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TN’G Milano Owner's Manual

49cc 2-stroke
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Milano Owner's Manual
49cc 2-Stroke
Rev 05-02

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Summary of Contents for TN’G Milano

  • Page 1 Milano Owner’s Manual 49cc 2-Stroke Rev 05-02...

  • Page 2: A: Introduction

    A: INTRODUCTION Thank you for purchasing a CMSI Manufactured TN’G motor scooter. CMSI has invested over 10 years in establishing the facilities, technical infrastructure and nationwide sales and service network that exists today as TN’G Scooters, a trademark of CMSI. TN’G Scooters is growing rapidly due to its reputation in quality research, styling &...
  • Page 3 This Owner’s Manual contains important information on safety, operation, and maintenance. Anyone who operates a TN’G Scooter should carefully read and understand the contents of this manual before use. TN’G Scooters are street legal vehicles in all 50 states. You need to check with your state requirements on license and registration to ride this scooter legally on public roads.
  • Page 4 important information for operation and maintenance of the scooter. It should remain with the scooter at all times. This Owner Manual contains the most current product information at the time of approval for printing. TN’G Scooters reserves the right to make changes at any time without notice and without incurring any obligation.

  • Page 5: Table Of Contents

    B: TABLE OF CONTENTS A: INTRODUCTION.....................Page 2 B: TABLE OF CONTENTS...................Page 5 C: SAFETY INSTRUCTIONS................Page 6 D: SPECIFICATIONS....................Page 13 E: COMPONENT DESCRIPTIONS & FUNCTIONS...........Page 15 F: PRE-RIDE CHECKLIST...................Page 23 G: PROPER OPERATION..................Page 26 H: ROUTINE CHECKS & MAINTENANCE............Page 33 J: WARRANTY......................Appendix...

  • Page 6: C: Safety Instructions

    C: SAFETY INSTRUCTIONS RIDING SCOOTERS IS FUN ONLY IF YOU PUT SAFETY AS YOUR TOP PRIORITY. WARNING: Before you start operating your scooter: • Be sure you read this owner manual completely and understand all operating features. • Take sufficient time training with safe and proper riding technique. •...
  • Page 7 An approved helmet needs to: • Meet U.S. Department of Transportation (DOT) and state standards. In addition with labels from the Safety Helmet Council of America, the American National Standard Institute (ANSI), or the Snell Memorial Foundation to assure the integrity of the product.
  • Page 8 • Leather or heavy denim clothing is preferred as these materials help to prevent or reduce abrasion. • Boots or shoes should be high enough to cover your ankles and sturdy enough to provide support. • Gloves give you a better grip and help protect your hands from the elements. Safe Riding •...
  • Page 9 • Test your brakes after operation in wet conditions. If necessary, apply the brakes several times to let friction dry out the linings. • Never attempt wheelies, jumps and other stunts, as these could cause damage to the scooter and loss of control. •...
  • Page 10 Carrying Passengers & Loading WARNING: • This scooter is rated for 2 passengers; total weight of the rider and the passenger must not exceed 330 lbs. • • • • • Do not exceed 17.5 lbs of cargo. • • • • • Attach the load securely since a loose load can catch in the wheel or rack causing skidding.
  • Page 11 2. Adjust your riding technique with passenger • Go slower • Start slowing earlier as you approach a stop. • Maintain a larger cushion of space ahead and to the sides. • Wait for larger gaps when you want to cross, enter, or merge with traffic. A scooter is not really designed to carry cargo.
  • Page 12 • Do not operate your scooter in a closed area as the exhaust fumes may cause loss of consciousness or death within a short time. • Do not park the scooter near any flammable source. • If you swallow gasoline, inhale gasoline vapor or spill gasoline into your eyes, see doctor immediately or call American Association of Poison Control Centers at 1- 800-222-1222 for assistance.

  • Page 13: D: Specifications

    D: SPECIFICATIONS Model ML 49cc Idle RPM 1500 Model Number ML492 Exhaust Vale Gap (Cold) 0.10 mm / 0.004 inch Length 70.4 inches Spark Plug Type Autolight 4194 Width 26.9 inches Battery Type 12V 6Ah Height 43.7 inches Headlight (Hi / Lo Beam) 35 W / 35 W Dry Weight (No fuel) 200 lbs...

  • Page 14: E: Component Descriptions & Functions

    E: COMPONENT DESCRIPTIONS & FUNCTIONS 1. Battery 5. Seat 9. Air box & filter 13. Instrument panel 2. 2-Cycle oil reservoir 6. Handle bars 10. Kick Starter 14. Ignition switch 3. Muffler 7. Mirrors 11. Side Stand 15. Fuel Cap 4.
  • Page 15 Controls 1. Horn Button 6. Front Brake Lever 2. Turn Signal Switch 7. Throttle 3. Rear Brake 8. Electric Starter Button 4. Hi / Lo Beam Switch 9. Engine Stop Switch 5. Speedometer...
  • Page 16 Ignition Switch / Steering & Seat Lock TABLE 1.1 NOTE: Steering can only lock when the handle bar is turned left. CAUTION: Make sure key is in ‘OFF’ position after riding or opening seat. When key is left in ‘ON’ position and engine is off you will drain your battery.
  • Page 17 ! WARNING DO NOT CHANGE THE KEY POSTION WHILE THE SCOOTER IS IN MOTION. IT MAY RESULT IN LOSS OF CONTROL OR AN ACCIDENT. Instrument Panel 1. Turn Signal Indicator 2. Hi Beam Indicator 3. Speedometer 4. Odometer 5. Gas Gauge 6.
  • Page 18 Speedometer - Indicates the operating speed. (See page 17) Odometer - Indicates accumulated distance in kilometers. (See page 17) Gas Gauge - Indicates the fuel Level. The needle moves towards “E” – (see page 17) (empty) as the gas level is decreasing. Throttle Control (see page 15) •...
  • Page 19 Engine Stop Switch – Set the switch to on before starting the engine. Set the (see page 15) switch to off for EMERGENCY STOP. For example, if the scooter overturns or you cannot decrease speed with the throttle. Rear Brake Lever/ Front Brake Lever –...
  • Page 20 • Do not put anything valuable or breakable in storage compartment. • The compartment is not waterproof. Use plastic bags to store stuff when washing the scooter. Luggage Rack WARNING: • Luggage rack can carry 11 lbs max. • Do not exceed maximum 17.5 lbs for cargo. Fuel Tank Cap (see page 14 for location) •...
  • Page 21 CAUTION: • Wipe off the spilled fuel immediately as fuel may deteriorate the paint on the scooter or any plastic parts. • Always use 90 octane gasoline or higher when refueling the scooter. • DO NOT mix oil with gas as damage will occur. ML49-2stroke comes with auto oil injection system.

  • Page 22: F: Pre-Ride Checklist

    F: PRE-RIDE CHECKLIST 1. CHECK THE FUEL LEVEL. Remove the gas cap by turning the cap counterclockwise. Fill the tank up to the bottom of the filler tube. Do not fill past that point. Replace the gas cap and turn it clockwise until it is secure. NOTE: Always turn the engine off prior to refueling the scooter.
  • Page 23 Turn the ignition key to the “ON” position. Move the turn signal control to the left and right positions. Check the front and rear turn signal lamps flash, as well as the turn signal indicators on the instrument panel. 5. CHECK THE TIRES. Measure the pressure in each tire.
  • Page 24 Rear Brake - Depress the rear brake lever and measure the distance travelled before the brake begins to slow the rear wheel. The lever should travel between 10 to 20 mm before the wheel begins to drag. Rear Brake Adjustment (See Page 33 in Section H).

  • Page 25: G: Proper Operation

    G: PROPER OPERATIONS & TECHNIQUES WARNING: • Be sure you have read this owner manual completely and understand all operating features. • Do not start the engine or operate the scooter in closed areas , as the exhaust fumes are poisonous and inhaling them can cause loss of consciousness and /or even death shortly.
  • Page 26 NOTE: It is recommended to always “prime” the fuel system by kick-starter when starting the scooter in the following situation (DO NOT ADVANCE THE THROTTLE WHILE KICK STARTING): • Cold or wet weather • If the fuel has run dry •...
  • Page 27 • To maximize the engine life, warm up the engine for 2 to 3 minutes prior to riding. No fast acceleration when the engine is still cold. NOTE: The engine will not start unless either the front or rear brake is activated and the sidestand is in ‘up’...

  • Page 28: Riding Position

    3. RIDING POSITION • Place your hands on the handlebars and step onto the scooter from the left side. • Sit down on the seat while keeping your left foot on the ground for balance. • Place your right hand on the rear brake lever or left hand on rear brake lever. 4.

  • Page 29: Using The Brakes

    5. PULLING AWAY FROM THE CURB • Sit with a leg on each side of the scooter adjust the rear view mirrors. • Put on your turn signal before pulling away from the curb. • Look over both shoulders for oncoming traffic; be sure that it is safe to pull out into the traffic.
  • Page 30 CAUTION: Test your brakes after washing your scooter or riding through a large pool of water. When this happens, apply the brakes gently until they dry themselves and work effectively again. STOPPING & PARKING • Release the throttle and steer the scooter to the side of the road. Gently apply the front brake using the right brake lever, and at the same time gently applying the rear brake using the left brake lever.
  • Page 31 BREAK IN PROCEDURES • It is very important to follow this procedures during the first 300km to achieve the best performance from the scooter. • Limit full throttle operation and avoid any condition that may result in engine overheating. • Always keep the speed below 30 mph. •...

  • Page 32: H: Routine Checks & Maintenance

    H: ROUTINE CHECKS & MAINTENANCE...

  • Page 33: Rear Brake Adjustment

    NOTE: * If regular driving is in arid or coastal condition, air filter and engine oil may need replaced more frequently. RECOMMENDED: To insure warranty and quality performance have a TN’G dealer perform regular maintenance. TIRE PRESSURE / TREAD Measure the pressure of each tire. The correct pressures are: Front 29 PSI / Rear 33 PSI. Visually inspect the tires for damage and wear or abnormal tread wear.
  • Page 34 HYDRAULIC BRAKE FLUID LEVEL - Front Brake 1. Check the fluid level by looking at the reservoir. The fluid level must be between the two lines. If it is below the lower line, check the brake line and cylinder for a possible leak. 2.
  • Page 35 • Always replace the brake fluid with type DOT 3 brake fluid. RECOMMENDATION: An authorized TN’G Dealer or Service Center should complete all brake fluid adjustments. SPARK PLUG REPLACEMENT Check spark plug if scooter is hard to start. 1. The gap should be between 0.023 & 0.032 inches. 2.
  • Page 36 RECOMMENDATION: Most spark plugs are self-cleaning. After replacing its best to ride the scooter for a minimum of 10 min. CHECK THE TRANSMISSION OIL Inspect the transmission oil after the first 300 km and replace every 4000 km or six months which ever comes first.
  • Page 37 WARNING: Use caution when changing oil to avoid burns! CAUTION: • If the scooter is used in excessively wet areas, or used in severe conditions replace the transmission oil more often than recommended. • Make sure that the fill and drain plugs are tight and not leaking. •...

  • Page 38: Battery Maintenance

    NOTE: Clean and/or replace the air filter components if you experience a decrease of engine power. BATTERY MAINTENANCE Your Milano Scooter uses a calcium sealed, maintenance free, VRLA battery and you should not remove the sealing strip once the battery has been installed and prepped by a TN’G dealer.

  • Page 39: Battery Replacement

    BATTERY REPLACEMENT The scooter battery is self-sustained by electric current generated by the alternator within the scooter. It’s a good idea to replace the battery every three years. 1. Always turn the ignition system off prior to replacing the battery. 2.
  • Page 40 WARNING: Always turn the ignition off before inspecting the fuses. CAUTION: • When removing the fuse from the fuse box do not squeeze the fuse puller or it will release the fuse. • When inserting the new fuse be sure that it fits snugly into the fuse socket. A loose fit will cause intermittent electrical problems and possible overheating of the fuse contacts.
  • Page 41 • When washing your scooter, be sure not to get water into the fuse box as this could cause electrical problem. • Do not use a fuse of higher amperage than recommended; this will cause extensive damage to the electrical system and possibly a fire. NOTE: If the new fuse burns out immediately, have a TN’G dealer check scooters complete electrical system.
  • Page 42 WARRANTY CMSI, Inc., warrants to the first retail purchaser of all TN’G vehicles from an Authorized CMSI Dealer and each subsequent owner that the vehicle is free from defects in materials and workman- ship for the period stated in this warranty section. To Qualify For This Warranty •...
  • Page 43 WARRANTY RESPONSIBILITY The Manufacturer CMSI Inc. To repair or replace , at its option, any part which is proven to be defective in material or factory workmanship under normal use for the applicable warranty period. • The repair or replacement of defective parts under this limited warranty must be made by an Authorized CMSI Dealer or service center.
  • Page 44 You, the Owner • The customer should retain all service records for future reference. • Service inspections and replacements in accordance with the time and mileage intervals given in the Maintenance Schedule are essential. • You are responsible for paying all maintenance costs, including service interval costs. •...
  • Page 45 • Copies of repair orders or other receipts for required maintenance that include the odometer mileage and service date. NOTE: All maintenance receipts should be kept by the owner. Warranty Coverage Table...
  • Page 46 Coverage Begins The date the motorcycle is delivered to the first retail purchaser Warranty CMSI shall repair or replace, at its option, any part (including parts of the emission control system) that is found defective in material or workmanship under normal use for the applicable time period. Parts or Labor No charge to you.
  • Page 47 Duration of Implied Warranties Any Implied Warranties, including the implied warranty of merchantability and fitness for a particular purpose are limited to the duration of this written warranty. State Laws May Vary The previously listed limitations or exclusions may not apply to a motor scooter because of state laws.
  • Page 48 • Normal wear • Neglect • Improper installation • Unsuitable use in an application for which the part was not designed • The incorporation or use of unsuitable attachments or parts • The unauthorized alteration of any part • The incorporation or use of unsuitable attachments or parts •...
  • Page 49 • Rental or other commercial uses • Towing another vehicle, trailor or similiar device • Alteration to the engine or drive train • Any operation or use outside of that described in this Owner’s Manual • Alteration of the odometer so that the actual mileage connot be determined; alteration may VIOD coverage Replacement parts refer to Distributors Limited Warranties –...
  • Page 50 • Prior to delivery to the purchaser, setup and pre-delivery service must be performed by a dealer or service center who is authorized by CMSI to deliver it vehicles. DISTRIBUTOR’S LIMITED WARRANTY- MOTORCYCLE TIRES Warranty Time Period 90 days, or until the center tread is worn to a depth of 3/32" , whichever occurs first. Coverage begins •...
  • Page 51 • The tire was part of the original factory equipment. • The tire must have been used for its designed purpose. The Obligation of CMSI Inc To replace any tire which is proven to be defective in material or factory workmanship under normal use –...
  • Page 52 Replacement Charges – after 50% tread wear Tire : 50% charge for a new direct replacement tire. Labor : 50% charge for mounting and balancing. This Warranty Does Not Cover • Tires installed on non-CMSI vehicles • Tires worn beyond the service limit specified in the appropriate Owners Manual. •...
  • Page 53 DISTRIBUTOR’S LIMITED WARRANTY – REPLACEMENT PARTS Warranty Time Period: See “Warranty Coverage Table” on page 4 of Warranty Section. Coverage begins: The date of purchase from an Authorized CMSI Dealer. To qualify for this warranty, the genuine CMSI part • Must have been purchased from an Authorized CMSI Dealer. •...
  • Page 54 This Replacement Parts Warranty Does Not Cover The following exclusions apply specifically to replacement parts in addition to the exclusions listed: • Tires (Refer to Distributor’s Limited Warranty – Motorcycle Tires) • The motorcycle in which the part is installed. •...

  • Page 55: Emission Control System Warranty

    EMISSION CONTROL SYSTEM WARRANTY US EPA The following warranty applies to the emission control system and is in addition to the LIMITED WARRANTY and NOISE CONTROL SYSTEM WARRANTY. CMSI Inc. warrants to the first owner and each subsequent owner that his vehicle is designed and built so as to conform at the time of sale with applicable regulations of the US Federal Environmen- tal Protection Agency at the time of manufacture and that it is free from defects in materials and workmanship which cause the motorcycle not to meet US Environmental Protection Agency Stan-...
  • Page 56 The following items are not covered by the emission control system warranty: Failures which arise as as a result of misuse, alterations, accident or non-performance of maintenance as specified in the Owners’ Manual. The replacement of parts (such as spark plugs, fuel and oil filters, etc.) used in required maintenance.
  • Page 57 US Emission Control System (California) YOUR WARRANTY RIGHTS AND OBLIGATIONS The California Air Resources Board and CMSI, Inc. (hereafter “CMSI”) are pleased to explain the emission control system warranty on your 2005 and later motorcycle. In California new motor vehicles must be designed, built and equipped to meet the State’s stringent anti-smog standards. CMSI must warrant the emission control system on your motorcycle for the periods of time listed below provided there has been no abuse, neglect or improper maintenance of your motorcycle.
  • Page 58 MANUFACTURER’S WARRANTY COVERAGE See “Warranty Coverage Table” on page 4 of warranty section. OWNER’S WARRANTY RESPONSIBILITIES As the motorcycle owner, you are responsible for the performance of the required maintenance listed in your owners’ manual. CMSI recommends that you retain all receipts covering maintenance on your motorcycle, but CMSI cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.
  • Page 59 CMSI, Inc., 8146 304 Ave SE, Preston, WA 98050, (hereinafter “ CMSI”) warrants that each new CMSI motorcycle includes as standard equipment a headlight, taillight and stoplight, and is street legal: is designed, built and equipped so as to conform at the time of initial retail purchase with all applicable regulations of the United States Environmental Protection Agency, and the California Air Resources Board;...
  • Page 60 In the State of California only, emission related warranted parts are specifically defined by the state’s Emission Warranty Parts List. These warranted parts are: carburetor and internal parts; intake manifold; fuel tank; fuel injection system; spark advance mechanism; crankcase breather; air cutoff valves;...
  • Page 61 LIMITATIONS. This Emission Control System warranty shall not cover any of the following: A. Repair or replacement required as a result of accident, misuse, repairs improperly performed or replacements improperly installed, use of replacement parts or accessories not conforming to CMSI, Inc.
  • Page 62 A. The liability of CMSI under this Emission Control System Warranty is limited solely to the remedying of defects in material or workmanship by an authorized CMSI motorcycle dealer at its place of business during customary business hours. This warranty does not cover inconvenience or loss of use of the motorcycle or trans- portation of the motorcycle to or from the CMSI dealer.
  • Page 63 C. No dealer is authorized to modify this CMSI Limited Emission Control System Warranty. LEGAL RIGHTS. This warranty gives you specific legal rights, and you may also have other rights, which vary from state to state. THIS WARRANTY IS IN ADDITION TO THE CMSI LIMITED MOTORCYCLE WARRANTY.
  • Page 64 8146 304th Ave SE Preston, WA 98050 www.cmsiinc.com WarrantyRev2006-2...

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