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CMC inverter Installation And Operating Instructions Manual

Ac variable speed drive .5 –5.4 hp 230v
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CMC AC Variable Speed Drive
Read this manual carefully before installing, wiring,
operating, servicing or inspecting the drive.
Keep this manual within easy reach for quick reference.
.5 .5 .5 .5 – – – – 5. 5. 5. 5.4 4 4 4 HP
HP 230V
HP
HP
Installation, Operation and
Maintenance Instruction
Series
G
230V
230V
230V

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  • Page 1 CMC AC Variable Speed Drive Read this manual carefully before installing, wiring, operating, servicing or inspecting the drive. Keep this manual within easy reach for quick reference. Series .5 .5 .5 .5 – – – – 5. 5. 5. 5.4 4 4 4 HP HP 230V 230V 230V...

  • Page 2: Safety Instructions

    Particular attention should be directed because dangerous voltage may be present. Keep operating instructions handy for quick reference. Read this manual carefully to maximize the performance of SV-ACtionMaster series inverter and ensure its safe use. Do not remove the cover while power is applied or the unit is in operation.
  • Page 3 Disconnect the input power if the inverter gets damaged. Otherwise, it could result in a secondary accident and fire. After the input power is applied or removed, the inverter will remain hot for a couple of minutes. Otherwise, you may get bodily injuries such as skin-burn or damage.

  • Page 4: Operating Precautions

    Reversing the polarity (+/-) of the terminals could damage the inverter. Only authorized personnel familiar with CMC inverter should perform wiring and inspections. Always install the inverter before wiring. Otherwise, you may get an electric shock or have bodily injury. - 10 ~ 40 ℃ (non-freezing) 90% RH or less (non-condensing) - 20 ~ 65 ℃...
  • Page 5 Do not modify or alter anything inside the inverter. Motor might not be protected by electronic thermal function of inverter. Do not use a magnetic contactor on the inverter input for frequent starting/stopping of the inverter. Use a noise filter to reduce the effect of electromagnetic interference. Otherwise nearby electronic equipment may be affected.
  • Page 6 Many of the diagrams and drawings in this instruction manual show the inverter without a circuit breaker, a cover or partially open. Never run the inverter like this. Always place the cover with circuit breakers and follow this instruction manual when operating the inverter.

  • Page 7: Table Of Contents

    USER SELECTION GUIDE (ACTIONMASTER SPECIFICATIONS)... 3 CHAPTER 1 - INSTALLATION ... 5 1.1 Inspection... 5 1.2 Environmental Conditions... 5 1.3 Mounting ... 5 Other Precautions ... 6 Dimensions ... 7 1.6 Basic Wiring ... 9 1.7 Power Terminals ... 10 1.8 Control Terminals ...
  • Page 8 CHAPTER 6 - TROUBLESHOOTING & MAINTENANCE ...90 6.1 Fault Display ... 90 6.2 Fault (Inverter Fault) Reset ... 92 6.3 Fault Remedy... 93 6.4 Troubleshooting ... 94 6.5 How to Check Power Components... 95 6.6 Maintenance ... 96 6.7 Daily and Periodic Inspection Items ... 97 CHAPTER 7 - OPTIONS...100...

  • Page 9: User Selection Guide (Actionmaster Specifications)

    USER SELECTION GUIDE (ACTIONMASTER SPECIFICATIONS) 230V Class (0.5~5.4HP) Inverter Type (SVxxxACtionMaster -x) Motor Rating Capacity [kVA] Output FLA [A] Ratings Frequency Voltage Input Voltage Ratings Frequency Braking Circuit Average Braking Torque Dynamic Max. Continuous Baking Braking Time Duty Weight [lbs] 460V Class (0.5~ 5.4HP)
  • Page 10 DC Braking, Frequency Limit, Frequency Jump, Second Function, Slip Compensation, Reverse Rotation Prevention, Auto Restart, PID Control Over Voltage, Under Voltage, Over Current, Inverter Overheating, Motor Over heating, Input/Output Phase Loss, Overload Protection, Communication Error, Loss of Speed Command, Hardware Fault...

  • Page 11: Chapter 1 - Installation

    Do not mount the inverter in direct sunlight and isolate it from excessive vibration. If the inverter is going to be installed in an environment with high probability of penetration of dust, it must be located inside watertight electrical boxes, in order to get the suitable IP degree.

  • Page 12: Other Precautions

    Do not install the inverter in high-temperature or high-humidity locations. Do not install the inverter in a location where oil mist, combustible gas, or dust is present. Install the inverter in a clean location or in an enclosed panel, free of foreign substance.

  • Page 13: Chapter 1 - Installat

    1.5 Dimensions Inverter SV004ACtionMaster SV008ACtionMaster SV015ACtionMaster SV004ACtionMaster SV008ACtionMaster SV015ACtionMaster SV022ACtionMaster 100 (3.94) 88 (3.46) 130 (5.12) 118 (4.65) 150 (5.90) 138 (5.43) 100 (3.94) 88 (3.46) 100 (3.94) 88 (3.46) 130 (5.12) 118 (4.65) 150 (5.90) 138 (5.43) Chapter 1 - Installat Unit: mm (inch) 128 (5.04)
  • Page 14 Chapter 1 - Installation SV037ACtionMaster SV040ACtionMaster SV004ACtionMaster SV008ACtionMaster SV015ACtionMaster SV022ACtionMaster SV037ACtionMaster SV040ACtionMaster 150 (5.90) 138 (5.43) 150 (5.90) 138 (5.43) 130 (5.12) 118 (4.65) 130 (5.12) 118 (4.65) 130 (5.12) 118 (4.65) 150 (5.90) 138 (5.43) 150 (5.90) 138 (5.43) 150 (5.90) 138 (5.43) 128 (5.04)

  • Page 15: Basic Wiring

    1.6 Basic Wiring MCCB 1Φ, 230V 3 Φ, 230/460V 50/60Hz Forward Run/Stop Reverse Run/Stop Inverter Disable Fault Reset Multi-function Input 1 Multi-function Input 2 Multi-function Input 3 Common Terminal Potentiometer Shield (1 kohm, 1/2W) Speed signal Input Note) DB Resistor Factory Setting: ‘Speed-L’...

  • Page 16: Power Terminals

    1.7.1 Wiring Power Terminals Precautions on Wiring The internal circuits of the inverter will be damaged if the incoming power is connected and applied to output terminals (U, V, W). Use ring terminals with insulated caps when wiring the input power and motor wiring.
  • Page 17 B2 terminals. Shorting terminals may cause internal damage to inverter. The main circuit of the inverter contains high frequency noise, and can hinder communication equipment near the inverter. To reduce noise, install RFI filters or line noise filters on the input side of the inverter.
  • Page 18 Chapter 1 - Installation Wires and Terminal Lugs Refer to the following table for wires, terminal lugs and screws used to connect the inverter power input (R, S, T) and output (U, V, W). Terminal Inverter Screw 200V Class 0.5 HP M 3.5...

  • Page 19: Control Terminals

    Runs at Jog Frequency. The Direction is set by the FX (or RX) Signal. When the BX Signal is ON Output of Inverter is Turned Off. When Motor uses an Electrical Brake to Stop, BX is used to Turn Off the Output Signal. When BX Signal is OFF (Not Turned Off by Latching) and FX Signal (or RX Signal) is ON, Motor continues to Run.

  • Page 20: Control Circuit Terminal

    The input terminals can be selected for either NPN or PNP type logic by changing switch J1. CM terminal is the common terminal for the input signals. SW J1 24 V Resistor Inside Inverter Do not apply voltage to any control input terminals (FX, RX, P1, P2, P3, JOG, BX, CM, etc). SW J1 DC24V Resistor...
  • Page 21 ☞ Note: Do not connect the keypad and remote cable while the inverter is under power. ☞ Note: Do not touch the live part of the keypad connector. Doing this may cause an electric shock or personal injury.

  • Page 22: Chapter 2 - Operation

    2.1.1 Keypad Description 7-Segment keypad displays up to 4 letters and numbers, and the user can directly check various settings of the inverter. The following is an illustration of the keypad and the functions of each part. SET LED RUN LED...

  • Page 23: Parameter Setting And Change

    (Up)] (Down)] Press [FUNC] key again. The data display will blink and the data will be stored in the inverter. ☞ Note: If the data does not changed, determine if: - Inverter is running (Refer to the function table in Chapter 3)
  • Page 24 (accelerating, decelerating, in constant speeds) may be monitored by using the UP, DOWN arrow keys. (Ex: Fault occurred when the inverter was accelerating at 40.28 Hz, 20.5A) 4 LED is blinking in this situation. Fault status can be removed by using the STOP/RESET Key, and the LED turns OFF.

  • Page 25: Parameter Group

    Setting Jump Code in Function Group Example) Jump to code FU1-12 from FU1-0 (F 0): 2.3 Parameter Group The ACtionMaster series offers a 7-segment (LED) keypad for the user. Parameters are separated into 4 function groups according to their application fields. The groups’ names and the descriptions are as follows.
  • Page 26 Chapter 2 - Operation Moving Through DRV Group Codes...
  • Page 27 Moving Through Function Group Codes Moving Through I/O Group Codes FUNC FUNC FUNC FUNC FUNC FUNC FUNC FUNC FUNC FUNC FUNC FUNC FUNC FUNC FUNC FUNC Chapter 2 - Operation...

  • Page 28: Operation

    OFF. Note: The user may also operate the inverter by setting the operation reference signal from the Keypad, and setting the frequency reference signal to the control terminal. (Set DRV-03 (drv) to 0 (Keypad), and the DRV-04 (Frq) to 2 (V1)).
  • Page 29 2. Set the DRV-03 (drv) to 0 (Keypad), and the Frq [Frequency Reference Source Selection] to Keypad-1. 3. Use FUNC, ▲ (Up) key to set the operating frequency to 50.00Hz. When the inverter is not running the command frequency is displayed.

  • Page 30: Chapter 3 - Parameter List

    CHAPTER 3 - PARAMETER LIST 3.1 Drive Group [DRV] Code Description Output Frequency during running, DRV-00 Reference Frequency during stop DRV-01 Acceleration Time DRV-02 Deceleration Time Drive Mode DRV-03 (Run/Stop Method) Frequency Mode DRV-04 (Freq. Setting Method) DRV-05 Step Frequency 1 DRV-06 Step Frequency 2 DRV-07 Step Frequency 3 DRV-08 Output Current...

  • Page 31: Function Group 1 [Fu1]

    Chapter 3 - Parameter List 3.2 Function Group 1 [FU1] Code Description FU1-00 Jump to Desired Code # FU1-03 Run Prevention FU1-05 Acceleration Pattern FU1-06 Deceleration Pattern FU1-07 Stop Mode FU1-08 DC Injection Braking Frequency FU1-09 DC Injection Braking On-delay Time FU1-10 DC Injection Braking Voltage FU1-11 DC Injection Braking Time Starting DC Injection Braking...
  • Page 32 Chapter 3 - Parameter List Code Description FU1-29 Volts/Hz Pattern FU1-30 User V/F – Frequency 1 FU1-31 User V/F – Voltage 1 FU1-32 User V/F – Frequency 2 FU1-33 User V/F – Voltage 2 FU1-34 User V/F – Frequency 3 FU1-35 User V/F –...

  • Page 33: Function Group 2 [Fu2]

    3.3 Function Group 2 [FU2] Code Description FU2-00 Jump to Desired Code # FU2-01 Previous Fault History 1 FU2-02 Previous Fault History 2 FU2-03 Previous Fault History 3 FU2-04 Previous Fault History 4 FU2-05 Previous Fault History 5 FU2-06 Erase Fault History FU2-07 Dwell Frequency FU2-08 Dwell Time FU2-10 Frequency Jump Selection...
  • Page 34 FU2-72 Power On Display The rated motor is automatically set according to the inverter model number. If a different motor is used, set the correct motor parameters. This value is automatically entered according to the rated motor set in FU2-30. If different, set the correct motor parameters.
  • Page 35 Continuous FU2-90 2 Rated Motor Current Read Parameters into Keypad from FU2-91 Inverter Write Parameters to Inverter from FU2-92 Keypad Code FU2-81 through FU2-90 appears only when one of I/O-12 ~ I/O-14 is set to ‘2nd function’. Keypad Setting Range...

  • Page 36: Input/Output Group [I/O]

    Chapter 3 - Parameter List Code Description FU2-93 Initialize Parameters FU2-94 Parameter Write Protection FU2-99 Return Code 3.4 Input/Output Group [I/O] Code Description I/O-00 Jump to Desired Code # Filtering Time Constant for V1 I/O-01 Signal Input I/O-02 V1 Input Minimum Voltage Frequency corresponding to V1 I/O-03 Input Minimum Voltage...
  • Page 37 Code Description 8, 15, 17, 20, 21, 22, 23, 24, 25, 26 (-Reserved-) Multi-function Input Terminal ‘P2’ I/O-13 Define Multi-function Input Terminal ‘P3’ I/O-14 Define I/O-15 Terminal Input Status I/O-16 Terminal Output Status Filtering Time Constant for Multi- I/O-17 function Input Terminals I/O-20 Jog Frequency Setting I/O-21 Step Frequency 4 I/O-22 Step Frequency 5...
  • Page 38 I/O-43 Frequency Detection Bandwidth Multi-function Output Define (MO) I/O-44 15, 16, 18, 19 (-Reserved-) Fault Output Relay Setting I/O-45 (30A, 30B, 30C) I/O-46 Inverter Number I/O-47 Baud Rate I/O-48 Operating selection at Loss of Freq. Reference Keypad Setting Range Display I 35 0.0 to 999.9 [sec]...
  • Page 39 Code Description Waiting Time after Loss of Freq. I/O-49 Reference I/O-50 Communication Protocol Selection I/O-99 Return Code Note: Parameters that are set by a bit are ON (1) when the upper LED is lit as shown below. (F59, H19, H22, I15, I16, I45 are the parameters that are set by bit.) Example) when the keypad displays ‘00000011’...

  • Page 40: Chapter 4 - Parameter Description

    I/O-01 to I/O-10 [Analog Reference Inputs] DRV-04: Select the frequency setting method. [Keypad-1, Kepad-2, V1, I, V1+I, Modbus-RTU] FU1-20: Set the maximum frequency that the inverter can output. I/O-01 to I/O-10: Scaling the analog input signals (V1 and I) for frequency reference.

  • Page 41: Chapter 4 - Parameter Description [Drv]

    Display Frequency is set at DRV-00. The frequency is changed by pressing [FUNC] key and entered by pressing [FUNC] key. The inverter does not output the changed frequency until the [FUNC] key is pressed. Frequency is set at DRV-00. Press [FUNC] key and then by pressing the [▲], [▼] key, the inverter immediately...
  • Page 42 0V+4mA 10V+20mA [Freq Mode: V1+’I’] DRV-05 ~ DRV-07: Step Frequency 1 ~ 3 The inverter outputs preset frequencies set in these codes according to the multi-function input terminals configured as ‘Speed-L’, ‘Speed-M’ and ‘Speed-H’. The output frequencies are determined by the binary combination of P1, P2, P3 configured in I/O-12 to I/O-17.
  • Page 43 FU2-73 (Voltage, Watt and Torque). DRV-12: Fault Display This code displays the current fault (trip) status of the inverter. Use the [FUNC], [▲] and [▼] key to check for fault content(s), output frequency, output current, or whether the inverter was accelerating, decelerating, or in constant speed at the time the fault occurred.
  • Page 44 Chapter 4 - Parameter Description [DRV] DRV-20: FU1 Group selection DRV-21: FU2 Group selection DRV-22: I/O Group selection Select the desired group and press the [FUNC] key to move to the desired group. The parameter in the group may be read or written after moving to the desired group.

  • Page 45: Chapter 4 - Parameter Description [Fu1]

    DC voltage rate of 95% of its over-voltage trip level. Appropriate application: When the maximum capability of the inverter and the motor are required. Inappropriate application: The current limit function may operate for a long period of time for loads that have high inertia such as fans.
  • Page 46 Output Frequency Acc. Pattern Dec. Pattern [Accel/Decel Pattern: ‘S-Curve’] Output Frequency Acc. Pattern Dec. Pattern [Accel/Decel Pattern: ‘U-Curve’] FU1-07: Stop Mode Selects the stopping method for the inverter. Setting Range Select Decel DC-Brake Time Free-Run (Coast to stop) Output Frequency...
  • Page 47 Selecting ‘DC-Brake’ in FU1-07 activates FU1-08 through FU1-11. FU1-08 [DC Injection Braking Frequency] is the frequency at which the inverter starts to output DC voltage during deceleration. Chapter 4 - Parameter Description [FU1] FU1-09 [DC Injection Braking On-delay Time] is the inverter output blocking time before DC injection braking.
  • Page 48 FU1-21 [Base Frequency] is the frequency where the inverter outputs its rated voltage. In case of using a 50Hz motor, set this to 50Hz. Time FU1-22 [Starting Frequency] is the frequency where the inverter starts to output its voltage.
  • Page 49 This function is used to increase the starting torque at low speed by increasing the output voltage of the inverter. If the boost value is set higher than required, it may cause the motor flux to saturate, causing over-current trip. Increase the boost value when there is excessive distance between inverter and motor.
  • Page 50 Chapter 4 - Parameter Description [FU1] FU1-29: Volts/Hz Pattern This is the pattern of voltage/frequency ratio. Select the proper V/F pattern according to the load. The motor torque is dependent on this V/F pattern. [Linear] pattern is used where constant torque is required.
  • Page 51 FU1-38: Output Voltage Adjustment This function is used to adjust the output voltage of the inverter. This is useful when using a motor that has a lower rated voltage than the main input voltage. When this is set at 100%, inverter outputs its rated voltage.
  • Page 52 Inverter calculates the temperature rise of the motor using several parameters and determines whether or not the motor is overheating. Inverter will turn off its output and display a trip message when the electronic thermal feature is activated.
  • Page 53 FU2-33 [Rated Motor Current] FU1-54: Overload Warning Level FU1-55: Overload Warning Time The inverter generates an alarm signal when the output current has reached the FU1-54 [Overload Warning Level] for the FU1-55 [Overload Warning Time]. The alarm signal persists for the FU1-55 even if the current has become the level below the FU1-54.
  • Page 54 Note: The acceleration and deceleration time may take longer than the time set in DRV-01, DRV-02 when Stall Prevention is selected. ☞ Note: If stall prevention status persists, inverter may stop during acceleration. Related Functions: FU2-33 [Rated Motor Current] Output Current...
  • Page 55 FU1-99: Return Code This code is used to exit a group. Press [FUNC] key to exit. Related Functions: FU2-99 [Return Code] I/O-99 [Return Code] Chapter 4 - Parameter Description [FU1]...

  • Page 56: Chapter 4 - Parameter Description [Fu2]

    Inverter Over-Load ☞ Note: There is Fan error, EEP error, CPU2 error, Ground fault and NTC error for the inverter Hardware Fault. The inverter will not reset when H/W fault occurs. Repair the fault before turning on the power. ☞...
  • Page 57 Note: If one frequency jump range is required, set all ranges to the same range. FU2-19: Input/Output Phase Loss Protection (Bit Set) This function is used to cut the inverter output off in case of phase loss in either input power or inverter output. Reference...
  • Page 58 Related Functions: FU2-22 to FU2-25 [Speed Search] FU2-20: Power ON Start Selection If FUN-20 is set to ‘No’, restart the inverter by cycling the FX or RX terminal to CM terminal after power has been restored. If FUN-20 is set to ‘Yes’, the inverter will restart after power is restored.
  • Page 59 FU2-22 [Speed Search Selection] selects the speed search function. FU2-23 [Current Limit Level] is the current that the inverter limits its current rise during speed searching. (The set value is the percentage of FU2-33 [Rated Motor Current]) FU2-24 [P Gain] is the proportional gain used for speed search.
  • Page 60 Fault Restart with Time Speed Search ☞ Note: Inverter decreases the retry number by one as a fault occurs. When restarted without a fault during 30 seconds, the inverter increases the retry number by one. Time FU2-30: Rated Motor Selection...
  • Page 61 (This value is set according to the model number before shipping) This is used to display the motor speed. If you set this value to 2, inverter will display 3600 rpm instead 1800rpm at 60Hz output frequency. (See motor nameplate) This is used in ‘Slip Compensation’...
  • Page 62 ‘Set-point’ given to the inverter. This ‘Set-point’ can be in the form of Speed, Temperature, Pressure, Flow level, etc. The ‘Set-point’ and the feedback signals are provided externally to the inverter analog input terminals V1, V2 or I.
  • Page 63 Set the proportional gain for PID control. When P- Gain is set at 100% and I-Gain at 0.0 second, it means the PID controller output is 100% for 100% error value. Set the integral gain for PID control. This is the time the PID controller takes to output 100% for 100% error value.
  • Page 64 DRV-11 [User Display selected in FU2-73] DRV-12 [Fault Display] DRV-13 [Motor Direction] Description Display Displays the output voltage of inverter. Displays the output power of inverter. Displays the output torque of inverter. DRV-11 [User Display] DRV-00 [Output Frequency] DRV-09 [Motor Speed]...
  • Page 65 Enable Duty (%): 0 ~ 30 % Continuous Turn On Time: 15 seconds ☞ The inverter turns the DB turn on signal OFF when the Continuous Turn On Time expires during dynamic braking, and an over voltage fault can occur. When this happens, increase the deceleration time or install an external high-duty DB resistor.
  • Page 66 FU2-92: Parameter Write This is useful for programming multiple inverters to have same parameter settings. The keypad can read (upload) the parameter settings from the inverter memory and can write (download) them to other inverters. Read Write FU2-93: Parameter Initialize...
  • Page 67 Chapter 4 - Parameter Description [FU2] Notes:...

  • Page 68: Chapter 4 - Parameter Description [I/O]

    This is the minimum voltage of the V1 input at which inverter outputs minimum frequency. This is the inverter output minimum frequency when there is the minimum voltage (I/O-02) on the V1 terminal. Chapter 4 - Parameter Description [I/O] This is the maximum voltage of the V1 input at which inverter outputs maximum frequency.
  • Page 69 Setting Range Select None half of x1 below x1 When the analog input signal is lost, inverter displays the following. Related Functions: I/O-48 [Lost command] selects the operation after determining the loss of frequency reference. The following table shows the selection in I/O-48.
  • Page 70 0: OFF, 1: ON ☞ I/O-20 [Jog Frequency] can be used as one of the step frequencies. ☞ If the ‘Jog’ terminal is ON, inverter operates to Jog frequency regardless of other terminal inputs Description Display External trip B Reserved for future use...
  • Page 71 P2-CM P3-CM FX-CM Related Functions: [DC-Brake] DC Injection Braking can be activated during inverter stopped by configuring one of the multi- function input terminals (P1, P2, P3) to ‘DC-Bake’. XCEL-M XCEL-L To activate the DC Injection Braking, close the (P2)
  • Page 72 PID mode (Close Loop) to V/F mode (Open Loop). DRV-03 [Drive Mode] and DRV-04 [Frequency Mode] are applied when the mode has been changed. ☞ Note: This function can be used only when the inverter is stopped. Time Time Time Time...
  • Page 73 [Analog Hold] When there is an analog input signal for frequency reference and ‘Analog hold’ terminal is ON, inverter fixes its output frequency regardless of the frequency reference change. The changed frequency reference is applied when the terminal is OFF.
  • Page 74 Time I/O-40: FM (Frequency Meter) Output I/O-41: FM Adjustment Frequency meter displays the inverter output Frequency, Current, Voltage and DC link voltage with pulse signals on the FM terminal. The Time 0 Time 1 Time 2 Time 3 Time 4 Time 5 Time 6 Time 7...
  • Page 75 FM Output Voltage = (Output voltage / Max. output voltage) × 10V × IO-41 / 100 [DC link vtg] FM terminal outputs the DC link voltage of inverter. The output value is determined by, FM Output Voltage = (DC link voltage / Max. DC link voltage) ×...
  • Page 76 Chapter 4 - Parameter Description [I/O] [FDT-1] When the output frequency reaches the reference frequency (target frequency), MO-MG terminal is CLOSED. Output Frequency Reference Frequency MO-MG CLOSED [MO-MG configured as ‘FDT-1’] [FDT-2] MO-MG is CLOSED when the reference frequency is in I/O-43 [FDT Bandwidth] centered on I/O-42 [FDT Frequency], and the output frequency reaches I/O-43 centered on I/O-42.
  • Page 77 FU1-55 [Overload Warning Time] [IOL] MO-MG is CLOSED when the output current is above the 150% of rated inverter current for 36 seconds. If this situation is continued for one minute, the inverter will cut off its output and displays ‘IOLT’ (Inverter overload trip). See the nameplate for the rated inverter current.
  • Page 78 [Ssearch] MO-MG is CLOSED during the inverter is speed searching. [Ready] MO-MG is CLOSED when the inverter is ready to run. I/O-45: Fault Output Relay (30A, 30B, 30C) This function is used to allow the fault output relay to operate when a fault occurs. The output relay...
  • Page 79 Inverter stops with Decel time (DRV- Stop 02) and Decel pattern (FU1-26). This is the time inverter determines whether there is a frequency reference or not. If there is no frequency reference satisfying I/O-11 during this time, inverter determines that it has lost of frequency reference.

  • Page 80: Chapter 5 - Modbus-Rtu Communication

    5.2.3 Communication Specifications Items Communication speed Specifications RS485 Bus method Multi-drop Link System ACTIONMASTER series drive Maximum 31 drives connectable Max. 1200m Specifications S+, S-, CM terminals on control terminal strip Insulated from the inverter power supply Specifications 19200/9600/4800/2400/1200 bps selectable...

  • Page 81: Installation

    Parity check 5.3 Installation 5.3.1 Connecting the communication line First connect the 485 GND of MODBUS-RTU communication line to the inverter’s (CM) terminals of the control terminals. Then connect the MODBUS-RTU communication line to the inverter’s (S+), (S-) terminals of the control terminals.

  • Page 82: Operating

    5.4.1 Operating Steps Check whether the computer and the inverter are connected correctly. Turn ON the inverter. But, do not connect the load until stable communication between the computer and the inverter is verified. Start the operating program for the inverter from the computer.

  • Page 83: Communication Protocol (Cmc-Bus Ascii)

    5.6 Communication Protocol (CMC-BUS ASCII) The communication structure is that the ACtionMaster drives are slaves and a computer/host is the master. 5.6.1 Basic Format Command Message (Request) 1 byte Normal Response (Acknowledge Response) 1 byte Error Response (Negative Acknowledge Response) 1 byte 5.6.2 Description: Request starts with ‘ENQ’...
  • Page 84 Chapter 5 - MODBUS-RTU Communication Example) Command Message (Request) for reading one address from address ‘3000’ Drive No. “01” 1 byte 2 bytes SUM = ‘0’ + ‘1’ + ’R’ + ‘3’ + ‘0’ + ‘0’ + ‘0’ + ‘1’ = 30h + 31h + 52h + 33h + 30h + 30h + 30h + 31h = 1A7h 5.6.3 Detail Communication Protocol...
  • Page 85 Note) As for Run and Frequency command, when Request for W rite and Acknowledge Response is exchanged between pc and inverter for the first time, previous data is returned. In this case, Request for Write Twice. From the second time of transmission, the exactly same data will be transmitted Request for Monitor Registration: This is useful when constant parameter monitoring and data updates are required.
  • Page 86 Chapter 5 - MODBUS-RTU Communication Negative Acknowledge Response Drive No. “01” ~ “1F” 1 byte 2 bytes Total byte = 9 bytes Action Request for Monitor Registration: Request for read of address registered by monitor registration. Drive No. “01” ~ “1F” 1 byte 2 bytes Total byte = 7 bytes...

  • Page 87: Parameter Code List

    Chapter 5 - MODBUS-RTU Communication 5.7 Parameter Code List < Common > Parameter Description address 0000 Inverter model 0001 Inverter capacity 0002 Inverter input voltage 0003 Version 0004 Parameter write enable 0005 Reference frequency 0006 Operation reference 0007 Accel time...
  • Page 88 Chapter 5 - MODBUS-RTU Communication Parameter Description address 0011 Output terminal info 0012 0013 0014 0015 < DRV Group > Parameter Parameter Description address(*3) Code 6100 DRV #00 Cmd. Freq. 6101 DRV #01 Acc. Time 6102 DRV #02 Dec. Time 6103 DRV #03 Drive mode...
  • Page 89 Parameter Parameter Description address Code 620C FU1 #12 DcSt value 620D FU1 #13 DcSt time 6214 FU1 #20 Max freq. 6215 FU1 #21 Base freq. 6216 FU1 #22 Start freq. 6217 FU1 #23 Freq limit 6218 FU1 #24 F-limit Lo. 6219 FU1 #25 F-limit Hi.
  • Page 90 Chapter 5 - MODBUS-RTU Communication < FU2 Group > Parameter Parameter Description address Code 630A FU2 #10 630B FU2 #11 630C FU2#12 Jump Hi 1 630D FU2 #13 630E FU2 #14 630F FU2 #15 6310 FU2 #16 6314 FU2 #20 Power-on run 6315 FU2 #21...
  • Page 91 Parameter Parameter Description address Code 6354 FU2 #84 6355 FU2 #85 2nd F-boost 6356 FU2 #86 2nd R-boost 6357 FU2 #87 6358 FU2 #88 6359 FU2 #89 635A FU2 #90 2nd R-Curr (*1), (*2), (*3) values vary according to the capacity. <...
  • Page 92 Chapter 5 - MODBUS-RTU Communication Parameter Parameter Description address Code 6420 I/O #32 6421 I/O #33 6422 I/O #34 6423 I/O #35 6424 I/O #36 6425 I/O #37 6426 I/O #38 6428 I/O #40 6429 I/O #41 642A I/O #42 642B I/O #43 FDT band...

  • Page 93: Troubleshooting

    Chapter 5 - MODBUS-RTU Communication 5.8 Troubleshooting Refer to this chapter when a trouble is occurred. Indication LED (TXD, RXD) does not blink. The drive program (Drive View) operates? Is the computer port set correctely? The Baud rate (I/O-47) matches with computer? ROM version (FU2-79) is over...
  • Page 94 Chapter 5 - MODBUS-RTU Communication The data format of user program is correct? The computer operates normally? Check the computer. Finish Match the User program with the inverter protocol. Contact your distributor or LGIS.

  • Page 95: Ascii Code List

    5.9 ASCII Code List Character Chapter 5 - MODBUS-RTU Communication Character space " & < > Character...

  • Page 96: Chapter 6 - Troubleshooting & Maintenance

    CHAPTER 6 - TROUBLESHOOTING & MAINTENANCE 6.1 Fault Display When a fault occurs, the inverter turns off its output and displays the fault status in DRV-07. The last 5 faults are saved in FU2-01 through FU2-05 with the operation status at the instance of fault.
  • Page 97 Check the fault contents before pressing the reset key. Press the [FUNC] key and then use the [ (Up)], [ (Down)] keys to check the operating information (output frequency, output current, acceleration, deceleration, constant speed status) prior to fault. Press the [FUNC] key to exit. The inverter will store the Chapter 6 - Troubleshooting & Maintenance When an error occurs to the control circuitry of the inverter a fault signal is sent.

  • Page 98: Fault (Inverter Fault) Reset

    6.2 Fault (Inverter Fault) Reset There are 3 ways to reset the inverter. The auto retry number will be initialized when the user resets the inverter. 1) Reset by using the [STOP/RESET] key of the keypad.

  • Page 99: Fault Remedy

    GD²of the load. 2) Load is larger than the inverter rating. Over Current 3) Inverter turns output on while motor is free running. Protection 4) Output short or ground fault has occurred. 5) Mechanical brake of the motor is operating too fast.

  • Page 100: Troubleshooting

    ☞ Input (line) voltage normal? (LED charge lamp on?) ☞ Motor connected correctly? 2) Input signal inspection ☞ Input signal to inverter functioning? ☞ Forward and reverse signals inputted simultaneously to inverter? ☞ Inverter receiving command input frequency signal? The motor does 3) Parameter setting inspection not rotate ☞...

  • Page 101: How To Check Power Components

    1) Disconnect the power input line (R, S, T) and the inverter output to the motor (U, V, W). 2) Verify whether the inverter terminal R, S, T, U, V, W, B1, B2 is shorted or open by changing the polarity of the tester.

  • Page 102: Maintenance

    Chapter 6 - Troubleshooting & Maintenance 6.6 Maintenance The ACtionMaster series is an industrial electronic product with advanced semiconductor components, however temperature, humidity, vibration and eventually aging parts may still affect it. To avoid this, it is recommended to perform routine inspections. 6.6.1 Precautions Be sure to remove the drive power input while performing maintenance.

  • Page 103: Daily And Periodic Inspection Items

    Visual check. Visual check Ο Ο Visual check Ο Ο Undo the inverter connection and measure the resistance between R, S, T ⇔ P, N and U, V, W ⇔ P, N with a tester. Visual check. Ο Measure with a capacitance- Ο...
  • Page 104 Chapter 6 - Troubleshooting & Maintenance Inspection Is there any abnormal oscillation or noise? Cooling Is the connection area loose? Is the displayed value correct? Meter Are there any abnormal vibrations or noise? Is there any unusual odor? Megger check (between the Insulation output terminals and the ground Resistor...
  • Page 105 Chapter 6 - Troubleshooting & Maintenance Notes:...

  • Page 106: Chapter 7 - Options

    CHAPTER 7 - OPTIONS 7.1 Braking Resistor Braking resistor is optional. 7.1.1 Lower Braking Magnitude Model Number SvxxxACtionMaster -x Enable Duty [%] Duty Continuous Braking Time [Sec] Resistor Value [Ω] Resistor Resistor Capacity [W] 7.1.2 Higher Braking Magnitude [200V Class] Model Number SvxxxACtionMaster -x Average Braking Torque [%]...
  • Page 107 7.1.3 Braking resistor wiring diagram Wire the braking resistor to the inverter as short as possible. 1 Phase MCCB 230V, or 3 Phase 230/460V 50/60Hz Potentiometer (1 kohm, 1/2W) Speed signal Input Note) 1. Analog speed command can be set by Voltage, Current and both of them.

  • Page 108: Din Rail Base

    Chapter 7 - Options 7.2 DIN Rail Base SV004ACtionMaster -1/2 SV008ACtionMaster -2 SV015ACtionMaster -1 SV022/037/040ACtionMaster -2/4 SV008ACtionMaster -1 SV004/008/015ACtionMaster -4 Unit: mm SV015ACtionMaster -...
  • Page 109 Chapter 7 - Options Notes:...

  • Page 110: Appendix A - Functions Based On The Use

    PID feedback operation Frequency reference signal and output adjusting Define the multi function input terminals Define the multi function output terminals Commercial line <-> inverter switchover operation Frequency meter calibration Operate by communicating with a computer Related Parameter Code DRV-01 [Acceleration Time], DRV-02 [Deceleration Time],...

  • Page 111: Appendix B- Peripheral Devices

    APPENDIX B- PERIPHERAL DEVICES Inverter Motor MCCB, ELB Models [HP] SV004ACtio ABS33a, EBS33 nMaster -1 SV008ACtio ABS33a, EBS33 nMaster -1 SV015ACtio ABS33a, EBS33 nMaster -1 SV004ACtio ABS33a, EBS33 nMaster -2 SV008ACtio ABS33a, EBS33 nMaster -2 SV015ACtio ABS33a, EBS33 nMaster -2...

  • Page 112: Declaration Of Conformity

    ENV 50140 (1993) & ENV 50204 (1995) EN 61000-4-4 (1995) EN 61000-4-5 (1995) ENV 50141 (1993) EN 61000-4-8 (1993) EN 61000-4-11 (1994) Inverter (Power Conversion Equipment) ACtionMaster Series Cleveland Motion Controls IMC, International Motion Controls 369 Franklin Street Buffalo, New York , 14202 Cleveland Motion Controls.
  • Page 113 TECHNICAL STANDARDS APPLIED The standards applied in order to comply with the essential requirements of the Directives 73/23/CEE "Electrical material intended to be used with certain limits of voltage" and 89/336/CEE "Electromagnetic Compatibility" are the following ones: • EN 50178 (1997) •...
  • Page 114 5-) Connect the mains supply to the filter terminals marked LINE, connect any earth cables to the earth stud provided. Connect the filter terminals marked LOAD to the mains input of the inverter using short lengths of appropriate gauge cable.
  • Page 115 6-) Connect the motor and fit the ferrite core (output chokes) as close to the inverter as possible. Armoured or screened cable should be used with the 3 phase conductors only threaded twice through the center of the ferrite core. The earth conductor should be securely earthed at both inverter and motor ends.
  • Page 116 RFI Filters (Footprint - Standard) for ACtionMaster SERIES series Filtros Footprint VARIADOR CODIGO POT. INVERTER POWER CODE MONOFASICOS SINGLE PHASE FFG5-M010-1 SV004iG5-1 0.4kW FFG5-M011-1 SV008iG5-1 0.8kW FFG5-M020-1 SV015iG5-1 1.5kW TRIFASICOS THREE PHASE SV004iG5-2 0.4kW FFG5-T005-1 SV008iG5-2 0.8kW SV015iG5-2 1.5kW FFG5-T012-1 SV022iG5-2 2.2kW...

  • Page 117: Revision History

    DIMENSIONS Revision History First Edition New features in V5.30 include: V1-Ext function added in code I/O-12 (P.30) Dimensions changed in depth (150.9mm Miss-wiring protective function deleted Revision 152.9mm) TIPO FS – 1 FS – 2 28.5 FS – 3 125 x 30 FS –...
  • Page 119 Cleveland Motion Controls CMC constantly endeavors to improve its product so that information in this manual is subject to change without notice. Visit Our Website: http://www.cmccontrols.com/ 03/21/2002 Publication #: 10310000291...

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