146 Chapter 6 - Parameter Description [EXT] Setting Range 7-Seg Interlock3 Interlock4 Pre excite Pre-excitation Sensored Vector_SPD/TRQ Spd/Trq Operation change Sensored Vectro_SPD ASR P/PI P/PI control selection EXT-05: V2 Mode Selection – Sub-A, Sub-C EXT► V2 mode None Factory Default: None ‘V2’...
  • Page 147 Related Functions: DRV-04 [Frequency Mode] I/O-01 ~ I/O-05 [V1 Adjustment] EXT-12: Usage of Pulse Input Signal – Sub-B EXT► F mode None Factory Default: None This function is to select the usage of encoder pulse signal of ‘Sub-B’ board. The pulse signal from encoder can be used as the motor speed feedback or frequency reference.
  • Page 148 Chapter 6 - Parameter Description [EXT] EXT-16: Encoder Pulse Number – Sub-B EXT► F pulse num 1024 Factory Default: 1024 This code sets the encoder pulse per rotation of encoder. EXT-17: Filtering Time Constant for Pulse Input Signal – Sub-B EXT►...
  • Page 149 EXT-24: Slip Frequency for ‘Sub-B’ Board EXT►PG Slip Freq 100 % Factory Default: 100 % This is the limit frequency the inverter uses to compensate the motor speed drop due to load fluctuation. The set point value is the percentage of FUN-32 [Rated Motor Slip]. EXT-25: P Gain for Sensored Vector_SPD EXT-25: I Gain for Sensored Vector_SPD EXT-27: Forward Torque Limit...
  • Page 150 Chapter 6 - Parameter Description [EXT] [Current] LM terminal outputs inverter output current. The output value is determined by, LM Output Voltage = (Output current / Rated current) × 10V × EXT-35 / 150 [Voltage] LM terminal output inverter output voltage. The output value is determined by, LM Output Voltage = (Output voltage / Max.
  • Page 151 AM Output Voltage = (Output voltage / Max. output voltage) × 10V [DC link vtg] The AM terminal outputs the DC link voltage of inverter. The output value is determined by, AM Output Voltage = (DC link voltage / Max. DC link voltage) ×...
  • Page 152 Chapter 6 - Parameter Description [EXT] The following illustrations show the relationship between torque, motor speed and speed limit direction. Torque Dir. Speed limit direction Output TRQ EXT-27 Trq + Limit Torque change EXT_51 Speed Bias Torque Dir. Speed limit direction EXT-27 Trq +...
  • Page 153 EXT-54: Zero Speed Detection Level EXT-55: Zero Speed Detection Bandwidth Used to set the zero speed detection (SUB-B) Only valid when FU2-39 [Control mode selection] is set to Vector_SPD, Vector_TRQ. Detect the zero speed using I/O-44 [Multi-function auxiliary contact output selection]. Set Zspd Dect in I/O-44 [Multi-function auxiliary contact output] to activate this function.

  • Page 154: Application Group [App]

    6.6 Application Group [APP] APP-00: Jump to desired code # APP► Jump code Factory Default: Jumping directly to any parameter code can be accomplished by entering the desired code number. This code is available only with LCD keypad. APP-01: Application Mode Selection APP►...
  • Page 155 motors including main motor. For mode ‘2’, external sequence (Refer to APP-26) should be configured. ♦ Abnormal motor can be skipped from running by using the multi-function input terminals (P1, P2, P3, and P4). If a multi-function terminal is opened, the inverter stops all running motors and restarts operation with only normal motors except the abnormal motor.
  • Page 156 Chapter 6 - Parameter Description [APP] Sets the acceleration and deceleration time for traverse operation. ☞ The ‘Trv Acc’ terminal set in EXT-30 to EXT-32 is ON during traverse acceleration time. (Open Collector Output) ☞ The ‘Trv Dec’ terminal set in EXT-30 to EXT-32 is ON during traverse deceleration time.
  • Page 157 APP►Start freq3 49.99 Hz Factory Default: 49.99 Hz APP►Start freq4 49.99 Hz Factory Default: 49.99 Hz The inverter turns on AUX, RLY1, RLY2, and RLY3 in order if the output frequency is over the frequencies set in APP-11 to APP-14, respectively, and the time is over APP- APP-15: Stop Frequency of Aux.
  • Page 158 Chapter 6 - Parameter Description [APP] APP-22: PID Bypass Selection APP►Regul Bypass --- No --- Factory Default: This is used to bypass the PID operation selected in FU2- 47. Select this code to ‘Yes’ when using MMC function without PID control. The frequency is determined by real value of control amount instead PID controller output.
  • Page 159 APP-26: Auto Change Mode Selection APP►AutoCh_Mode Factory Default: This function is used to change the running order of the motors to regulate their run-time when multiple motors are connected for MMC. [0]: Not using Auto Change Function. The inverter keeps the order Main motor ⇒RLY1 ⇒ RLY2 ⇒...
  • Page 160 Chapter 6 - Parameter Description [APP] count time for Auto Change is depend on Auto Change Mode (APP-26). In mode ‘0’, inverter starts counting only when auxiliary motor is running. In mode ‘1’ or ‘2’, inverter starts counting when any motor is running including main motor.
  • Page 161 Chapter 6 - Parameter Description [APP] Control Gain/Bias Terminal Reference Frequency I/O-1 I/O-2~5 DRV-0 Control Gain/Bias Termianl I/O-6 I/O-7~10 SUB-A Gain/Bias or SUB-C EXT-6 EXT-7~10 Draw & Override Frequency Mode Miti-Step Frequency DRV-4 EXT-2 ~ 4 keypad-1 I/O-12 ~ 14 keypad-2 None Step1...
  • Page 163 CHAPTER 7 - OPTIONS The ACtionMaster series inverter provides many options for various applications. See the following option table and select the proper options according to your application. Option Name Sub-A Board (Extended I/O) Sub-B Board (Speed Feedback) Sub Boards Sub-C Board (Extended I/O) Sub-D Board...

  • Page 164: Chapter 7 - Options

    Braking DB Unit Note) Refer to option manual for more details. Description 2m, 3m, 5m long keypad cables for separate keypad installation Enables Inverter to decelerate rapidly DB units are provided as an option for 15 ~ 30 HP inverters...
  • Page 165 The following table shows the Sub-Board Selection Guide According To Functions. Code Function Description Multi-Function Input Terminal ‘P4’ EXT-02 Multi-Function Input Terminal ‘P5’ EXT-03 Multi-Function Input Terminal ‘P6’ EXT-04 V2 Mode Selection EXT-05 Filtering Time Constant for V2 Input Signal EXT-06 V2 Input Minimum Voltage EXT-07...

  • Page 166: Sub-A Board

    Chapter 7 - Options 7.1 Sub-A board 7.1.1 Board configuration 230/460 V 50/60 Hz Forward Run / Stop Reverse Run / Stop Emergency stop Fault reset Multi-function input 1 Multi-function input 2 Multi-function input 3 Common Terminal Potentiometer 1 k ohm,1/2W Speed signal input Note) : Main circuit...
  • Page 167 7.1.2 Terminal Configuration 7.1.3 Terminal Description Section Terminal P4, P5, P6 Contact Input Analog Frequency Reference +15V Pulse Output Open Collector Q1, Q2, Q3 Output EXTG External Common Terminal Common terminal for Q1, Q2, Q3 7.1.4 Parameters of Sub-A Board Code Parameter Description EXT-01...
  • Page 168 Chapter 7 - Options 7.2 Sub-B Board 7.2.1 Board configuration 230/460 V 50/60 Hz Forward Run / Stop Stop Reverse Run / Emergency stop (Not latch) Fault reset Multi-function input 1 Multi-function input 2 Multi-function input 3 Common Terminal Potentiometer 1 kohm,1/2W Speed signal input *2 Note) 1.
  • Page 169 7.2.2 Terminal Configuration (total 14 pins) AOC BOC 7.2.3 Terminal Description Section Terminal Open Collector Type Encoder Signal Input Line Drive Type Encoder Signal Signal Output Output Power Supply Input 7.2.4 Parameters of Sub-B Board Code Parameter Description EXT-01 Sub Board Type Display EXT-14 Usage for Pulse Input Signal EXT-15...
  • Page 170 Chapter 7 - Options 1. Sub-B board with Line Drive type encoder phase input FWD Run/Stop REV Run/Stop Emergency stop Fault reset Multi-function input 1 Multi-function input 2 Multi-function input 3 Common Terminal Potentiometer 1 kohm, 1/2W Note) 1. : Main circuit, 2.

  • Page 171: Sub-B Board

    2. Sub-B board with Open collector type encoder phase input FWD Run/Stop REV Run/Stop Emergency stop Fault reset Multi-function input 1 Multi-function input 2 Multi-function input 3 Common Terminal Potentiometer 1 kohm, 1/2W Note) 1. : Main circuit, 2. External speed command: V1, I, and V1+I (Refer to Function list) 24 V Encoder signal input...

  • Page 172: Sub-C Board (Isolated)

    Chapter 7 - Options 7.3 Sub-C Board (Isolated) 7.3.1 Board Configuration 230/460 V 50/60 Hz FWD Run/Stop REV Run/Stop Emergency brake Fault reset Multi-function input 1 Multi-function input 2 Multi-function input 3 Common Terminal Potentiometer 1kohm, 1/2W Speed signal input Note) 1.
  • Page 173 7.3.2 Terminal Configuration +24V DC Q1 EXTG NC 7.3.3 Terminal Description Section Terminal P4, P5, P6 Contact Input Analog Frequency Reference Analog Voltage Open Collector Output EXTG External Common Terminal Common terminal for Q1 7.3.4 Parameters of Sub-C Board Code Parameter Description EXT-01 Sub Board Type Display...

  • Page 174: Sub-D Board

    Chapter 7 - Options 7.4 Sub-D Board 7.4.1 Board Configuration 3 Phase 230/460V 50/60Hz FWD Run/Stop REV Run/Stop Emergency brake Fault reset Multi-function input 1 Multi-function input 2 Multi-function input 3 Common Terminal Speed signal input Note) 1. : Main circuit 2.
  • Page 175 7.4.2 Parameters of Sub-D board Sub-D board comprises of Multi-function input P4, P5, P6, Multi-function output Q1, Q2, input/output terminal for Auxiliary analog frequency V2, and Encoder interface to receive pulse encoder input. Encoder Pulse function Code Description EXT-01 Sub Board Type Display EXT-14 Usage for Pulse Input Signal EXT-15...
  • Page 176 Chapter 7 - Options 7.4.3 Terminals Configuration (10 pins + 14 pins) EXTG 7.4.4 Terminal Descriptions Section Terminal P4,P5,P6 Contact Input Analog Frequency Reference +15V Pulse Output Q1,Q2 Open Collector Output EXTG External Common Terminal GND +5V +15V Section Terminal Open Collector Encoder...

  • Page 177: Communication Option Boards

    Communication option boards 7.5.1 F-Net (Needed for Communcation with CMC GLOFA PLC) Open network system protocol based on IEC/ISA FIeldBus Specification Topology : Linear Bus Topology Band Method : Baseband Protocol : Fnet Protocol Media Access Method : Token Drive link : Fiber optics Number of nodes : up to 64 nodes/Bus Max.
  • Page 178 Chapter 7 - Options 7.5.3 RS485 Communication The serial interface supports operation, configuration and monitoring of inverter functions through RS485 connection. 1) Terminal block configuration 2) Terminal Description Terminal Name Short the terminal to connect the termination resistor on T1,T2 board SHEILD Power grounding terminal for RS485...
  • Page 179 Chapter 7 - Options 7.5.5 Mounting the option boards Connect the option board to Control board using Connector CN2. Control board Option board Connector Mounting poles 7-17...

  • Page 180: External Options

    Chapter 7 - Options 7.6 External options 7.6.1 Optional Keypads SV-ACtionMaster inverter has two different types of keypads for your convenience. 1) 7-Segment keypad (Weight: 110g, Unit: mm) LCD Keypad (Weight: 140g, Unit: mm) 7-18...
  • Page 181 (ED: 5%, Continuous Braking Time:15 sec). If Enable duty (%ED) is increased to 10%, use the external DB resistor having twice Wattage rating. Applied motor Operating rate capacity (ED/Continuous (kW / HP) Braking Time) 0.75 / 1 5% / 15 Sec 1.5 / 2 5% / 15 Sec 2.2 / 3...
  • Page 182 Chapter 7 - Options Applied motor Operating rate capacity (ED/Continuous (kW / HP) Braking Time) 3.7 / 5 5% / 15 Sec 5.5 / 7.5 5% / 15 Sec 7.5 / 10 5% / 15 Sec 11 / 15 5% / 15 Sec...
  • Page 183 • DB resistor wiring for 1 – 5 HP Inverter 24 V FWD Run / Stop Max Current thru REV Run / Stop PC : 5mA Fault reset Multi-function input terminal (I/O-12 Setting : Ext Trip-B) DB resistor terminal B1, B2 Connect the DB Resistor to Inverter terminal B1,B2.
  • Page 184 Chapter 7 - Options • DB resistor wiring for 7.5 - 10HP Inverter FWD Run / Stop REV Run / Stop Fault reset DB resistor terminal B1, B2 Connect the DB Resistor to Inverter terminal B1,B2. Thermal sensors provided with the DB resistor. P1 is ON (TH1-TH2 Shorted) at normal (ambient temp) and P1 is OFF (TH1-TH2 TH1, TH2 Open) at overheated status.
  • Page 185 • DB Resistor/Unit wiring for 15-30 HP Inverter DB Resistor Max distance : 5m FWD Run / Stop REV Run / Stop Fault reset DB resistor terminal B1, B2 Connect the DB Resistor to Inverter terminal B1,B2. Thermal sensors provided with the DB resistor.
  • Page 186 Chapter 7 - Options 4) DB Reisistor Dimensions DB Reisitor Inverter Model BR0400W150J 008ACTIONMAST ER-2 BR0400W060J 015ACTIONMAST ER-2 BR0400W050J 022ACTIONMAST ER-2 BR0600W033J 037ACTIONMAST ER-2 BR0800W020J 055ACTIONMAST ER-2 BR1200W015J 075ACTIONMAST ER-2 BR2400W010J 110ACTIONMAST ER-2 BR2400W008J 150ACTIONMAST ER-2 BR3600W005J 185ACTIONMAST ER-2 BR3600W005J 220ACTIONMAST ER-2 BR0400W600J...
  • Page 187 BR1000W085J 055ACTIONMAST ER-4 BR1200W060J 075ACTIONMAST ER-4 BR2000W040J 110ACTIONMAST ER-4 BR2400W030J 150ACTIONMAST ER-4 BR3600W020J 185ACTIONMAST ER-4 BR3600W020J 220ACTIONMAST ER-4 300ACTIONMAST ER-4 370ACTIONMAST ER-4 450ACTIONMAST ER-4 550ACTIONMAST ER-4 750ACTIONMAST ER-4 7-25 Chapter 7 - Options...
  • Page 188 Chapter 7 - Options * Type 1 (Max. 400 Watt) * Type 2 (Max. 600 Watt) 7-26...
  • Page 189 Chapter 7 - Options * Type 3 7-27...
  • Page 190 Chapter 7 - Options 7.6.3 DB (Dynamic Brake) Unit 1) DBU models Inverter Applicable motor rating 200V 11 ~ 15 kW 200V 18.5 ~ 22 kW 400V 11 ~ 15 kW 400V 18.5 ~ 22 kW 400V 30 ~ 37 kW 400V 45 ~ 55 kW 400V...
  • Page 191 4) Dimension ynamic (P2) raking WIRING 7-29 Chapter 7 - Options...
  • Page 192 Chapter 7 - Options 5) LED Indicator lamp description DBU has three LED indicator lamps. Display POWER Power LED turns Red when input power is applied to DBU. RUN LED is blinking while the DBU is activated by motor regenerating energy. The unit shuts down the output and turns OHT LED ON when the heatsink is overheated in operation by its protection function.
  • Page 193 7.6.4 Micro surge filter (Designed for Inverter-driven 400V Class motor) In the PWM type inverter, a surge voltage attributable to wiring constants is generated at the motor terminals. Especially for a 400V class motor, the surge voltage may deteriorate the insulation. When the 400V class motor is driven by the inverter, consider the following measures: Measures It is recommended to taking either of the following measures:...

  • Page 195: Chapter 8 - Troubleshooting & Maintenance

    CHAPTER 8 - TROUBLESHOOTING & MAINTENANCE 8.1 Fault Display When a fault occurs, the inverter turns off its output and displays the fault status in DRV-07. The last 5 faults are saved in FU2-01 through FU2-05 with the operation status at the instance of fault. Keypad Display 7-Segment Over Current 1...
  • Page 196 Chapter 8 - Troubleshooting & Maintenance Keypad Display 7-Segment Option (**) HW-Diag COM Error Communication CPU Error Operating Method Reference is Lost Inv. OLT IOLT Inverter Overload Thermal Sensor NTC open MC Fail contactor fault To reset fault perform one of the following: } Press RESET key on the keypad.

  • Page 197: Fault Remedy

    8.2 Fault Remedy Protective Function 1) Acceleration/Deceleration time is too short compared to the GD²of the load 2) Load is larger than the inverter rating 3) Inverter turns output on when the motor is free running. Over Current 4) Output short or ground fault has occurred Protection 5) Mechanical brake of the motor is operating too fast 6) Components of the main circuit have overheated due...
  • Page 198 Chapter 8 - Troubleshooting & Maintenance Protective Function 2) Incorrect encoder parameter setting 3) Sub-B board or Encoder fault Option Fault Faulty option connector connection 1) Wdog error (CPU fault) H/W Fault 2) EEP error (memory fault) 3) ADC Offset (current feedback circuit fault) Communication 1) Faulty connection between inverter and keypad Fault...

  • Page 199: Troubleshooting

    8.3 Troubleshooting Condition 1) Main circuit inspection: ☞ Is the input (line) voltage normal? (Is the LED in the inverter is lit?) ☞ Is the motor connected correctly? 2) Input signal inspection: ☞ Check the operating signal input to the inverter. ☞...

  • Page 200: How To Check Power Components

    Chapter 8 - Troubleshooting & Maintenance 8.4 How to Check Power Components Before checking the power components, be sure to disconnect AC Input supply and wait until the Main Electrolytic Capacitors (DCP-DCN) is discharged. Contactor DCP+ Charge resistor Electrolytic capacitors 1) Disconnect the power input line (R, S, T) and the inverter output to the motor (U, V, W).

  • Page 201: Maintenance

    8.5 Maintenance The ACtionMaster series is an industrial electronic product with advanced semiconductor elements. However, temperature, humidity, vibration and aging parts may still affect it. To avoid this, it is recommended to perform routine inspections. 8.5.1 Precautions Be sure to remove the drive power input while performing maintenance. Be sure to perform maintenance only after checking that the bus has discharged.
  • Page 202 Chapter 8 - Troubleshooting & Maintenance DC 500V Meggar 8.5.5 Parts Replacements The life expectancy of a part depends on the type of part, the environment, and operating conditions. Parts should be replaced as shown below. When the internal fuse is opened the IGBT should be checked thoroughly before replacing the fuse.

  • Page 203: Daily And Periodic Inspection Items

    8.6 Daily and Periodic Inspection Items Inspection Is there any dust? Is the ambient temperature and humidity Ambient Environ- adequate? ment Is there any abnormal oscillation or noise Equipment Input Is the input voltage of the main circuit normal Voltage Megger check (between the main circuit and the ground) Are any fixed parts removed?

  • Page 205: Appendix A - Functions Based On Use

    APPENDIX A - FUNCTIONS BASED ON USE Set the function properly according to the load and operating conditions. Application and related functions are listed in the following table. Accel/Decel Time, Pattern Adjustment Reverse Rotation Prevention Minimum Accel/Decel Time Accel/Decel at Continuous Rating Range Braking Operation Adjustment Operations for Frequencies Over 60 Hz Selecting an Appropriate Output...

  • Page 206: Appendix B - Parameters Based On Application

    APPENDIX B - PARAMETERS BASED ON APPLICATION DRV Group When you want to change the frequency setting When you want to change the acceleration and deceleration time of the motor When you want to change the run/stop method When you want to change the frequency reference source When you want to set the multi-function When you want to see the output current, motor speed and the DC link voltage of inverter When you want to see the output voltage, output power, output torque from the user display...
  • Page 207 When you want to use the auto tuning function When you want to operate using PID feedback When you want to change the reference frequency for acceleration and deceleration When you want to change the acceleration and deceleration time scale When you want to set the initial keypad display that is displayed when the power is turned ON When you want to set the user defined display When you want to adjust the gain for the motor RPM display...

  • Page 208: Appendix C - Peripheral Devices

    APPENDIX C - PERIPHERAL DEVICES Inverter Motor MCCB, ELB Models [HP] (CMC) SV008ACti ABS33a, EBS33 onMaster-2 SV015ACti ABS33a, EBS33 onMaster-2 SV022ACti ABS33a, EBS33 onMaster-2 SV037ACti ABS33a, EBS33 onMaster-2 SV055ACti ABS53a, EBS53 onMaster-2 SV075ACti ABS63a, EBS63 onMaster-2 SV110ACti ABS103a, EBS103 onMaster-2...
  • Page 209 SV220ACti ABS103a, EBS103 onMaster-4 SV300ACti ABS103a, EBS103 onMaster-4 SV370ACti ABS103a, EBS103 onMaster-4 SV450ACti ABS103a, EBS103 onMaster-4 SV550ACti ABS103a, EBS103 onMaster-4 SV750ACti ABS103a, EBS103 onMaster-4 SMC-50P 22 (4) 14 (6) 14 (6) GMC-65 22 (4) 22 (4) 14 (6) GMC-85 22 (4) 22 (4) 14 (6) GMC-100...

  • Page 211: Declaration Of Conformity

    DECLARATION OF CONFORMITY Council Directive(s) to which conformity is declared: Units are certified for compliance with: Type of Equipment: Model Name: Trade Mark: Representative: Address: Manufacturer: Address: CD 73/23/EEC and CD 89/336/EEC EN50178 (1997) EN 50081-2 (1993) EN 55011 (1994) EN 50082-2 (1995) EN 61000-4-2 (1995) ENV 50140 (1993) &...
  • Page 212 TECHNICAL STANDARDS APPLIED The standards applied in order to comply with the essential requirements of the Directives 73/23/CEE "Electrical material intended to be used with certain limits of voltage" and 89/336/CEE "Electromagnetic Compatibility" are the following ones: • EN 50178 (1997) “Safety of information technology equipment”.
  • Page 213 EMC INSTALLATION GUIDE CMC inverters are tested to meet Electromagnetic Compatibility (EMC) Directive 89/336/EEC and Low Voltage (LV) Directive 73/23/EEC using a technical construction file. However, Conformity of the inverter with CE EMC requirements does not guarantee an entire machine installation complies with CE EMC requirements. Many factors can influence total machine installation compliance.
  • Page 214 7-) Connect any control cables as instructed in the inverter instructions manual. IT IS IMPORTANT THAT ALL LEAD LENGHTS ARE KEPT AS SHORT AS POSSIBLE AND THAT INCOMING MAINS AND OUTGOING MOTOR CABLES ARE KEPT WELL SEPARATED. viii...
  • Page 215 RFI Filters (Footprint - Standard) for ACtionMaster SERIES series Filtros Footprint VARIADOR CODIGO POT. INVERTER POWER CODE TRIFASICOS THREE PHASE SV008iS5-2 0.8kW FFS5-T012-(x) SV015iS5-2 1.5kW SV022iS5-2 2.2kW FFS5-T020-(x) SV037iS5-2 3.7kW SV055iS5-2 5.5kW FFS5-T030-(x) SV075iS5-2 7.5kW FFS5-T050-(x) SV110iS5-2 11kW SV150iS5-2 15kW SV185iS5-2 18kW SV220iS5-2...
  • Page 216 DIMENSIONS TIPO FS – 1 FS – 2 28.5 FS – 3 FS – 4 125 x 30 180 x 45...
  • Page 217 Revisions Publication date Ordering Number Feb, 1999 April, 2000 March, 2001 July, 2001 May, 2002 June, 2002 Changeds to be Software made Version No. 1.00 1.03 1.05 1.06 1.07 2.00 Note...
  • Page 218 Cleveland Motion Controls CMC constantly endeavors to improve its product so that information in this manual is subject to change without notice. Visit Our Website: http://www.cmccontrols.com/ 10/11/2002 Publication #: 10310000291...

This manual is also suitable for:

Sv008actionmaster-2Sv015actionmaster-2Sv022actionmaster-2Sv037actionmaster-2Sv055actionmaster-2Sv075actionmaster-2 ... Show all

Table of Contents