Nieco 9015 Owner's Manual

Automatic gas boiler

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OWNERS MANUAL
Do not store or use gasoline or other flammable vapors or liquids in
WARNING: Improper installation, adjustment, alteration, maintenance
can cause property damage, injury, or death. Read the installation,
operating and maintenance instructions thoroughly before installing
Broiler area must be kept free of combustible materials, and the flow of combustion and ventilation air
must not be obstructed. Operating personnel must not perform any maintenance or repair functions.
Contact your Nieco Authorized Dealer.
In a prominent location, post instructions to be followed in the event the user smells gas. This informa-
tion shall be obtained by consulting your local gas supplier.
FOOD SERVICE
AUTOMATIC GAS BROILER
IMPORTANT: RETAIN THIS MANUAL IN A SAFE PLACE
FOR FUTURE REFERENCE.
FOR YOUR SAFETY:
the vicinity of this or any other appliance.
or servicing this equipment.
AUTOMATIC
EQUIPMENT
MODEL 9015

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  • Page 1 Broiler area must be kept free of combustible materials, and the flow of combustion and ventilation air must not be obstructed. Operating personnel must not perform any maintenance or repair functions. Contact your Nieco Authorized Dealer. In a prominent location, post instructions to be followed in the event the user smells gas. This informa-...
  • Page 2: Table Of Contents

    J. Warranty Information ........50 Nieco Corporation - Model 9015...
  • Page 3: General Information

    The 9015 is flow-through, with a heated holding area at the discharge end. This manual provides the safety, installation and operating procedures for the Nieco Automatic Broiler Model 9015.
  • Page 4: Service/Technical Assistance

    Nieco and the Burger King Corporation have worked together to cre- ate a set of standards for broiler performance, food quality and food safety. The use of non-Nieco parts is capable of affecting these criteria, and may affect broiler performance, parts longevity and food safety. Your local Authorized Nieco Distributor and Service Agent has been factory trained and has a complete supply of parts for your Nieco Automatic Broiler.
  • Page 5 Distributor for adjustment or repair. • Use only genuine Nieco replacement parts for your broiler. Failure to do so will void the warranty and may significantly alter the performance of your broiler. Nieco and the Burger King Corporation have worked together to create a set of standards for broiler performance, food quality and food safety.
  • Page 6: Machine Installation

    6. After adding shim(s) and securing caster(s), lower broiler. 7. Check to verify that broiler is now level. ITEM DESCRIPTION 11936 Stand Shim 5599 3/8” Washer 11888 3/8X1 1/4” Bolt 10477 3/8” Locknut Nieco Corporation - Model 9015...
  • Page 7: Hood Requirements

    To facilitate disassembly and service of the unit a minimum of 24” (610 mm) should be allowed on the control panel (feed end) of the broiler, as well as in front and back of the broiler. Nieco Corporation - Model 9015...
  • Page 8: Gas Connection

    For easy movement of the appliance, the connector should be installed with a "lazy" loop for min- imum tension. Note: Gas appliances should be disconnected prior to maximum movement. (Minimal movement is possible to connect hose.) Nieco Corporation - Model 9015...
  • Page 9: Restraining Device

    Note: Disconnect power before servicing. B.10 Pre-Operation Check Be sure that all parts are installed in the proper location: Ventilation is turned on Broiler is plugged in Gas line is connected Nieco Corporation - Model 9015...
  • Page 10: Operation

    Gas Pressure Gauge (P/N 2001) Ignitor Reset Button (P/N 11025) Main On/Off Switch (P/N 10503) ON THE MAIN CHAMBER SIDE Upper Red Pilot Button (P/N 12143) Lower Red Pilot Button (P/N 12143) Gas Pressure Gauge (P/N 2001) Nieco Corporation - Model 9015...
  • Page 11 (7) SELECT BUTTON - Press to enter selection. (8) HEAT BUTTON - Press to change top heat settings for Flex chamber (belt 2) ONLY. (9) TIME BUTTON - Press to change cook time of active chain. Nieco Corporation - Model 9015...
  • Page 12: Step-By-Step Lighting Procedure

    PILOTS MUST BE LIT WITHIN 5 MINUTES; IF YOU EXCEED 5 MINUTES, PRESS THE RESET BUTTON NEXT TO THE ON/OFF Reset Button SWITCH AND REPEAT IGNITION PROCEDURES. IF REIGNI- TION FAILS, COMPLETELY SHUT OFF THE BROILER, WAIT 5 MINUTES AND REPEAT THE IGNITION PROCEDURES. Nieco Corporation - Model 9015...
  • Page 13 (manifold) side of the flex chamber. After pilot is lit, hold pilot button for 30 seconds and release. LOWER BURNER After releasing pilot button, verify that LOWER BURNERS have lit and that the GAS PRESSURE GAUGE reads 3.5” (a). Nieco Corporation - Model 9015...
  • Page 14: Shutdown Procedure

    Your Nieco Automatic Broiler is designed to automatically stop gas flow to the broiler in the event of power failure, gas pressure loss or any other related incident. No attempt to operate this appliance should be made in the event of a power failure.
  • Page 15: Control Operation

    NOTE: If your broiler is equipped with a catalyst; be sure to verify that your broiler enters high gas mode (4” Gas pressure reading on gauge) when under load. If not, follow these procedures to raise the set point of the broiler by 10°F; then recheck. Nieco Corporation - Model 9015...
  • Page 16 Press the UP or DOWN ARROWS to change temperature set point. Press “SELECT” to change from ATC1 to ATC2. Press “Save” to save changes. Press “Heat” to change display from F to C. Press “Exit” to leave without changes. Nieco Corporation - Model 9015 Nieco Corporation - Model 9015...
  • Page 17 This means that the display board or one of the other boards lost communication temporarily. Cycle the power to reset. If the problem reoccurs, then replace the patch cord connecting the display to the main board. Nieco Corporation - Model 9015...
  • Page 18: Assembly/Disassembly And Cleaning

    ® Dry and spray with KOTE If you have a cart... Oven Protect Hands Mitts Place parts on it, unless Pull out and push in otherwise indicated Multipurpose Arrestors; clean Tool Scrub clean drive shafts Nieco Corporation - Model 9015...
  • Page 19 Flex Loader Reassemble Loader Cover Feed End Notes Disassemble Clean Follow same Slide toward you Slide on; the fit is very tight procedures for optional Flex Loader Reassemble Nieco Corporation - Model 9015...
  • Page 20 Insert outer side first; push loader bar Loader to move base until pin engages Reassemble Loader Housing Feed End Notes Disassemble Clean Follow same Lift and pull Hang Housing on the brackets procedures for optional Flex Loader Reassemble Nieco Corporation - Model 9015...
  • Page 21 Ash Scraper Trays (2, if applicable) Feed End Notes Disassemble Clean If equipped with a Pull out Push in place and secure over Flex Slide, Flex channel Chamber will not have an Ash Scraper Tray Reassemble Nieco Corporation - Model 9015...
  • Page 22 Slide pan into slot Generously spray shaded area Reassemble Holding Pan Shields (2) Feed End Notes Disassemble Clean Use finger hole to lift and Reassemble being sure to place remove shields shield properly behind clips Reassemble Nieco Corporation - Model 9015...
  • Page 23 Replace back under top chains; put notches on pins Make sure part swings freely Reassemble Manifold Cover Feed End Notes Disassemble Clean Lift up and tilt towards you; Slide cover on lift off Set aside Reassemble Nieco Corporation - Model 9015...
  • Page 24 Rotate 90º; slide into broiler above Order P/N 11735 slots Nieco Burner Maintenance Kit Main Chamber burner shields are Lower to clear bars; pull out Rotate back 90º into position shorter in length than the Flex Chamber burner shields Reassemble Nieco Corporation - Model 9015...
  • Page 25 Use abrasive pad on inside only Reassemble Return Slides (2) Discharge End Notes Disassemble Clean Pull up and out Place bracket over broiler crossbar; set down Main Slide has removable divider Reassemble Nieco Corporation - Model 9015...
  • Page 26 Put Blade notches on support brackets brackets of broiler Spray shaded area only Stripper Blade Reassemble Grease Slide Discharge End Notes Disassemble Clean Lift up and out from slots Hang on slots on inside of Return Slide bracket Reassemble Nieco Corporation - Model 9015...
  • Page 27 If assembled backwards, the Scraper will fall out Reassemble Side Panels (2) Sides Notes Disassemble Clean Lift off Hook over corner supports Multipurpose tool is Set aside stored behind side panel Reassemble Nieco Corporation - Model 9015...
  • Page 28 Multipurpose tool is Clean top Chain Shafts with stored behind side Multipurpose Tool panel CAUTION: Be careful of hot surfaces! Warming Element Shields (2) Discharge End Notes Clean Do not remove, wipe clean daily Reassemble Nieco Corporation - Model 9015...
  • Page 29 Clean Clean with sanitized water Do not use abrasive pad Do not use degreaser Grease Trough Extension Discharge End Notes Disassemble Clean Lift up and off Slide on between Main and Flex Grease Troughs Reassemble Nieco Corporation - Model 9015...
  • Page 30 Hang on slots Reassemble Grease Bucket Discharge End Notes Disassemble Clean Lift up from bracket Hang bucket by handle over hook on broiler If used with liner... Remove and discard used liner; put in new liner Reassemble Nieco Corporation - Model 9015...
  • Page 31 Lift up, rotate 1/2 turn, and fit into Do not use remove from Shroud collar Shroud collar chemicals on Catalyst Clean Handle should be at top CAUTION: Extremely Hot Rinse with water only; air dry Reassemble Nieco Corporation - Model 9015...
  • Page 32 Check that the panel with the Underside of holes is at the top Cap only Reassemble Shroud Notes Disassemble Clean Lift from broiler Place Shroud properly on broiler, with Flex perforation over the Flex side. Underside of shroud only Reassemble Nieco Corporation - Model 9015...
  • Page 33 Main Chamber Reverberators (4) Notes Disassemble Clean Slide off; inspect for breaks/ Slide onto upper burners Replace when damage any breakage Make sure reverberator is occurs in screen loose surface Soak/wash and rinse only Reassemble Nieco Corporation - Model 9015...
  • Page 34 Soak/wash and rinse only Correct Reassemble Orifices (9) Inside Notes Clean Clean 4 Upper Clean holes with a pipe cleaner dipped Burner Orifices and in rubbing alcohol 5 Lower Burner Orifices Upper Burner Orifice Lower Burner Orifice Nieco Corporation - Model 9015...
  • Page 35 Flex Chamber Heating Elements (2) Notes Inspect Inspect for a smooth surface by touching each Element lightly, feeling for rough spots If you feel rough CAUTION: Must be fully spots . . . cool! Ask for assistance Nieco Corporation - Model 9015...
  • Page 36 Pull out each Arrestor and inspect for wear Close Arrestor door Repeat for other chambers Reassemble Frame and Cross Rods (Main and Flex) Inside Notes Clean Frame Cross Rods in both chambers Nieco Corporation - Model 9015...
  • Page 37: Troubleshooting Guide

    Hood Notes Disassemble Clean Insert extractor; lift and secure in position Lift and pull to remove each Correct extractor Incorrect installa- tion of the grease extractors will adversely affect Incorrect your broiler opera- tion Reassemble Nieco Corporation - Model 9015...
  • Page 38 Temperature Probes (2) Inside Notes Clean Inside broiler on both Main Use a cloth dipped in rubbing alcohol and Flex sides to clean the tips of the temperature probes Nieco Corporation - Model 9015...
  • Page 39: Broil Chain Tension & Link Removal

    __ Turn on again; burners should relight automatically. If not, follow lighting procedure __ Press the LEFT MENU SELECTION button and the HEAT button simultaneously to reset the control Nieco Corporation - Model 9015...
  • Page 40 Check condition and placement of grease extractors; clean daily and position properly Check that grease trough is properly Grease on floor from installed discharge end Check for proper positioning of the grease bucket Nieco Corporation - Model 9015...
  • Page 41 Unhook the master link. CAUTION To ensure proper broiler operation be sure to reassemble the chain with the knuckle opening facing away from the direction of travel. Nieco Corporation - Model 9015...
  • Page 42: Parts And Locations

    G. PARTS AND LOCATIONS G.1 Main Chamber Removeable Parts Nieco Corporation - Model 9015...
  • Page 43: Flex Chamber Removeable Parts

    G.3 Flex Chamber Removeable Parts Nieco Corporation - Model 9015...
  • Page 44: Feed End Components

    G.4 Feed End View Components Nieco Corporation - Model 9015...
  • Page 45: Main Chamber Side Components

    G.5 Main Chamber Side View Components Nieco Corporation - Model 9015...
  • Page 46: Flex Chamber Side Components

    G.6 Flex Chamber Side View Components Nieco Corporation - Model 9015...
  • Page 47: Wiring Diagram

    H. WIRING DIAGRAM Nieco Corporation - Model 9015...
  • Page 48: Specifications

    ROILER 9015 ODEL AIA 11400 Model 9015 The Nieco Model 9015 is the state of the art broiling system designed for maximum versatility. The 9015 features an automatic loader, computerized control, simplified ignition, dual broil chambers and a heated holding section.
  • Page 49 34.76 (883) CAUTION Do not operate the broiler at gas pressures other than those stated here. Doing so will affect the opera- tion of your broiler. Nieco Corporation - Model 9015...
  • Page 50: Warranty Information

    3. Our warranty includes field labor for the replacement of guaranteed parts by an authorized Nieco Distributor for a period of 90 days after start-up. This labor service warranty is provided in all areas covered by an Authorized Nieco Distributor.
  • Page 51 Nieco Corporation 7950 Cameron Drive Windsor, CA 95492 (707) 284-7100 Office • (707) 284-7430 Fax www.nieco.com • e-mail: service@nieco.com Printed in the USA © 2002 Nieco Corporation Reorder # 9999-99141 • 3/02...

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