Toshiba TLP-X2000B Service Manual
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Toshiba TLP-X2000B Service Manual

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SERVICE MANUAL

3LCD DATA PROJECTOR
TLP-X2000E/B/U/C
TLP-X2500E/B/U/C
TLP-X3000E/B/U/C
The above models are classified as green product (s) (*1), as indicated by the underlined serial number (s).
This Service Manual describes replacement parts for green product (s). When repairing any green product (s), use
the parts described in this manual and lead-free solder (*2).
For (*1) and (*2) , see the next page.
© TOSHIBA CORPORATION
FILE NO. 330-200711GR
Published in Japan, July 2007 GREEN

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  • Page 1: Service Manual

    This Service Manual describes replacement parts for green product (s). When repairing any green product (s), use the parts described in this manual and lead-free solder (*2). For (*1) and (*2) , see the next page. © TOSHIBA CORPORATION Published in Japan, July 2007 GREEN...

  • Page 3: Table Of Contents

    Contents Table of Contents Chapter 1 Specifications Using the Menus Names of the Terminals on the Rear Panel Name of each part on document camera List of Supported Signals Chapter 2 Replaceable Part Hierarchy Required Tools Parts Replacement Replacement of optical parts 2-15 Chapter 3 SINGOWS 2000...
  • Page 4 Chapter 1 Chapter 1 Specifications 1-1a...
  • Page 5 Chapter 1 Chapter 1 Specifications 1-1b...

  • Page 6: Specifications

    Chapter 1 Chapter 1 Specifications 1-1c...
  • Page 7 Chapter 1...

  • Page 8: Using The Menus

    Chapter 1 Using the Menus...

  • Page 9: Names Of The Terminals On The Rear Panel

    Chapter 1 Names of the Terminals on the Rear Panel...

  • Page 10: List Of Supported Signals

    Chapter 1 List of Supported Signals...
  • Page 11 Chapter 1...

  • Page 12: Replaceable Part Hierarchy

    Chapter 2 Chapter 2 Replaceable Part Hierarchy Replaceable Part Hierarchy The flow chart below shows what parts must be removed to access each replaceable part in the projector. The parts on the first level (Ex.Lamp cover) are accessible without removing any other parts. The move levels down that a part is, the more parts you need to remove in order to access it.

  • Page 13: Required Tools

    Chapter 2 Required Tools Item Photo Driver bit ( ) No 2 Box driver M3 Driver bit ( ) No 0 Torque driver bit ( ) No 2 Nippers Cutting pliers...

  • Page 14: Parts Replacement

    Chapter 2 Parts Replacement 1.Lamp Figure Explanation Remove two lamp cover screws. Remove three lamp screws. Lamp is pulled out. 2.Top Cover Remove five screws at the bottom. Remove two screws at the rear. Remove a screw at the right. Remove a screw at the left.
  • Page 15 Chapter 2 3.Main Board Step Figure Explanation All the connectors on a main board unit are removed. Remove five screws. Remove two screws at the rear cover. Main board is removed.
  • Page 16 Chapter 2 4.Main Power Unit Step Figure Explanation Remove four screws. Cover & Power Intake FAN are removed. Remove two screws. Power Intake FAN are removed. Remove a screw. Main Power Unit is taken out.
  • Page 17 Chapter 2 5.PBS & Ballast FANs Step Figure Explanation Remove six screws. Balast & FAN assy is taken out. Remove two screws. Remove two screws. Ballast FANs are removed. PBS FANs are removed.
  • Page 18 Chapter 2 6.Exhaust Fan Remove no screw. Note. May be very tight. Exhaust Fan is removed. 7.Ballast Remove two screws. Cover is removed. Pinch a stud with cutting pliers. (4 points) Then pull up PC Board. Ballast is removed.
  • Page 19 Chapter 2 8.Filter Power Step Figure Explanation Remove two screws. Cover is removed. Filter Power is taken out.
  • Page 20 Chapter 2 9.Thermal Switch Step Figure Explanation Remove a screws. Remove two screws. Cover is removed. Thermal Switch is removed.
  • Page 21 Chapter 2 10.Optical Emgine Step Figure Explanation Remove three screws. Optical Engine is taken out. 11.Relay Board Step Figure Explanation Remove three screws. Relay Board is removed. 2-10...
  • Page 22 Chapter 2 15.Speaker Remove a screws. Speaker is removed. 2-11...

  • Page 23: Replacement Of Optical Parts

    Chapter 2 Replacement of Optical Parts 2-12...
  • Page 24 Chapter 2 2-13...
  • Page 25 Chapter 2 2-14...
  • Page 26 Chapter 2 2-15...
  • Page 27 Chapter 2 2-16...
  • Page 28 Chapter 2 2-17...
  • Page 29 Chapter 2 2-18...
  • Page 30 Chapter 2 2-19...
  • Page 31 Chapter 3 Chapter 3 SINGOWS 2000 Install the Software on the Computer The software you download is bundled into one .MSI file. Double-click the file to install the signal generating software. The Install Wizard appears,ready to begin the install process. Click the next button.
  • Page 32 The Select Installation Folder dialog box appears. Navigate to the location where you stored the software files. Click the next button. The confirm Installation dialog box appears. Click the next button.
  • Page 33 The Installing software dialog box appears. The Installation Complete dialog box appears. Click the close button.
  • Page 34 Startup the Software Open Windows Exploler, navigate to the location where you stored the files, Then double click the SINGOWS2000.EXE. Moreover, even if it chooses the shortcut of the All programs of start, it can startup .

  • Page 35: Firmware Upgrade

    Chapter 4 Chapter 4 Firmware Upgrade Upgrade the software Connect the control cable to the control terminal on the projector. Then plug the RS232C connector on the other end of the cable into a RS232C port on the computer. Open Windows Explorer navigate to the location where you stored the upgrade files, and then double click the Firmware Upgrader.exe.
  • Page 36 Chapter 4 The upgrade file appears in the Select File box. Select the COM port. Click Flash button.
  • Page 37 Chapter 4 Press and hold the projector’ s [Input] and [Keystone] keys, and then plug in the power cord. The projector starts the Firmware upgrade, [LAMP], [ON/Standby] and [TEMP] LED’ s are RED blinking. The computer begins downloading the upgrade files to the projector. The process may take several minutes.
  • Page 38 Chapter 4 When the upgrade finishes normally, the following dialog box appears. Click the Close button. The upgrade is complete.
  • Page 39 Chapter 4 Confirm the software upgrade 1. Power up the projector. 2. On the projector keypad, press the MENU key to display the menus. 3. Press button Right or Left arrow to highlight Setting display. 4. The Setting display dialog box display the software version. These should match the upgrade version you downloaded.

  • Page 40: Wiring Diagram

    Chapter 5 Chapter 5 Wiring Diagram...

  • Page 41: Block Diagram

    Chapter 5 Block Diagram BLOCK DIAGRAM 1/2...
  • Page 42 Chapter 5 Block Diagram 2/2...

  • Page 43: Led Display

    Chapter 6 Chapter 6 LED Display LED Display (Problems Shown on LED Indicator Combination) <Notes> When each error occurs,after approx.one minute of abnormal display, the projector turns to the standby state waiting for internal cool down. [ L ] : LAMP, [ O ] : ON, [ T ] : TEMP...

  • Page 44: Troubleshooting

    Chapter 6 Troubleshooting Y ou use this section to diagnose problems with the projector. Choose the problem you are trying to diagnose from the list below. The Power, Image and Audio sections provide a variety of symptoms, while the other includes only one page. 1.
  • Page 45 Chapter 6 No lamp Check the error code log at service mode When there is the error code, refer to the LED error List. When the error code is Lamp error (No.1), remove the lamp to see if it looks good. There should be no ruptures, no bulges, and no cracks in the reflector.

  • Page 46: Troubleshooting Image Problems

    Chapter 6 Troubleshooting Image Problems The image is not correct. The projector starts and runs normally. The menus are accessible. The lamp is lit. Upgrade the software to the latest version or reinstall the projector software. Confirm that all image adjustments are set to factory defaults Confirm that the cable and source signal Are good.
  • Page 47 Chapter 6 Dim image Substitute known good lamp. Replace the lamp. Image brighter? Substitute known good Main board. Image brighter? Replace the Main Board Replace the optical engine Bad or missing tint or color. Distorted image, excess noise, rolling, torn, frozen,” Plaid” image, repeated single image or shifted image. Make sure cables are good.
  • Page 48 Chapter 6 Troubleshooting Audio Problems No audio or distored audio from the speaker. Make sure cables are good. Problem resolved Is audio OK? What is the problem? No audio from the speaker Audio is distoyed No audio from the speaker. Check the speaker resistance.
  • Page 49 Chapter 6 Troubleshooting Remote Controller Problems Infrared Remote Problem Install known good batteries in the remote controller. Does the remote work? Problem resolved Use a known good remote with the projector Does the remote work? Problem resolved Replace the Main board Troubleshooting Keypad Problems Keypad does not respond to key presses.
  • Page 50 Chapter 6 Troubleshooting Menu Problems Menu does not appear on screen. Startup screen and other images appear normal. Try pressing the Menu button on both the remote and keypad. Does the menu appear? If the keypad works and If the remote works and the remote doesn’...

  • Page 51: Operation Of Power Supply

    Chapter 6 Operation of Power Supply (APS-M602) OUTLINE This power circuit APS-T60 is composed of 2 units as shown as below. (Fig.1) APS-T602 is composed of AC inlet and input line filters mainly. APS-T603 is composed of rectifier circuits, PFC circuit and DC/DC converter circuit mainly. The power circuit APS-T60 is supplied 100~240Vac and it supplies 5 power sources to load circuits.

  • Page 52: Operation Of Power Supply

    Chapter 6 OPERATION OF POWER SUPPLY 1. Transition from AC ON to Standby mode When the AC source is supplied to this power circuit, the voltage rectified by D101 and smoothed by C105 is supplied to VH pin of IC102 through R125. VCC pin voltage of IC102 rises by current supplied to VCC pin through VH pin.
  • Page 53 Chapter 6 OPERATION OF EACH SECTION 1. Input Line Filter The Input line filter circuit is made up of capacitors (e.g. C1, C2, C101) and inductor chokes (e.g. L1, L2, L101) on APS-T602 unit and a part of APS-T603 unit, This section protects the noise generated by the power supply circuit from leaking out to AC line and from entering of the external noise inside the power supply circuit.
  • Page 54 Chapter 6 3. DC/DC converter The main parts of this switching converter are transformer T201, switching MOSFET Q103, control IC IC102 and output diodes D201, D202 and D203. This converter is Fly Back type. This means that energy is transferred from the primary to secondary when MOSFET Q103 is off. The main output is 6V line and auxiliary output is 14V and 17V line.
  • Page 55 Chapter 6 6-13...
  • Page 56 Chapter 6 6-14...
  • Page 57 Chapter 6 APS-M602 (ETXTS602MDA/MDE) Troubleshooting Faults 6-15...

  • Page 58: Electrical Adjustment

    Chapter 7 Chapter 7 Electrical Adjustment Preparation < Test equipment > 1) Personal computer (Windows PC, OS: Windows 98SE, ME, 2000, XP) 2) Signal generating software SINGOWS2000.MSI (Installer) 3) Adjustment software DPJAdjustmentTool_2500.exe 4) Cables RGB Cable and Control (RS232C) Cable 5) A protractor for Vertical Auto Keystone Calibration <For connection and setting of Personal computer>...
  • Page 59 Chapter 7 Adjustment Points vs Part Replaced The table below shows you the items to be adjusted according to the type of part you replaced. Pixel Keystone Altitude VCOM Gamma Shading Adjustment Contrast (Convergence) SINGOWS Parts Special Key Operations DPJAdjustmentTool_2500.exe 2000 ×...

  • Page 60: Projector Setup

    Chapter 7 Projector Setup Plug in the power cord; turn on main power switch and the power of the projector. How to enter to the Factory Mode (TLP-X2500/XC2500/X3000/XC3000) 1) While the Volume adjustment bar is displayed on the screen, set value to [2], and press the buttons, [Input], [On/Standby] and [Keystone] simultaneously.
  • Page 61 Chapter 7 How to display the Service status After the projector has entered to the factory mode, press the buttons, [Return] and [Up] simultaneously. Then, the following display appears. If it doesn’t appear, repeat from the beginning. This mode maintains until you turn off the Main power switch. FAN-1 is Z103 (Service part location No.).
  • Page 62 Chapter 7 <Keystone Calibration> Press [Input] and [Up] buttons simultaneously. For it initialize the value, Press [Keystone] button. Set the projector on a level surface. Press [Enter] button of the projector. When the adjustment is successfully completed, values changes from default [0]. (Example: The following menu) If it fails, values don’t change from default [0].
  • Page 63 Chapter 7 Select the KC1 item by pressing [Down] button. Keep projector on 30 degree. Press [Enter] button of the projector. When the adjustment is successfully completed, values changes from default [0]. (Example: The following menu) If it fails, values don’t change from default [0].
  • Page 64 Chapter 7 Select the KC2 item by pressing [Down] button. Keep projector on -30 degree Press [Enter] button of the projector. When the adjustment is successfully completed, values changes from default [0]. (Example: The following menu) If it fails, values don’t change from default [0]. <Note>...
  • Page 65 Chapter 7 Select the KC3 item by pressing [Down] button. Set the projector on a level surface and perform heat-run for 30 minutes or more. Press [Enter] button of the projector. When the adjustment is successfully completed, values changes from default [0]. (Example: The following menu)
  • Page 66 Chapter 7 <Sub Contrast> Right - click to display the following color pallets. Click [White] button. Note: Move the mouse cursor out of a screen to avoid the error. Select the Sub contrast item by pressing [Down] button. Press [Enter] button of the projector. When the adjustment is successfully completed, values changes from default [85].
  • Page 67 <Altitude> Press [On/Standby] and [Up] buttons simultaneously. For it initialize the value, Press [Keystone] button. Select proper value by pressing the [Left] or [Right] button. Factory setting is 0. The value 1 is more than 500m (1,640ft) and under 1,000m (3,281ft). The value 2 is more than 1,000m (3,281ft) and under 1,500m (4,921ft).
  • Page 68 <VCOM> Connect the control cable to the control terminal on the projector. Then plug the RS232C connector on the other end of the cable into a RS232C port on the computer. Open Windows Explorer navigate to the location where you stored the Adjustment file, and then double click the DPJAdjustmentTool_2500.exe.
  • Page 69 The current data is displayed in DATA column. Push (+1) or (-1) button. Adjust the data to reduce the flicker to its minimum point. By pushing the (+4) or (-4), the data is adjusted in greater steps. After the adjustment, click the [Save] to save the data. Select the “G”.
  • Page 70 Select the “B”. The current data is displayed in DATA column. Push (+1) or (-1) button. Adjust the data to reduce the flicker to its minimum point. By pushing the (+4) or (-4), the data is adjusted in greater steps. After the adjustment, click the [Save] to save the data.
  • Page 71 <Gamma> Click the [GAMMA] button. The following window appears. Click the [Send] button. Select the Gamma data file and click the [Open] button. (There are two files for R-type LCD and L-type LCD.) 7-14...
  • Page 72 After the transfer is completed, the following message appears. Click [OK] button. The transferred gamma data will be automatically saved. 7-15...
  • Page 73 <Shading> Click the [SHADING] button. The following window appears. Click the [Send] button. Select the Shading data file and click the [Open] button. (There are two files for R-type LCD and L-type LCD.) 7-16...
  • Page 74 After the transfer is completed, the following message appears. Click [OK] button. The transferred shading data will be automatically saved. 7-17...

  • Page 75: Functional Test

    Make sure the video player has an S-video Out port and cables. The player should also have a Composite video port (RCA). Toshiba strongly suggests you use a DVD player to test the Video quality. DVD players reproduce colors better and project Sharper images. The least preferable is a VCR.If you must use a VCR, make sure you use a commercially produces recoding not one recorded from a broadcast source.

  • Page 76: Perform The Following Tests

    Chapter 8 Perform the following tests Test Verification Verify that the proper splash (logo) screen Appears. Power Up Connect AC power, and turn the unit on. Verify image quality. Cosmetics and mechanicals Verify that the elevator and leveling foot Are functional. Adjust the projector so that the image is Square.
  • Page 77 Chapter 8 Test Verification Focus Verify that the image synchronizes properly through the computer 1 input. SINGOWS2000 Cross Hatch image. Verify that image focuses through the full zoom range. Verify there are no problems. Color Wheel Index Delay Verify that the image synchronizes properly through the computer 1 input. SINGOWS2000 Color bar image.
  • Page 78 Test Verification DMD Images Verify that each image synchronizes properly through the computer 1 input. SINGOWS2000 White image (Level 100%) SINGOWS2000 Black image (Level 0%) SINGOWS2000 SMPTE image Verify there are no problems System Reset Verify that the image synchronizes after system reset. On the keypad, press the Menu key.

  • Page 79: Spare Parts List

    Chapter 9 Chapter 9 Spare Parts List Exploded View $&$6( $66< &21752/ 83 A100:Assy Cover Top U006:KEY Board $&$6( $66< &217 /2:(5 B110:Panel Rear U001:PCB FXMA2 B131:Cover Ballast P800:Filter Power Z105:Exhaust FAN Z200:Optical Engine Z101:Panel FAN A P801:Main Power Z100:Panel FAN B B100:Cover BTM B111:Panel Front A220:Lens Cap...
  • Page 80 Chapter Exploded View(Optics Block)
  • Page 81 Chapter Other Parts...
  • Page 82 Chapter Spare parts list (TLP-X2000) GREEN Part No No Location Description A100 COVER ASSY, TOP 75004216 A101 SCREW, 2.0 X 4.0 MM 70391261 A102A SCREW 23738144 A110 CASE ASSY, CONTROL UP 75004217 A110A SCREW, 2.0 X 4.0 MM 70391261 75004218 A111 CASE ASSY, CONT LOWER A111A...
  • Page 83 Chapter Part No No Location Description 51 IC124 IC, SN74AHCT1G08DCKR, 2 INPUT AND GATE 75004410 52 IC125 IC, SN74AHCT1G08DCKR, 2 INPUT AND GATE 75004410 53 IC126 IC, BD4843G-TR, VOLTAGE DETECTOR 75004150 54 IC127 IC, TC7SH08FU(TE85L,F) 75001245 55 IC129 75001245 IC, TC7SH08FU(TE85L,F) IC, G751-2RDF, TEMPERATURE SENSOR AND IC1300 75004147...
  • Page 84 Chapter Part No No Location Description 101 P801 PC BOARD ASSY, MAIN POWER, APS-T603 23122520 PC BOARD ASSY, LAMP POWER, P850 75004203 PS-240A-MS-120-22H TRANSISTOR, UM6K1NTN, N-CH MOS FET Q101 75004142 MODULE 104 R001 LCD PANEL, L3P06X-56G20R 75004156 105 R002 75004153 LCD PANEL, L3P06X-55G20R 106 S1605 SWITCH, TACT, TSW-6A-1-16-T50...
  • Page 85 Chapter Spare parts list (TLP-X2500) GREEN Part No No Location Description 75004216 A100 COVER ASSY, TOP A101 SCREW, 2.0 X 4.0 MM 70391261 A102A 23738144 SCREW 75004217 A110 CASE ASSY, CONTROL UP 70391261 A110A SCREW, 2.0 X 4.0 MM 75004218 A111 CASE ASSY, CONT LOWER 70391261...
  • Page 86 Chapter Part No No Location Description 75004422 51 IC353 IC, PQ200WNA1ZPH, VOLTAGE REGULATOR 75004422 52 IC354 IC, PQ200WNA1ZPH, VOLTAGE REGULATOR 75004422 53 IC355 IC, PQ200WNA1ZPH, VOLTAGE REGULATOR 75004422 54 IC356 IC, PQ200WNA1ZPH, VOLTAGE REGULATOR 75004422 55 IC357 IC, PQ200WNA1ZPH, VOLTAGE REGULATOR 75001226 56 IC358 IC, M62334FP DF5J, D/A CONVERTER...
  • Page 87 Chapter Part No No Location Description 75004138 101 S501 SWITCH, SLIDE, SLD-12-500 23351359 102 SP200 SPEAKER, RFF-0401C-02 75004673 103 U001 PC BOARD ASSY, MAIN, FX5MA2, TLP-X2500 PC BOARD ASSY, REMOCON, FX5RE2, 75004674 104 U002 TLP-X2500 PC BOARD ASSY, EXTERNAL, FX5EX2, 75004675 105 U003 TLP-X2500...
  • Page 88 Chapter Spare parts list (TLP-X3000) GREEN Part No No Location Description 75004216 A100 COVER ASSY, TOP 70391261 A101 SCREW, 2.0 X 4.0 MM 23738144 A102A SCREW A110 CASE ASSY, CONTROL UP 75004217 A110A SCREW, 2.0 X 4.0 MM 70391261 A111 CASE ASSY, CONT LOWER 75004218 70391261...
  • Page 89 Chapter Part No No Location Description IC, G768BF, TEMPERATURE SENSOR AND 50 IC351 75004146 FAN CONTROLLER IC, G794D5U, TEMPERATURE SENSOR AND 51 IC352 75004421 4FAN CONTROLLER 75004422 52 IC353 IC, PQ200WNA1ZPH, VOLTAGE REGULATOR 75004422 53 IC354 IC, PQ200WNA1ZPH, VOLTAGE REGULATOR 75004422 54 IC355 IC, PQ200WNA1ZPH, VOLTAGE REGULATOR...
  • Page 90 Chapter Part No No Location Description 23122520 96 P801 PC BOARD ASSY, MAIN POWER, APS-T603 PC BOARD ASSY, LAMP POWER, 75004203 97 P850 PS-240A-MS-120-22H TRANSISTOR, UM6K1NTN, N-CH MOS FET 75004142 98 Q101 MODULE 99 R001 LCD PANEL, L3P07X-66G00R 75005354 75005351 100 R002 LCD PANEL, L3P07X-65G00R 75004139...
  • Page 91 OSHIBA CORPORA ION - , SHIBAURA -CHOME, MINATO-KU, TOKYO 05-800 , JAPAN...

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