System Design Considerations; Low Water Cut-Off; Warranty; Boiler Location - Viessmann VITODENS 100-W Technical Data Manual

System Design Considerations

IN THE COMMONWEALTH OF MASSACHUSETTS...
-this product shall be installed by a licensed plumber or gas fitter.
-the flexible connector (if used) may not exceed 36".
-any level type shutoff used must be of tee handle type.

Boiler location

As a direct vent appliance, the
Vitodens 100-W may be installed for room
air independent operation (sealed
combustion) regardless of size and ventilation
method of the room in which it is located.
The Vitodens 100-W may be installed, for
example, in the main living area of a house,
in non-ventilated utility rooms, cupboards,
closets and alcoves with no clearance
required from combustible materials, as well
as in attics with a direct outlet for the flue
gas/fresh air system. Follow all local and
national codes.
Flue gas system
Viessmann coaxial PPS (Polypropylene)
concentric flue gas/fresh air systems and
two-pipe stainless steel/CPVC systems for
room air independent operation (sealed
combustion) and side wall venting are
tested to ANSI Z21.13 - CSA 4.9 - 2005
standards and are certified together with the
Vitodens 100-W boiler as a constructional
unit. The Vitodens 100-W boiler may also
be vented vertically or horizontally, using a
metallic AL29-4C® special stainless steel, or
non-metallic CPVC single-wall, room air
dependent venting system (UL/ULC listed
for category IV).
For a more detailed description of the direct
vent and single-wall vent system, please
refer to the Vitodens Venting System
Installation Instructions.
Flue gas temperature protection
Viessmann coaxial PPS (Polypropylene) flue
pipes used for the Vitodens 100-W are
rated for max. flue gas temperatures of up
to 248 °F/120 °C.
No flue gas temperature protection is
required as the maximum permissible flue
gas temperature will not be exceeded in any
operating condition or in the event of
malfunctioning.

Low water cut-off

A low water cut-off may be required by
local codes. If the boiler is installed above
the radiation level, a low water cut-off
device of approved type must be installed in
all instances. An approved low water cut-off
device that meets government and local
regulations must be provided by the heating
contractor. Do not install an isolation valve
between the boiler and the low water
cut-off.
The Vitodens 100-W boiler has a built-in
flow switch, which may be accepted by
local codes in lieu of a low water cut-off.
18

System layout

H The max. boiler water temperature for ...
–space heating is 176 °F/80 °C.
–DHW production is 172 °F/78 °C.
To minimize distribution losses,
Viessmann recommends that the heating
and domestic hot water systems be based
on a maximum boiler supply temperature
of 158 °F/70 °C.
H Due to the low return temperatures
required for gas condensing, avoid the use
of mixing valves in the heating circuit
whenever possible. If mixing valves are
required, e.g. for multi-circuit systems or
underfloor heating systems, only 3-way
mixing valves may be used.
Do not use 4-way mixing valves in a
system with condensing boilers.

Water connections

Vitodens 100-W boilers can be used in any
fully pumped hot water heating system.
Minimum system pressure is 0.8 bar/12 psig.
Chemical corrosion protection products
Corrosion does not typically occur in sealed
heating systems which have been correctly
installed and are correctly operated.
Many manufacturers of plastic pipes
recommend the use of chemical additives.
In this case, only commercially available
corrosion protection products that have
been approved for boilers with domestic hot
water heating via single-wall heat
exchangers (instantaneous plate heat
exchangers or DHW tanks) may be used.
Underfloor heating systems
For underfloor heating systems Viessmann
recommends the use of plastic tubing with
an oxygen diffusion barrier in order to
prevent the diffusion of oxygen through
tubing. If plastic tubing without an oxygen
diffusion barrier is used in underfloor
heating systems, Viessmann recommends
that such systems be separated from the
boiler with a heat exchanger.
Oxygen diffusion barrier
underfloor tubing
The boiler warranty does not cover leaks
resulting from corrosion caused by the use
of underfloor plastic tubing without an
oxygen diffusion barrier. Such systems must
have the non-oxygen diffusion barrier tubing
separated from the boiler with a heat
exchanger. Viessmann recommends the use
of underfloor plastic tubing with an oxygen
diffusion barrier.

Water quality

Treatment for boiler feed water should be
considered in areas of known problems,
such as where a high mineral content and
hardness exist. In areas where freezing
might occur, an antifreeze may be added to
the system water to protect the system.
Please adhere to the specifications given by
the antifreeze manufacturer. Do not use
automotive silicate based antifreeze. Please
observe that an antifreeze/water mixture
may require a backflow preventer within the
automatic water feed and influence
components such as diaphragm expansion
tanks, radiation, etc. Maximum antifreeze
content is 50% for the Vitodens 100-W
boiler. Do not use antifreeze other than
specifically made for hot water heating
systems. The system may also contain
components which might be negatively
affected by antifreeze. Check total system
frequently when filled with antifreeze.
Advise system operator/ultimate owner that
system is filled with a glycol mix.
The heating contractor must provide a
MSDS (Material Safety Data Sheet) for the
antifreeze used to the system
operator/ultimate owner.

Warranty

Our warranty does not cover damages
resulting from the following:
– installation or service by unqualified and
unlicensed personnel.
– attempting to perform any repair work on
the boiler other than that mentioned in the
boiler literature.
– tampering with or attempting to readjust
the factory settings of the combination
gas valve
– leaks resulting from corrosion caused by
the use of underfloor plastic tubing
without an oxygen diffusion barrier.
For detailed warranty information, please
read warranty sheet supplied with product.