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TN’G DR150cc Owner's Manual

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DR150cc Owner's Manual
Rev 2006-2

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Summary of Contents for TN’G TN’G DR150cc

  • Page 1 DR150cc Owner’s Manual Rev 2006-2...

  • Page 2: A: Introduction

    A: INTRODUCTION Thank you for purchasing a CMSI Manufactured TN’G motor scooter. CMSI has invested over 10 years in establishing the facilities, technical infrastructure and nationwide sales and service network that exists today as TN’G Scooters, a trademark of CMSI. TN’G Scooters is growing rapidly due to its reputation in quality research, styling &...
  • Page 3 This Owner’s Manual contains important information on safety, operation, and maintenance. Anyone who operates a TN’G Scooter should carefully read and understand the contents of this manual before use. TN’G Scooters are street legal vehicles in all 50 states. You need to check with your state requirements on license and registration to ride this scooter legally on public roads.
  • Page 4 This Owner Manual should be considered as a permanent part of the scooter as it contains important information for operation and maintenance of the scooter. It should remain with the scooter at all times. This Owner Manual contains the most current product information at the time of approval for printing.

  • Page 5: Table Of Contents

    B: TABLE OF CONTENTS A: INTRODUCTION.....................Page 2 B: TABLE OF CONTENTS...................Page 5 C: SAFETY INSTRUCTIONS................Page 6 D: SPECIFICATIONS....................Page 13 E: COMPONENT DESCRIPTIONS & FUNCTIONS...........Page 14 F: PRE-RIDE CHECKLIST...................Page 21 G: PROPER OPERATION..................Page 24 H: ROUTINE CHECKS & MAINTENANCE............Page 30 TROUBLESHOOTING..................Page 39 J: WARRANTY......................Appendix...

  • Page 6: C: Safety Instructions

    C: SAFETY INSTRUCTIONS RIDING SCOOTERS IS FUN ONLY IF YOU PUT SAFETY AS YOUR TOP PRIORITY. WARNING: Before you start operating your scooter: • Be sure you read this owner manual completely and understand all operating features. • Take sufficient time training with safe and proper riding technique. •...
  • Page 7 An approved helmet needs to: • Meet U.S. Department of Transportation (DOT) and state standards. In addition with labels from the Safety Helmet Council of America, the American National Standard Institute (ANSI), or the Snell Memorial Foundation to assure the integrity of the product.
  • Page 8 • Leather or heavy denim clothing is preferred as these materials help to prevent or reduce abrasion. • Boots or shoes should be high enough to cover your ankles and sturdy enough to provide support. • Gloves give you a better grip and help protect your hands from the elements. Safe Riding •...
  • Page 9 • Test your brakes after operation in wet conditions. If necessary, apply the brakes several times to let friction dry out the linings. • Never attempt wheelies, jumps and other stunts, as these could cause damage to the scooter and loss of control. •...
  • Page 10 Carrying Passengers & Loading WARNING: • This scooter is rated for 2 passengers; total weight of the rider and the passenger must not exceed 330 lbs. • • • • • Do not exceed 25 lbs of cargo. • • • • • Any cargo should be kept in front compartment or under seat storage area. You should avoid carrying passengers or large loads until you have gained sufficient experience riding alone.
  • Page 11 2. Adjust your riding technique with passenger • Go slower • Start slowing earlier as you approach a stop. • Maintain a larger cushion of space ahead and to the sides. • Wait for larger gaps when you want to cross, enter, or merge with traffic. 3.
  • Page 12 • If you spill gasoline on your clothes, change and wash the affected area immediately with soap. Modification Any modifications to this scooter or removal of original equipment without approval from TN’G Scooters may cause it to be unsafe for use and may trigger severe accident. Modifications may also make your scooter illegal to use and will void any and all warranty coverage.

  • Page 13: D: Specifications

    D: SPECIFICATIONS Exhaust Vale Gap (Cold) 0.8 mm Model Del Rey 150 Spark Plug Type NGKCR7HSA Model Number DR150T-6 Battery 12V 8Ah Length 76.7 inches Headlight 12V / 18W Width 25.5 inches Brake / Tail Light 12V21/5W Height 44.5 inches Turn Signal Lights 12V/10W Dry Weight (No fuel)

  • Page 14: E: Component Descriptions & Functions

    E: COMPONENT DESCRIPTIONS & FUNCTIONS 1) Rear Carrier 2) Rear Light 3) Fuel Tank (under seat) 4) Seat 5) Throttle 6) Rear View Mirror 7) Brake Oil Resevoir 8) Front Box 9) Headlight 10) Exhaust Pipe 11) Drum Brake 12) Magneto 13) Passenger Footrest 14) Side Stand 15) Bag Hook...
  • Page 15 Controls and Instrument Panel 1) Horn Switch 2) Rear Hand Brake 3) Rear View Left Mirror 4) lnstrument Panel 5) Rear View Right Mirror 6) Front Hand Brake 7) Throttle 8) Electrical Starter Switch 1) Turning Indicator 2) Odometer 3) Speedometer 4) High Beam Indicator 5) Fuel Level Indicator 6) Alarm Indicator...
  • Page 16 Ignition Switch / Steering & Seat Lock 1. ON (starting): Engine can be started, electrical switches for horn, lights, etc. can be activated, Keys can’t be removed 2. OFF (shutting down): Engine is deactivated, Lights, horn, etc. are inoperable. Engine can’t be started. Keys can be removed 3.LOCK: Lights, horn, etc.
  • Page 17 Left Handle Horn Switch Press - the switch to sound the horn Turn Signal Switch - Slide switch left to turn left, slide switch right to turn right and push in the switch to discontinue. Headlight Switch - High beam up position, low beam down position.
  • Page 18 Speedometer - Indicates the operating speed. (See page 15) Odometer - Indicates accumulated distance. (See page 15) Gas Gauge - Indicates the fuel Level. The needle moves towards “E” – (see page 15) (empty) as the gas level is decreasing. Throttle Control (see page 15) •...
  • Page 19 CAUTION: • Do not store anything susceptible to heat inside storage compartments. • Do not let humidity spread from storage compartment. • Do not put anything valuable or breakable in storage compartment. • The compartment is not waterproof. Use plastic bags to store stuff when washing the scooter.
  • Page 20 WARNING: • Always turn the engine off prior to refueling the scooter. • Ensure the fuel tank cap is properly installed before riding. • Do not overfill the tank as it may overflow when the fuel warms up and expands. •...

  • Page 21: F: Pre-Ride Checklist

    F: PRE-RIDE CHECKLIST 1. CHECK THE FUEL LEVEL. Check the fuel gauge. If fuel is needed refer to directions on page 19 of this manual NOTE: Always turn the engine off prior to refueling the scooter. Always use 90 octane gaso- line or higher to refuel the scooter.
  • Page 22 4. CHECK THE TIRES. Measure the pressure in each tire. The correct pressures are: Front 32 PSI Rear 32 PSI Visually inspect the tires for damage and wear. Look for nails, glass or stones what are cutting into the tire casing. Look for partial or abnormal tread wear.
  • Page 23 Rear Brake Adjustment (See Page 31 in Section H). Check the Brake Fluid Level. (See Page 31 in Section H) 6. CHECK THE SPARK PLUG The spark plug will need to be checked if you find the scooter hard to start. The gap should be between 0.023 &...

  • Page 24: G: Proper Operation

    G: PROPER OPERATIONS & TECHNIQUES WARNING: • Be sure you have read this owner manual completely and understand all operating features. • Do not start the engine or operate the scooter in closed areas , as the exhaust fumes are poisonous and inhaling them can cause loss of consciousness and /or even death shortly.
  • Page 25 NOTE: It is recommended to always “prime” the fuel system by kick-starter when starting the scooter in the following situation (DO NOT ADVANCE THE THROTTLE WHILE KICK STARTING): • Cold or wet weather • If the fuel has run dry •...
  • Page 26 • To maximize the engine life, warm up the engine for 2 to 3 minutes prior to riding. No fast acceleration when the engine is still cold. NOTE: The engine will not start unless either the front or rear brake is activated. RETRACTING THE STAND Center Stand –...

  • Page 27: Riding Position

    3. RIDING POSITION • Place your hands on the handlebars and step onto the scooter from the left side. • Sit down on the seat while keeping your left foot on the ground for balance. • Place your right hand on the front brake lever or left hand on rear brake lever. 4.
  • Page 28 CAUTION: Test your brakes after washing your scooter or riding through a large pool of water. When this happens, apply the brakes gently until they dry themselves and work effectively again. STOPPING & PARKING • Release the throttle and steer the scooter to the side of the road. Gently apply the front brake with your right hand, and at the same time gently compress the rear brake lever with your left hand.
  • Page 29 BREAK IN PROCEDURES • It is very important to follow this procedures during the first 300km to achieve the best performance from the scooter. • Limit full throttle operation and avoid any condition that may result in engine overheating. • Always keep the speed below 40 mph. •...

  • Page 30: H: Routine Checks & Maintenance

    H: ROUTINE CHECKS & MAINTENANCE...

  • Page 31: Rear Brake Adjustment

    NOTE: * If regular driving is in arid or coastal condition, air filter and engine oil may need replaced more frequently. RECOMMENDED: To insure warranty and quality performance have a TN’G dealer perform regular maintenance. TIRE PRESSURE / TREAD Measure the pressure of each tire. The correct pressures are: Front 32 PSI / Rear 32 PSI. Visually inspect the tires for damage and wear or abnormal tread wear.
  • Page 32 2. Check the brakes for excessive wear. The middle groove of the brake should still be visible. If it isn’t, the pads should be replaced. 3. To replace the brake fluid, open the reservoir and add fluid as required. CAUTION: •...
  • Page 33 3. Replacing the spark plug, • Remove the plug cover and remove the spark plug using the spark plug wrench in the tool kit. • After setting the gap of the new plug, insert it into the cylinder & tighten firmly by hand, then by using provided wrench tighten another ½...
  • Page 34 2. Put the scooter on its center stand and let the engine sit for a few minutes. 3. Remove the oil dipstick, wipe it with a clean towel and replace it. Just rest the dipstick on the threads, do not screw it down into place when measuring the oil level.
  • Page 35 4. Refill the gearbox until full. 5. Reinstall the oil fill plug. WARNING: Use caution when changing oil to avoid burns! CAUTION: • If the scooter is used in excessively wet areas, or used in severe conditions replace the transmission oil more often than recommended. •...

  • Page 36: Battery Maintenance

    CAUTION • If riding in an excessively dusty location, the air filter should be inspected more often than the recommended. • When remounting the air cleaner cover components onto the scooter. Be careful to fit all pieces into their correct place. Failure to achieve proper fit will cause leaks in the air intake system that can cause engine damage.

  • Page 37: Battery Replacement

    of 10 hours. Additionally, it is important that your scooter be stored in a dry area and protected from extreme temperatures. BATTERY REPLACEMENT The scooter battery is self-sustained by electric current generated by the alternator within the scooter. It’s a good idea to replace the battery every three years. 1.
  • Page 38 WARNING: Always turn the ignition off before inspecting the fuses. CAUTION: • When removing the fuse from the fuse box do not squeeze the fuse puller or it will release the fuse. • When inserting the new fuse be sure that it fits snugly into the fuse socket. A loose fit will cause intermittent electrical problems and possible overheating of the fuse contacts.

  • Page 39: I: Troubleshooting

    I: TROUBLESHOOTING ENGINE IS DIFFICULT TO START 1. Check for Fuel in Carburetor i. If No Fuel a. Out of gas – Fill fuel tank b. Fuel cap air hole blocked – Unblock air hole c. Fuel filter or petcock blocked – Clean or replace fuel switch ii.
  • Page 40 d. Loose spark plug – Tighten spark plug ii. Spark Plug OK – Check Carburetor 4. Carburetor i. Carburetor Defective a. Blocked idle jet – Clean jet b. Dirty float bowl – Clean bowl c. Low fuel in bowl – Adjust bowl ii.
  • Page 41 LOW POWER OUTPUT FROM ENGINE Causes Solutions 1. Air Cleaner Blocked Clean Air Filter 2. Fuel Line In Carburetor Blocked Remove Residue 3. Excessive Carbon Deposit On Piston Remove Carbon Build-Up In Cylinder & Exhaust System 4. Piston & Cylinder Excessively Worn Replace Piston &...
  • Page 42 POOR FUEL ECONOMY Causes Solutions 1. Fuel System Leaks Repair Leak 2. Air Cleaner Blocked Clean Air Filter 3. Idle Speed Too High Adjust Idle Speed 4. Riding At Excessive Speeds Ride At More Economical Speeds FUEL DRAINING FROM CARBURETOR OVERFLOW TUBE Causes Solutions 1.

  • Page 43: J: Warranty

    WARRANTY CMSI, Inc., warrants to the first retail purchaser of all TN’G vehicles from an Authorized CMSI Dealer and each subsequent owner that the vehicle is free from defects in materials and workman- ship for the period stated in this warranty section.
  • Page 44 • The repair or replacement of defective parts under this limited warranty must be made by an Authorized CMSI Dealer or service center. Warranty repairs will be made at no charge to you for parts or labor.
  • Page 45 An authorized CMSI dealer is your best source for scheduled maintenance on your vehicle. Regardless of who performs your maintenance, if warranty repairs are needed, your dealer may ask you for documentation which may consist of one or more of the following: •...
  • Page 46 • Copies of repair orders or other receipts for required maintenance that include the odometer mileage and service date. NOTE: All maintenance receipts should be kept by the owner. Warranty Coverage Table...
  • Page 47 The date the motorcycle is delivered to the first retail purchaser Warranty CMSI shall repair or replace, at its option, any part (including parts of the emission control system) that is found defective in material or workmanship under normal use for the applicable time period.
  • Page 48 Duration of Implied Warranties Any Implied Warranties, including the implied warranty of merchantability and fitness for a particular purpose are limited to the duration of this written warranty. State Laws May Vary The previously listed limitations or exclusions may not apply to a motor scooter because of state laws.
  • Page 49 • Normal wear • Neglect • Improper installation • Unsuitable use in an application for which the part was not designed • The incorporation or use of unsuitable attachments or parts • The unauthorized alteration of any part • The incorporation or use of unsuitable attachments or parts •...
  • Page 50 Replacement parts refer to Distributors Limited Warranties – Replacement Parts DISTRIBUTORS LIMITED WARRANTY – NEW MOTORCYCLE CMSI warrants to the first retail purchaser and subsequent purchasers of this vehicle that the motor- cycle is free from defects in materials ands workmanship for the period stated in “Warranty Time Table”.
  • Page 51 Tires distributed and sold by CMSI which are either • Original equipment on CMSI vehicles, or • Specified by CMSI for the model the tire is installed on and purchased from an Authorized Dealer for replacement use. To qualify for this warranty...
  • Page 52 The replacement of a defective tire under this warranty must be made by an Authorized CMSI Inc Dealer. Replacement Charges – up to 50% tread wear Tire :No charge for a new direct replacement tire.
  • Page 53 Labor : 50% charge for mounting and balancing. This Warranty Does Not Cover • Tires installed on non-CMSI vehicles • Tires worn beyond the service limit specified in the appropriate Owners Manual. • Tires rendered unserviceable by road hazard damage, such as impact breaks, punctures, cuts, or snags.
  • Page 54 • Must have been used in an application for which it was designed. Warranty Coverage • CMSI Inc will repair or replace, at its option, any genuine CMSI part that is defective in material or workmanship under normal use. • Proof of date of purchase is required.
  • Page 55 For this reason it is very important for you to notify CMSI of any change of address or ownership. NHTSA cannot become involved in individual problems between you, your dealer or CMSI.

  • Page 56: Emission Control System Warranty

    WARRANTY and NOISE CONTROL SYSTEM WARRANTY. CMSI Inc. warrants to the first owner and each subsequent owner that his vehicle is designed and built so as to conform at the time of sale with applicable regulations of the US Federal Environmen-...
  • Page 57 RECOMMENDATIONS FOR REQUIRED MAINTENANCE IT IS RECOMMENDED THAT ANY EMISSION SYSTEM MAINTENANCE BE PER- FORMED BY AN AUTHORIZED CMSI DEALER USING GENUINE CMSI REPLACE- MENT PARTS. THE MAINTENANCE, REPLACEMENT OR REPAIR OF THE EMISSION CONTROL SYSTEM MAY BE PERFORMED BY ANY OTHER QUALIFIED SERVICE OUTLET OR INDIVIDUAL.
  • Page 58 State’s stringent anti-smog standards. CMSI must warrant the emission control system on your motorcycle for the periods of time listed below provided there has been no abuse, neglect or improper maintenance of your motorcycle.
  • Page 59 You are responsible for presenting your motorcycle to a CMSI dealer as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.
  • Page 60 CMSI, Inc., 8146 304 Ave SE, Preston, WA 98050, (hereinafter “ CMSI”) warrants that each new CMSI motorcycle includes as standard equipment a headlight, taillight and stoplight, and is street legal: is designed, built and equipped so as to conform at the time of initial retail purchase with all applicable regulations of the United States Environmental Protection Agency, and the California Air Resources Board;...
  • Page 61 30 days, or a repair is not completed within 30 days. Any replacement part can used in an emergency repair. CMSI will reimburse the owner for the expenses, including diagnosis, not to exceed CMSI suggested retail price for all warranted parts replaced and labor charges based on CMSI recommended time allowance for the warranty repair and the geographically appropriate hourly labor rate.
  • Page 62 CMSI, Inc. specifications which adversely affect performance and/or use in competitive racing or related events. B. Inspections, replacement of parts and other services and adjustments required for required maintenance.
  • Page 63 A. The liability of CMSI under this Emission Control System Warranty is limited solely to the remedying of defects in material or workmanship by an authorized CMSI motorcycle dealer at its place of business during customary business hours. This warranty does not cover inconvenience or loss of use of the motorcycle or trans- portation of the motorcycle to or from the CMSI dealer.
  • Page 64 However, CMSI is not liable for these parts. The owner is responsible for the performance of all required maintenance. Any individual or service establishment may perform such maintenance. The...
  • Page 65 8146 304th Ave SE Preston, WA 98050 www.cmsiinc.com WarrantyRev2006-2...

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