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AUTOMATIC
FOODSERVICE
EQUIPMENT
INSTALLATION AND USER
MANUAL
FOR CE APPROVED AUTOMATIC GAS BROILERS
FOR MODELS:
980G, 950G, 930G
885G, 880G, 850G
824G, 650G, 624G

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Summary of Contents for Nieco 980G

  • Page 1 AUTOMATIC FOODSERVICE EQUIPMENT INSTALLATION AND USER MANUAL FOR CE APPROVED AUTOMATIC GAS BROILERS FOR MODELS: 980G, 950G, 930G 885G, 880G, 850G 824G, 650G, 624G...
  • Page 2 Operating personnel must not perform any maintenance or repair functions. In these cases, contact your Nieco Authorized Dealer. Do not use this appliance in an area where a water jet could be used.
  • Page 3 INSTALLER NOTES 1. This appliance is rated IP 20, Degree of Protection obtained from Enclosure. 2. Nominal Power Rating: 230V AC 1~ 50 Hz Model Electrical Diagrams 980G, 880G, 885G 8418 950G, 824G, 850G 8418 930G, 624G, 650G 8418 3. This appliance must be installed by a qualified installer, in compliance with all national, local regulations and institutions having jurisdiction.
  • Page 4: Table Of Contents

    Table of Contents General Information........................5 Description Machine Installation ........................6 B.1 Pre-Installation ........................6 B.2 Mounting ..........................6 B.3 Leveling..........................6 B.4 Hood Requirements ......................6 B.5 Clearance...........................6 B.6 Gas Connection .........................7 B.7 Electrical Connection ......................7 B.8 Pre-Operation Check ......................7 Operation.............................8 C.1 Controls and Indicators ......................8 C.2 Gas Pressure Adjustment ....................8 C.3 Step-by-Step Lighting Procedure..................9 C.4 Shutdown Procedure ......................9...
  • Page 5: General Information

    850 use a total of 6 gas burners - 3 on top and 3 on the bottom. Models 930, 624, and 650 use 4 burners - 2 top and 2 bottom. All models utilize Nieco’s Automatic Temperature Control system to assure...
  • Page 6: Machine Installation

    B. Installation B.1 Pre-Installation Uncrate the broiler and inspect for shipping damage. Remove the tape securing the machine parts, and install the parts in their proper location. Refer to the Parts and Location section of this manual. If there are obvious or concealed damages to any part of the broiler, please contact your freight carrier. The fac- tory warranty does not cover freight damage.
  • Page 7: Gas Connection

    At rated input the gas supply should deliver a pressure of at least 20 mbar (8" water column) at the broil- er connection for natural gas and 37 mbar (14.8" water column) for propane gas. Incoming gas supply pressure must not exceed 50 mbar (20" water column) for either type of gas. Note: Appliance installation must conform with all local codes.
  • Page 8: Operation

    C. Operation C.1 Controls and Indicators Gas Pressure Gauge Pushbutton Safety Valves Motor Breaker Switch Motor Speed Control Main On/Off Switch Pilot Ignitor (Red push button) 5 Amp Fuse Power On Indicator Lamp (Red light) Bun Platen Thermostat High Gas Indicator Lamp (Amber light) C.2 Gas Pressure Adjustment 1.
  • Page 9: Step-By-Step Lighting Procedure

    C.3 Step-by-Step Lighting Procedure Before lighting make sure that all parts are installed in the proper location, all controls are turned off, and the ventilation hood fan is turned on. 1. Turn on Main Power Switch (A). 2. Turn on Motor Switch (B). 3.
  • Page 10: Shutdown Procedure

    C.5 Automatic Temperature Control (ATC) The Nieco Automatic Temperature Control (ATC) is a system that operates the broiler at two different energy input rates: High energy input (high gas) for initial warm-up and periods of high volume and low energy input (low gas) for regular operation.
  • Page 11: Assembly/Disassembly And Cleaning

    D. Assembly / Disassembly and Cleaning TURN OFF POWER BEFORE BEGINNING CLEANING AND DISASSEMBLY Clear machine of all food products. Allow the machine to run empty for ten minutes in order to burn off the residue on the belt. Turn Main Power and Motor switches off. Allow the machine to cool before beginning disassembly. D.1 Daily Cleaning 1.
  • Page 12 9. Remove the Burner Access Cover (H). 10. Slide the Lower Burners out and remove the Protective Shields (I). Clean the shields by scraping off any built-up residue, then soak in soap and water. Clean the shields daily. This will help to prolong the life of the burn- ers and keep the broiler cooking properly.
  • Page 13: Weekly Cleaning

    D.2 Weekly Cleaning 1. Remove the Lower Burners through the access hole in the side of the broiler (A). Clean the Distributor Screen and Venturi in the same fashion as the Upper Burners. Refer to instruction 2 below. 2. Remove the Upper Burners (B) and clean weekly as follows: A.
  • Page 14: Conveyor Belt Removal

    E. Conveyor Belt Removal Before removing the conveyor belt notice the way the belt runs through the broiler. Also notice the direction the knuckles face. Be sure to reassemble in the same way. 1. Run belt until the Master Link is near the front idler shaft (A).
  • Page 15: Conveyor Belt Tension

    F. Conveyor Belt Tension Maintain proper tension on the meat and bun conveyor belts to prevent jamming. Bearing spacers (pic- tured below) are supplied with the broiler to make minor tension adjustments. Major tension adjustments are made by removing one or more links from the belt. The diagram on the left shows the spacer in the stored position.
  • Page 16: Parts And Location

    G. Parts and Location G.1 Models 980, 880 Gas G.1A Models 980, 880 Gas - Feed End View...
  • Page 17 G.1B Models 980, 880 Gas - Right Side View G.1C Models 980, 880 Gas - Left Side View...
  • Page 18: Model 950, 824

    G.2 Models 950, 824 Gas G.2A Models 950, 824 Gas - Feed End View...
  • Page 19 G.2B Models 950, 824 Gas - Right Side View G.2C Models 950, 824 Gas - Left Side View...
  • Page 20: Model 930, 624

    G.3 Models 930, 624 Gas G.3A Models 930, 624 Gas - Feed End View...
  • Page 21 G.3B Models 930, 624 Gas - Right Side View G.3C Models 930, 624 Gas - Left Side View...
  • Page 22: Model 885

    G.4 Model 885 Gas G.4A Model 885 Gas - Feed End View...
  • Page 23 G.4B Model 885 Gas - Right Side View G.4C Model 885 Gas - Left Side View...
  • Page 24: Model 850

    G.5 Model 850 Gas G.5A Model 850 Gas - Feed End View...
  • Page 25 G.5B Model 850 Gas - Right Side View G.5C Model 850 Gas - Left Side View...
  • Page 26: Model 650

    G.6 Model 650 Gas G.6A Model 650 Gas - Feed End View...
  • Page 27 G.6B Model 650 Gas - Right Side View G.6C Model 650 Gas - Left Side View...
  • Page 28: Troubleshooting Guide

    1. Thermocouple not hot yet. the pushbutton valve is released. 2. See #3 and #4. 2. Weak pilot flame. 3. Clean or call for authorized Nieco 3. Thermocouple dirty or defective. Service. 4. Blue push button unit defective. 4. Call for authorized Nieco Service.
  • Page 29 3. Adjust motor speed. 4. Motor switch off. 4. Turn on. 5. SCR unplugged or defective. 5. Call for authorized Nieco Service. 6. Drive chain broken. 6. Call for authorized Nieco Service. 7. Drive sprocket loose. 7. Tighten set screws.
  • Page 30 2. Product too cold. 2. See MEAT GUIDE. 3. Adjust gas pressure on regulator. 3. Improper gas pressure. 4. Call for authorized Nieco Service. 4. ATC not functioning properly. 16. None, or only light sear marks. 1. Adjust belt speed.
  • Page 31: Specifications

    I. Specifications Gas Models 980, 880 and 885 Energy - Gas Model 230V AC 1~ 50 Hz 5.5 kW Natural Gas 7.5 mbar 12.5 mbar I 2H (G20) (3” W.C.) (5” W.C.) Propane 20 mbar 27.5 mbar I 3P (G31) (8”...
  • Page 32 Gas Models 950, 824 and 850 Energy - Gas Model 230V AC 1~ 50 Hz 4.1 kW Natural Gas 7.5 mbar 12.5 mbar I 2H (G20) (3” W.C.) (5” W.C.) Propane 20 mbar 27.5 mbar I 3P (G31) (8” W.C.) (11”...
  • Page 33 Gas Models 930, 624 and 650 Energy - Gas Model 230V AC 1~ 50 Hz 3.1 kW Natural Gas 7.5 mbar 12.5 mbar I 2H (G20) (3” W.C.) (5” W.C.) Propane 20 mbar 27.5 mbar I 3P (G31) (8” W.C.) (11”...
  • Page 34 Distributed and serviced by: Nieco Corporation • 7950 Cameron Drive • Windsor, CA 95492 • (707) 284-7100 • (707) 284-7430 Fax website: http://www.nieco.com e-mail: nieco@nieco.com P/N 9999-03-GB • ©2001 Nieco Corporation Printed in the USA 9/01...

This manual is also suitable for:

950g880g885g824g930g650g ... Show all

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