C T D S (Q S O ); Flame Sensor (Qualified Servicer Only ); Flue Passages (Qualified Servicer Only ); Internal Filter Removal - Amana AMV9 Installation Instructions Manual

C T D
ONDENSATE RAP AND RAIN
O )
NLY
Annually inspect the drain tubes, drain trap, and field-supplied drain
line for proper condensate drainage. Check drain system for hose
connection tightness, blockage, and leaks. Clean or repair as
necessary.
F S (Q
LAME ENSOR UALIFIED
Under some conditions, the fuel or air supply can create a nearly
invisible coating on the flame sensor. This coating acts as an
insulator causing a drop in the flame sense signal. If the flame
sense signal drops too low the furnace will not sense flame and
will lock out. The flame sensor should be carefully cleaned by a
qualified servicer using emery cloth or steel wool. Following clean-
ing, the flame sense signal should be as indicated in the Specifi-
cations Sheet.
F P (Q
LUE ASSAGES UALIFIED
The heat exchanger flue passageways should be inspected at the
beginning of each heating season. If necessary, clean the pas-
sageways as outlined below.
1. Turn OFF the electrical power and gas supply to the furnace.
2. Disconnect the gas line and remove the burner/ manifold
assembly by removing the screws securing the assembly
to the partition panel.
3. Disconnect the flue pipe system from the induced draft
blower.
4. Remove the induced draft blower and, drain and pressure
tap hoses from the recuperator coil front cover.
5. Remove the recuperator coil front cover to expose the coil
tubes and turbulators.
6. Remove the recuperator coil turbulators individually by slowly
pulling each turbulator forward firmly.
7. Clean the recuperator coil tubes using a long handle wire
brush, such as a gun cleaning brush.
8. Clean the primary heat exchanger tubes using a wire brush
attached to a length of high grade stainless steel cable,
such as drain cleanout cable. Attach a variable speed
reversible drill to the other end of the cable. Slowly rotate
the cable with the drill and insert it into one of the heat
exchanger tubes. While reversing the drill, work the cable
in and out several times to obtain sufficient cleaning. Repeat
for each tube.
9. Clean residue from furnace using a vacuum cleaner.
10. Replace the parts removed in the previous steps in reverse
order.
11. Turn on electrical power and gas to furnace. Check for
leaks and proper unit operation.
12. Severe heat exchanger fouling is an indication of an
operational problem. Perform the checks listed in Section
XIV, Startup Procedure and Adjustments to reduce the
chances of repeated fouling.
X X X X X X. INTERNAL FIL X. INTERNAL FIL X. INTERNAL FIL X. INTERNAL FILTER REM
X. INTERNAL FIL
Internal filters are an accessory item and are not included with your
furnace. For further details, see your distributor.
B R R
OTTOM ETURN EMOVAL
1. Turn OFF electrical power to furnace.
2. Remove blower compartment door.
3. Push back and up on the wire filter retainer to release it
from under the front lip of the furnace basepan.
4. Slide filter forward and out.
S (Q S
YSTEM UALIFIED ERVICER
S O )
ERVICER NLY
S O )
ERVICER NLY
TER REM TER REMOV TER REM OV OVAL OV AL AL AL
TER REM OV AL
5. Replace filter by reversing the procedure.
B C
LOWER OMPARTMENT
1. Turn OFF electrical power to furnace.
2. Remove blower compartment door.
3. Grasp lower portion of filter and lift up.
Front of Furnace
Blower
Grab Here
And Lift
4. Angle filter toward the blower until filter clears bottom rail.
5. Lower filter down and pull outward.
Front of Furnace
Blower
6. Replace filter by reversing procedure.
X X X X X XI. BEFO XI. BEFORE LEA XI. BEFO XI. BEFO RE LEA RE LEA RE LEAVIN
XI. BEFO RE LEA
•
Cycle the furnace with the thermostat at least three times.
Verify cooling and fan only operation.
•
Review the Owner's Manual with the homeowner and
discuss proper furnace operation and maintenance.
•
Leave literature packet near furnace.
X X X X X XII. REP XII. REP XII. REP AIR & REPL AIR & REPL
XII. REPAIR & REPL XII. REP AIR & REPL AIR & REPLACEMENT PAR
•
When ordering any of the listed functional parts, be sure to
provide the furnace model, manufacturing, and serial
numbers with the order.
•
Although only functional parts are shown in the parts list, all
sheet metal parts, doors, etc. may be ordered by description.
•
Parts are available from your distributor.
Functional Parts List-
Gas Valve
Gas Manifold
Natural Gas Orifice
Propane Gas Orifice
Igniter
Flame Sensor
35
R
EMOVAL
Front of Furnace
Blower
Front of Furnace
Blower
VIN VING AN INST VIN G AN INST G AN INST G AN INSTALL ALL ALLA A A A A TI ALL TI TI TIO O O O O N N N N N
VIN G AN INST ALL TI
ACEMENT PAR ACEMENT PAR TS TS
ACEMENT PARTS ACEMENT PAR TS TS
Blower Motor
Blower Wheel
Blower Mounting Bracket
Blower Cutoff
Blower Housing
Capacitor