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Pearson OpScan iNSIGHT 70 Installation Manual

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Installation Guide
for the OpScan iNSIGHT™ 70 Scanner

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Summary of Contents for Pearson OpScan iNSIGHT 70

  • Page 1 Installation Guide for the OpScan iNSIGHT™ 70 Scanner...
  • Page 3 Installation Guide for the OpScan iNSIGHT™ 70 Scanner Publication Number 203 737 002 5601 Green Valley Drive Bloomington, MN 55437-1099...
  • Page 4 Trademarks ScanTools is a registered trademark and Dynamic deskew, Image Quality Sentry, OpScan iNSIGHT, Pearson NCS, the Pearson NCS logo, and Picture Perfect are trademarks of NCS Pearson, Inc. IBM is a trademark of International Business Machines Corporation. Microsoft, Windows, and Windows XP are registered trademarks of Microsoft Corporation in the...
  • Page 5 Revision Log Date Description 5/05 Manual Released 203 737 002...
  • Page 6 Installation Guide for the OpScan iNSIGHT 70 Scanner...

  • Page 7: Preface

    Preface About This Manual This manual describes how to set up and install the Pearson NCS OpScan iNSIGHT 70 scanner. This manual does not document how to install and configure the OpScan iNSIGHT 70 system software. OpScan iNSIGHT 70 scanner system software is pre-installed and configured at Pearson NCS.

  • Page 8: Related Documentation

    Hours: Weekdays 8:00 a.m. to 5:00 p.m. Customer’s Local Time (except for Alaska and Hawaii which is through 7:00 p.m. CST) 1-800-338-5544 Customer support is not available on Pearson NCS holidays. Note: World Wide Web Access We invite you to visit our Web site at http://www.pearsonncs.com.

  • Page 9: Table Of Contents

    Table of Contents Preface About This Manual ..........Contents of the Manual.
  • Page 10 Requirements ..........4-2 OpScan iNSIGHT 70 Scanner System Software ..... . . 4-2 Customer Hand-off .

  • Page 11: Chapter 1 Scanner Overview

    Overview of the Scanner The OpScan iNSIGHT 70 is a device that captures the image of a form and sends that image to a host computer for analysis. Figure 1-1 illustrates the parts of the scanner.
  • Page 12 The operator can fix the form and scan it again; or, if the wrong form was scanned, it could be sent to the select stacker. Installation Guide for the OpScan iNSIGHT 70 Scanner...

  • Page 13: Typical Standalone Configuration

    Scanner Overview Typical Standalone Configuration Typical Standalone Configuration Figure 1-2 illustrates the components of a typical standalone OpScan iNSIGHT 70 scanner configuration. The form’s image is sent from the OpScan iNSIGHT 70 scanner to the computer for processing. Figure 1-2 Scanner Standalone Configuration...

  • Page 14: Customer Support

    Read the list of requirements that follows. Check off each requirement as you complete it. To place a request for service, you must provide Pearson NCS with your: Customer number Your customer number is listed on the shipping documents that Pearson NCS shipped with your scanner.

  • Page 15: Calling Procedure

    Call the Customer Support number—1-800-338-5544 — and describe the problem that you are having with your scanner to the Pearson NCS dispatcher. A dispatcher transfers your call to a Customer Support analyst. If an analyst is not available, you can ask to be put on hold or request a return call.

  • Page 16: Scanner Overview

    Scanner Overview Customer Support Installation Guide for the OpScan iNSIGHT 70 Scanner...

  • Page 17: Chapter 2 Scanner Installation

    Computer with SVGA monitor, keyboard, mouse, and furniture (standalone only) Documentation: Manufacturer's user manuals • A model OpScan iNSIGHT 70 image scanner with interface card and cable Documentation: Operator's Guide for the OpScan iNSIGHT™ 70 Scanner and the Maintenance Manual for the OpScan iNSIGHT™ 70 Scanner •...

  • Page 18: Software

    Maintenance Manual for the OpScan iNSIGHT™ 70 Scanner Installation Sequence The installation sequence for the OpScan iNSIGHT 70 scanner is: Check the installation site to verify that it is ready for setup and installation of the scanner with its computer, monitor, keyboard, and mouse.

  • Page 19: Checking The Installation Site

    • Check the physical dimensions of the selected site to ensure adequate space. – The OpScan iNSIGHT 70 scanner is 57.5 inches high, 48 inches wide, and 29 inches deep. – If the scanner is near a wall, be sure to leave approximately 24 inches of space between the scanner and the wall.

  • Page 20: Installing The Scanner

    Scanner Installation Installing the Scanner Installing the Scanner The OpScan iNSIGHT 70 scanner is delivered to the customer shrink-wrapped and up-right on its own four casters. Roll the scanner to its permanent location. Unpacking the Scanner To unpack the scanner, do the following: Remove the clear vinyl dust cover.

  • Page 21: Checking The Voltage

    It must serve as a return path for current in case of a short circuit between the power line and the chassis of any system component. It must serve as the ground reference point for the OpScan iNSIGHT 70 system components and data cables.
  • Page 22 At some sites, local regulations require that all installed equipment be connected to Note: a system common ground. In this case, connect all OpScan iNSIGHT 70 system components to the common ground at only one point. Connect third-wire grounds of system components into a common bus connected to the common ground at a single point.

  • Page 23: Site Power Wiring Recommendations

    Scanner Dedicate one 15 amp (120 VAC) or 7.5 amp (220 VAC) circuit to each Electrical OpScan iNSIGHT 70 scanner at the site. All may be served from the same Connections branch panel, provided its rated capacity is not exceeded.

  • Page 24: Electrical Requirements

    Perform the following checks with the scanner on but with the transport bed motor off (unless otherwise directed by the procedure). The OpScan iNSIGHT 70 scanner is equipped with four power supplies. They are: • 914 022 769, +12V 250W Power Supply •...

  • Page 25: Logic Voltage Check-Out Procedure

    Scanner Installation Installing the Scanner Logic Voltage Check-out Procedure The outputs of the power supplies are read at their most critical point-the input to the Camera Controller Board, the Solenoid Clutch Activation Board, and the Top LED Mother Board. Turn on the scanner power switch. Use a DVM to measure the outputs to the voltages listed in Table 2-4.
  • Page 26 Figure 2-1 Location of the Power Supplies Logic Power Supply Solenoid and DC Motor Power Supply +5V Adjustment +15V Adjustment DC Output +12.5V Adjustment -15V Adjustment LED Power Supply +5V Adjustment Figure 2-2 Adjustment Locations 2-10 Installation Guide for the OpScan iNSIGHT 70 Scanner...

  • Page 27: Chapter 3 Installation Of Host Computer And Peripherals

    Caution: The monitor and printer power cords should be plugged into AC wall outlets or a power strip located outside the scanner. There may be situations where you are installing additional OpScan iNSIGHT 70 scanners, additional peripheral equipment, or printers and you need to power the system down.

  • Page 28: Standalone Installation

    Installation of Host Computer and Peripherals Standalone Installation Standalone Installation The OpScan iNSIGHT 70 scanner in a standalone configuration requires a computer, a monitor, a keyboard, a mouse, and a table (for the monitor, keyboard, and mouse). An optional printer may also be installed.

  • Page 29: Cabling

    Installation of Host Computer and Peripherals Standalone Installation Cabling In preparation for cabling, Pearson NCS recommends that you do the following: • Set the computer on the back lip of the shelf during cable installation so that the back of the computer is tilted up. This provides easier access to the computer's ports.

  • Page 30: Work Table

    Work Table The standalone OpScan iNSIGHT 70 scanner comes with a work table. This work table is for the monitor, the keyboard, and the mouse. Instructions for assembling the work table are provided by the manufacturer.

  • Page 31: Board/Connector Relationship

    Installation of Host Computer and Peripherals Standalone Installation Board/Connector Relationship Figure 3-2 illustrates the relationship between PC boards attached to the bulkhead inside the cabinet and the connectors on the exterior surface of the cabinet. There is a LINE PRINTER/NETWORK connector on the bottom left side of the Note: cabinet.

  • Page 32: Network Installation

    Installation of Host Computer and Peripherals Network Installation Network Installation The OpScan iNSIGHT 70 scanner in a network configuration requires an Pearson NCS-supplied computer, monitor, keyboard, mouse and required networking equipment. An optional printer may also be installed. Figure 3-3 Network Connection...

  • Page 33: Cabling

    Installation of Host Computer and Peripherals Network Installation Cabling In preparation for cabling, Pearson NCS recommends that you do the following: • Set the computer on the back lip of the shelf during cable installation so that the back of the computer is tilted up. This provides easier access to the computer's ports.

  • Page 34: Monitor And Keyboard

    Plug the keyboard cable into the port labeled KEYBOARD located behind the angled panel next to the keyboard. Plug the mouse cable into the port labeled MOUSE located behind the angled panel next to the keyboard. Installation Guide for the OpScan iNSIGHT 70 Scanner...

  • Page 35: Networking Equipment

    These plans should be made available by the site preparation project manager. Once the OpScan iNSIGHT 70 scanner has been installed and the networking equipment has been positioned, you can now connect the scanner to the network cable.

  • Page 36: Board/Connector Relationship

    No Board Required for Monitor (Pass Through) KEMCON MONITOR KEYBOARD MOUSE SCANNER CONTROLLER CAMERA MAIN BOARD CONTROLLER BOARD PRTCON NETCOM LINE PRINTER INPUT POWER NETWORK Figure 3-4 Network, Board/Connector Locations 3-10 Installation Guide for the OpScan iNSIGHT 70 Scanner...

  • Page 37: Internal Cable Connections

    Installation of Host Computer and Peripherals Internal Cable Connections Internal Cable Connections This section provides additional information regarding connection of the monitor, keyboard, mouse, cameras, power, network, and printer (optional) cables to the appropriate connectors on the boards located inside the scanner (Figure 3-4). The PRTCON, NETCON, and KEMCON, boards are attached to the interior of the Note: scanner's bulkhead to provide an appropriate exterior connection to both standard and...

  • Page 38: Optional Equipment

    • Plug the other end of the cable into the appropriate port labeled LINE PRINTER located on the lower left-hand side of the scanner's back panel. 3-12 Installation Guide for the OpScan iNSIGHT 70 Scanner...

  • Page 39: Network Printer

    The optional Bar Code Reader is usually installed at Pearson NCS Manufacturing. It can also be installed in the field by a Pearson NCS technician. In both cases, the following cable connections must be performed as part of the initial installation.
  • Page 40 Installation of Host Computer and Peripherals Optional Equipment 3-14 Installation Guide for the OpScan iNSIGHT 70 Scanner...

  • Page 41: Chapter 4 Scanner Checkout

    This chapter discusses the procedures for scanner checkout, pre-installed system software, system verification and backup, and customer hand-off. Scanner Checkout Procedures To checkout the OpScan iNSIGHT 70 scanner, refer to the following sections in the Maintenance Manual for the OpScan iNSIGHT™ 70 Scanner: •...

  • Page 42: System Verification

    Scanner Checkout System Verification System Verification This section describes how to update the OpScan iNSIGHT 70 scanner system software. Requirements You need to have an additional 90 to 100 MB of disk space if you intend to maintain a copy of the old and new software.
  • Page 43 Scanner Checkout Customer Hand-off Demonstrate how to operate the scanner. • Turn on the system. • Load the input hopper. • Run ScanTools Plus and select the appropriate application. • Monitor the scanning process for operational messages. • Stop the scanner/restart. •...
  • Page 44 Only one person should maintain the scanner. • Do not wear loose clothing or jewelry while working on the scanner. Identify who to call for assistance. Pearson NCS Customer Support: 1-800-338-5544 This completes the customer hand-off procedure. Installation Guide for the OpScan iNSIGHT 70 Scanner...
  • Page 45 +12V boost power supply location of the power supplies OpScan iNSIGHT 70 scanner logic voltage check-out procedure checkout procedures power supply check-out procedures installation environmental requirements installing peripherals...
  • Page 46 (optional) 3-12 work table surge or sag specifications temperature, requirements transient specifications transport bed transport printer turnaround station unpacking the scanner wait station Index-2 Installation Guide for the OpScan iNSIGHT 70 Scanner...
  • Page 48 203 737 002...

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