UAS C Series Owner's Manual

UAS C Series Owner's Manual

High efficiency c-series cyclone dust collector

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OWNER'S MANUAL
High Efficiency C-Series
Cyclone Dust Collector

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Summary of Contents for UAS C Series

  • Page 1 OWNER’S MANUAL High Efficiency C-Series Cyclone Dust Collector...
  • Page 2 Should you need assistance, call the Cyclone customer service number shown below. To expedite your service, have the following information available when contacting UAS. UAS ORDER #: ________________________________________________________________ UNIT MODEL #: _______________________________________________________________ UNIT SERIAL #: _______________________________________________________________...
  • Page 3: Table Of Contents

    TABLE OF CONTENTS Page 1. IMPORTANT NOTICE ..................1 1.1 General Cautions ..................1 2. INTRODUCTION....................1 2.1 Unit Nomenclature ..................1 2.2 Description and Operation ................1 2.3 Air Filtering Operation ...................3 3. SPECIFICATION TABLE ..................3 4. INSTALLATION ....................5 4.1 Off Loading and Inspection ................5 4.2 Installation Planning ..................5 4.3 Assembly of Standard Equipment..............6 4.4 Assembly of Optional Equipment ..............11...
  • Page 4: Important Notice

    United Air equipment engineered to each dust collection need Specialists, Inc. (UAS) or your local Cyclone and manufactured to the highest standards. representative. Operating personnel must be aware...
  • Page 5 C-Series Revised 06/07 Cyclone Dust Collector...
  • Page 6: Air Filtering Operation

    During the air filtering operation, contaminated air is drawn into the UAS Cyclone Dust Collector through the air inlet located on the upper barrel above the internal helix (see Figure 1). The contaminated air...
  • Page 7 C-Series Revised 06/07 Cyclone Dust Collector...
  • Page 8: Installation

    C-Series Revised 06/07 Cyclone Dust Collector 4. INSTALLATION 4.1 OFF LOADING AND INSPECTION 4.2 INSTALLATION PLANNING Selecting the proper location for your dust collection C-Series cyclone units are shipped with major components mounted on skids. The blower assembly equipment is very important. See Figure 2 for typical will be pre-assembled to the upper barrel assembly.
  • Page 9: Assembly Of Standard Equipment

    C-Series Revised 06/07 Cyclone Dust Collector The UAS Cyclone Dust Collector is usually mounted examine the unit fan wheel. Make sure it moves on a reinforced concrete foundation. Other mounting freely and is firmly in place. Re-tighten if necessary. options are possible. Structural Replace door after inspecting.
  • Page 10 C-Series Revised 06/07 Cyclone Dust Collector...
  • Page 11 C-Series Revised 06/07 Cyclone Dust Collector...
  • Page 12 C-Series Revised 06/07 Cyclone Dust Collector Take care to use proper lifting equipment and Series C190 - inlet can be rotated at 45° procedures. Drift pins may be useful for locating increments from the base. hopper mating sections. With the hopper section still supported, use hardware to bolt the sections Series C200 and C240 - inlets can be rotated at 45°...
  • Page 13 C-Series Revised 06/07 Cyclone Dust Collector BARREL/BLOWER ASSEMBLY Ensure that the inlet and outlet flanges are facing the desired direction. If the inlet and outlet directions need to be changed, see previous section “Inlet and Outlet Direction Change” before continuing. After ensuring that inlet and outlet direction are correct, use two ribbons of sealant on each bolt- up flange (see Figure 6).
  • Page 14: Assembly Of Optional Equipment

    C-Series Revised 06/07 Cyclone Dust Collector 4.4 ASSEMBLY OF OPTIONAL EQUIPMENT AF-SERIES AFTERFILTER ASSEMBLY Filters Cyclone Filters Area On AF (afterfilter) models, the filter section is Model Base Dim. Dim. Filters Length (Sq. Ft.) shipped in several containers. The filter section of model C192 consists of elbow, flange assembly, filter C203 41"...
  • Page 15 Tighten all hardware connections. Remove screws. Install permanent supports (not supplied by support. UAS) and tighten all hardware before removing the lifting device. Install snap ring bags. Hold the end of the bag and flex the “snap ring” at the bag end to seat the ring in DRUM LID INSTALLATION the plenum assembly.
  • Page 16 C-Series Revised 06/07 Cyclone Dust Collector...
  • Page 17 C-Series Revised 06/07 Cyclone Dust Collector C18E C18W C27E C27W Item C9 Part # C18 Part # C27 Part # Description 18-1309 18-1308 18-1307 Hopper Weldment 02-6257 02-6258 02-6259 Plenum Assembly 10-8799 10-8799 10-8799 Corner Support, Afterfilter 33-0208 33-0208 33-0208 Filter Bag, 8"...
  • Page 18: Electrical Installation

    C-Series Revised 06/07 Cyclone Dust Collector 4.5 ELECTRICAL INSTALLATION NOTE: All electrical work must be performed by a qualified electrician according to the most WARNING stringent applicable codes. Be sure to use proper size starter, conduit and wiring for blower motor. All electrical work should be done by a qualified electrician in accordance with local electrical Start fan motor and visually check for proper rotation...
  • Page 19 C-Series Revised 06/07 Cyclone Dust Collector...
  • Page 20: Operation

    Adjust airflow with volume control damper(s) (not NOTE: Do not allow the drum or hopper to overfill. supplied by UAS) on individual ductwork drops. This can cause poor collector performance and require extensive cleanup if the dust overflows when the collecting device is 5.2 CHECK LIST...
  • Page 21: Servicing The Direct Drive Motor And Fan (C190-C3000)

    C-Series Revised 06/07 Cyclone Dust Collector For motor maintenance, follow the manufacturer’s 6.2 SERVICING THE DIRECT DRIVE directions. If your motor requires servicing under the motor manufacturer’s warranty, contact an MOTOR AND FAN (C190-C3000) authorized service center. Motors are greased at the factory and do not need lubrication at time of WARNING installation.
  • Page 22: Belt Adjustment And Replacement

    C-Series Revised 06/07 Cyclone Dust Collector 6.4 BELT ADJUSTMENT AND 6.5 AFTERFILTERS REPLACEMENT The afterfilter bags on the Cyclone Dust Collector are semi-permanent and will give you long, efficient The belts on your new unit have been properly service if you perform routine maintenance. adjusted at the factory.
  • Page 23 C-Series Revised 06/07 Cyclone Dust Collector DEFLECTION FORCE-LBS NOMINAL MODEL DEFLECTION BELT SPAN NEW BELT USED BELT C3620 21 3/8 11/32 C3625 21 3/8 13.2 11/32 C2630 21 3/8 13.2 11/32 C4440 21 3/8 20.1 13.7 11/32 C4450 21 3/8 20.1 13.7 11/32...
  • Page 24: Troubleshooting Guide

    Revised 06/07 Cyclone Dust Collector 7. TROUBLESHOOTING GUIDE Use the troubleshooting guide to correct any problems that occur with your dust collection unit. If the problem or condition continues, contact UAS customer service at 1-800-252-4647. PROBLEM POSSIBLE CAUSES POSSIBLE SOLUTIONS Fan motor won’t start or...
  • Page 25: Illustrated Parts

    C-Series Revised 06/07 Cyclone Dust Collector 8. ILLUSTRATED PARTS 61-10013-0001 DUST-HOG Cyclone C190 Series...
  • Page 26 C-Series Revised 06/07 Cyclone Dust Collector C190 SERIES Item No. Part No. Description Quantity 181335 Cone Weldment 18-1232 Inlet Barrel with Inlet Transition 18-1334 Fan Housing with Outlet Transition 32-0211 Fan Wheel Radial 32-0253 Fan Wheel Radial (Alum.) 10-6353 Motor Mtg. Plate Call Factory Motor- 2HP 10-6402...
  • Page 27: C200 - C3000

    C-Series Revised 06/07 Cyclone Dust Collector ILLUSTRATED PARTS 61-10014-0001 DUST-HOG Cyclone C200 - C3000 Series...
  • Page 28 C-Series Revised 06/07 Cyclone Dust Collector C200 - C3000 SERIES C200 C240 C3000 Item No. Part No. Part No. Part No. Description Quantity 18-1337 18-1341 18-1200 Cone Weldment 18-1225 18-1234 18-1189 Inlet Barrel 18-1338 18-1340 18-1201 Fan Housing 18-1226 18-1233 18-1202 Inlet Transition 18-1224...
  • Page 29: C3600 - C4400

    C-Series Revised 06/07 Cyclone Dust Collector ILLUSTRATED PARTS 61-10012-0001 DUST-HOG Cyclone C3600 - C4400 Series...
  • Page 30 C-Series Revised 06/07 Cyclone Dust Collector C3600 - C4400 SERIES Item No. C3600 Part No. C4400 Part No. Description Quantity 18-1612 18-2065 Cone Weldment 18-1239 18-1242 Inlet Barrel Weldment 18-1659 18-1266 Fan Housing Weldment 18-0226 18-1259 Inlet Transition 18-1237 18-1258 Outlet Transition 32-0221 Fan Wheel MH, M-15...
  • Page 31 C-Series Revised 06/07 Cyclone Dust Collector This page intentionally left blank...
  • Page 32: Warranty

    UAS is limited to furnishing replacement parts F.O.B. UAS' factory or making repairs at UAS' factory of any parts that are determined, upon inspection by UAS, to be defective. In no event will UAS be responsible for labor or transportation charges for the removal, reshipment or reinstallation of the parts.

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