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Harman Kardon DVD5 Service Manual

Five disc dvd/cd changer
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See also: Owner's Manual
harman/kardon
FIVE DISC DVD/CD CHANGER
PRECAUTIONS.. ............................................1
ESD WARNING..............................................3
SPECIFICATIONS...........................................4
DETAILED SPECIFICATIONS...........................5
FRONT PANEL CONTROLS.............................7
INFORMATION DISPLAY.................................8
REAR PANEL CONNECTIONS.........................9
REMOTE CONTROL FUNCTIONS...................10
INSTALLATION/CONNECTIONS......................12
TROUBLESHOOTING GUIDE.........................16
DVD5 REVISION...........................................17
MECHANICAL PARTS LIST............................20
DVD5
SERVICE MANUAL
harman/kardon, Inc.
250 Crossways Park Dr.
Woodbury, New York 11797
CONTENTS
BLOCK DIAGRAM.......................................23
BULLETIN HK2002-05...................................33
BULLETIN HK2003-01...................................34
ELECTRICAL PARTS LIST............................39
IC BLOCK DIAGRAMS..................................49
P.C. BOARDS.............................................69
SCHEMATIC DIAGRAMS..............................77
SCHEMATIC DIAGRAMS (230v)...................101
PACKING MATERIALS................................107
Rev3 9/2005

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Summary of Contents for Harman Kardon DVD5

  • Page 1: Table Of Contents

    BULLETIN HK2002-05………….….….…...…..33 REMOTE CONTROL FUNCTIONS…………….…10 BULLETIN HK2003-01………….….….…...…..34 INSTALLATION/CONNECTIONS…………...….…12 ELECTRICAL PARTS LIST………..…….….……39 TROUBLESHOOTING GUIDE………………….…16 IC BLOCK DIAGRAMS………….………….…..49 DVD5 REVISION…………………..……….……….17 P.C. BOARDS…………………….……….……….69 GENERAL UNIT EXPLODED VIEW (120V).…..18 SCHEMATIC DIAGRAMS…………….….……..77 GENERAL UNIT EXPLODED VIEW (230V).…..19 SCHEMATIC DIAGRAMS (230v)………..……..101 MECHANICAL PARTS LIST……………..….….…20 PACKING MATERIALS………..………..……….107 TRAY/CAROUSEL EXPLODED VIEW...….…..…21...

  • Page 2: Precautions

    DVD5 harman/kardon SERVICING PRECAUTIONS NOTES REGARDING HANDLING OF THE PICK-UP 1. Notes for transport and storage 1) The pick-up should always be left in its conductive bag until immediately prior to use. 2) The pick-up should never be subjected to external pressure or impact.
  • Page 3 DVD5 harman/kardon NOTES REGARDING COMPACT DISC PLAYER REPAIRS 1. Preparations 1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These compo- nents are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components can be damaged, and for that reason components should be handled with care.

  • Page 4: Esd Warning

    DVD5 harman/kardon ESD PRECAUTIONS Electrostatically Sensitive Devices (ESD) Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components com- monly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated cir- cuits and some field-effect transistors and semiconductor chip components. The following techniques should be used to help reduce the incidence of component damage caused by static electricity.

  • Page 5: Specifications

    All specifications subject to change without notice. Harman Kardon is a registered trademark, and Power for the digital revolution is a trademark, of Harman Kardon, Inc. Manufactured under license from Dolby Laboratories. “Dolby,” “Pro Logic,” “AC-3” and the Double-D symbol are trademarks of Dolby Laboratories. Confidential Unpublished Works. © 1992-2000 Dolby Laboratories, Inc.

  • Page 6: Detailed Specifications

    DVD5 harman/kardon DVD SPECIFICATIONS(PCM)
  • Page 7 DVD5 harman/kardon DVD5 SPECIFICATIONS(DOLBY DIGITAL) 1. Audio * Test Disc : DVD-TEST1 Item Spec Test Conditions Test Title Analog Output Level 2.0V ± Ref. : 1KHz, 0dB 0.2Vrms Frequency 0±0.5dB Ref. : Sweep Response 20Hz ~ 20KHz -20dBFS 100dB Ref. : 1KHz, 0dBFS...

  • Page 8: Front Panel Controls

    DVD5 harman/kardon Front Panel Controls —±‚ RESUME RANDOM REPEAT 1ALL DISC A – B PROG. TITLE CHAPTER TRACK HOUR INTRO DISC 1 2 3 1 Master Power Switch 5 Headphone Level Control 9 Open/Close Button # Direct Access Buttons 2 Standby Switch...

  • Page 9: Information Display

    DVD5 harman/kardon Front Panel Information Display —±‚ RESUME RANDOM REPEAT 1ALL DISC A – B PROG. TITLE CHAPTER TRACK HOUR INTRO DISC A Disc Type Indicators F Intro Indicator K Playback-Mode Indicators B Disc-Number Indicators G Program Indicator L Parental Lock Indicator...

  • Page 10: Rear Panel Connections

    (IR) input jack of another connected to a digital input. Even though it is the same RCA-type connector as standard ana- compatible Harman Kardon remote controlled product to have the built-in Remote Sensor ^ log audio connections, DO NOT connect it to a conventional analog input jack.

  • Page 11: Remote Control Functions

    DVD5 harman/kardon Remote Control Functions a Audio Button b Power-On Button c Mode Button d Enter Button e Navigation Buttons f Return Button g Play Button h Reverse Search Button i Open/Close Button j Stop Button k Next Button l Previous Button...
  • Page 12 DVD5 harman/kardon Remote Control Functions e Navigation Buttons: Press these buttons o Numeric Keys: Press these keys to enter x Pause Button: Press this button to stop to change or select an item from the DVD 5’s data for sequential programming, to enter or the disc in use.

  • Page 13: Installation/Connections

    DVD5 harman/kardon Installation and Connections Installation Placement of the DVD 5 Installation Options Connections will vary, depending on the type of Since the laser transport mechanism and The diagrams on pages 12–14 describe the audio and video components used with your...

  • Page 14: Installation And Connections

    DVD5 harman/kardon Installation and Connections OPTION 1: Installation Notes and Hints Depending on the product and brand, a If your television has both standard compos- number of different descriptions are used to Direct Connections to a Television or ite video and S-Video inputs, you only need label component video connections.
  • Page 15 DVD5 harman/kardon Installation and Connections OPTION 2: Installation Notes and Hints Note that the volume level for DVD playback Only one type of audio connection is may different from the level for other input Direct Connections to a Television or required, either digital or analog.
  • Page 16 DVD5 harman/kardon Installation and Connections OPTION 3: Installation Notes and Hints Note that the volume level for DVD playback For this installation, make the connections may different from the level for other input Audio and Video Connections through an from the receiver or processor to your video sources to your receiver.

  • Page 17: Troubleshooting Guide

    • Most DVDs are encoded with Macrovision to prevent copying to VCR SUBJECT: RESET DVD5 TO FACTORY DEFAULTS, RESETTING PARENTAL LOCK In Stand-by mode, press SEARCH BACK and SKIP FORWARD buttons on the Front Panel simultaneously for more than 3 seconds.

  • Page 18: Dvd5 Revision

    The DVD is a 2-layer DVD. It is believed that the point at which the problem occurs is at the transition (layer break) to layer 2. If this is the case, then the DVD5 has a problem reading layer 2 of the disc. Further analysis of DVD5 and of the material is needed to determine the exact cause of this failure.

  • Page 19: General Unit Exploded View (120V)

    DVD5 harman/kardon 120v...

  • Page 20: General Unit Exploded View (230V)

    DVD5 harman/kardon 230v...

  • Page 21: Mechanical Parts List

    4KTDCD5D001A ASS'Y CDM5D J85500005000 FILTER FL J60200007000 FRAME MECHA L J85100011000 KNOB LEVEL J60300044000 BKT MECHA MID J85000009000 PANEL FRONT DVD5.0 1 J60300045200 BKT MECHA LEFT J85200049000 BUTTON POWER HIPS 1 J60300045000 BKT MECHA RIGHT J46203000101 PWR SW SDDLB14700 1...

  • Page 23: Tray/Carousel Exploded View

    DVD5 harman/kardon Legend for DVD5 Tray/Carousel exploded view ITEM # Part Number Description Q'ty 55020070XX AC PLASTIC PLASTIC CD5D 55020080XX AC PLASTIC DRAWER CD5D 20712060XX AC SPRING CLIP CD5 20711410XX AC PLASTIC PULLEY CD5 20711380XX AC METAL SHAFT CD5 20710170XX...

  • Page 25: Power Supply Schematic-Rev1

    DVD5 harman/kardon DVD5 EARLY VERSION POWER SUPPLY...

  • Page 26: Power Supply Parts List Rev1

    DVD5 harman/kardon NOTE: For any omissions in the parts list, h/k Customer Service should be contacted to supply any needed parts @ (516) 255-4545 DVD5 POWER SUPPLY PART LIST (Early Revision) See page 33 for Identification PART# DESCRIPTION Reference Designators...
  • Page 27 DVD5 harman/kardon PART# DESCRIPTION Reference Designators DVD5S13 CAP-CERAMIC / EKB3A221K06FK / 1KV B 221K DVD5S14 CAP-CERAMIC / CCYV1H104ZE / 50V 0.1 uF TAPP C00,15,22,29,32 DVD5S15 CAP POLY/RA,TAP 0.0033uF 50V -K DVD5S16 CAP-ELECT / SMH400V 150uF / 22*30 85 J3524222730X CAP CERA/AX,TAP X 2200pF 16V M...

  • Page 28: Power Supply Schematic-Rev2

    DVD5 harman/kardon DVD5 LATE VERSION POWER SUPPLY NOTE: Ordinarily DVD5 Power Supply module, part# 55174740, is supplied only as a complete unit. Supplied Schematic and Parts list are included only for reference when the above part is not available and/or repair to component level is necessary.

  • Page 29: Power Supply Parts List Rev2

    DVD5 harman/kardon...
  • Page 30 DVD5 harman/kardon...
  • Page 31 DVD5 harman/kardon...
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  • Page 33 DVD5 harman/kardon...

  • Page 34: Bulletin Hk2002-05

    Synopsis: Check and replace capacitors C10, C11, and diode D01 with new parts in the power supply section when necessary; they may be damaged. There are two versions of the DVD5 power supply, an earlier “A” and later “B” supply. Bulletin only affects the DVD5 with earlier “A” supply. (See images below).

  • Page 35: Bulletin Hk2003-01

    55174870 3) 12 wire - FCC CABLE h/k part# 55174860 In addition, if the DVD5 has the early version of the power supply described in h/k bulletin # HK2002-05, (Figure 3 on page 2), order: 4) 10 wire – CONNECTOR...
  • Page 36 Figure 2. Flex Cables Required for Replacing New DVD-5 Loader Figure 3. Original DVD5 POWER SUPPLY Power connector header (See h/k bulletin # HK2002-05) a) Early Version: Molex Connector should be replaced with 10-Pin FCC connector, part# 55284430 on POWER SUPPLY module.
  • Page 37 Figure 4. “Modified” DVD5 Power Supply b) DVD-5 Later Version No modification to the power supply connector is necessary if DVD5 has the connector shown in Figure 5 below. Connect loader module to power supply with 10 wire - FCC CABLE, part# 55174870.
  • Page 38 DVD5 harman/kardon III) Connect New Data Bus Cable From Loader To Main PCB Connect new loader module’s 12 pin data bus connector to Main PCB, using 12 wire - FCC CABLE part# 55174860. See Figure 6. IMPORTANT: This new cable bypasses and replaces two former cables and the interface PCB shown below, which should be removed and discarded (shown unfastened here from the chassis for illustration).
  • Page 39 DVD5 harman/kardon IV) Replace Carousel with part# 5502007AMP if the DVD5 is in the serial number range TH0007-07492 and below, or if your carousel resembles the one below. (Original) DVD5 Carousel New Carousel, part# 5502007AMP, (used in DVD600 & DVD600 mkII)

  • Page 40: Electrical Parts List

    Ref. Part Number Description Ref. Part Number Description Designator Designator CN205 J4422401523X FPC ST 1.0 15P DVD5 ELECTRICAL PARTS LIST CN208 J4422501327X FPC ANG 1.0 13P CP202 J4422401523X FPC ST 1.0 15P MAIN PCB CP207 J4422411220X FPC ST 1.25 12P...
  • Page 41 DVD5 harman/kardon Ref. Part Number Description Ref. Part Number Description Designator Designator C498 J3525104540X CC/CHIP 0.1U 25V Z C354 J3525104540X CC/CHIP 0.1U 25V Z C499 J3525104540X CC/CHIP 0.1U 25V Z C355 J3525104540X CC/CHIP 0.1U 25V Z C356 J3525104540X CC/CHIP 0.1U 25V Z...
  • Page 42 DVD5 harman/kardon Ref. Part Number Description Ref. Part Number Description Designator Designator R211 J3024472120X RES CHIP 4K7 1/10W L409 J2611082921X COIL CHIP 8.2UH R212 J3024103120X RES CHIP 10K 1/10W L410 J2611082921X COIL CHIP 8.2UH L411 J2611082921X COIL CHIP 8.2UH R213...
  • Page 43 DVD5 harman/kardon Ref. Part Number Description Ref. Part Number Description Designator Designator R368 J3024472120X RES CHIP 4K7 1/10W R369 J3024472120X RES CHIP 4K7 1/10W FRONT PCB R370 J3024472120X RES CHIP 4K7 1/10W R400 J3024479120X R-CHIP 4R7 2012J J67300009000 SPONGE FL...
  • Page 44 DVD5 harman/kardon Ref. Part Number Description Ref. Part Number Description Designator Designator D908 J2242251011X D-CHIP RB501V-40 U C2 WIRE1 J4134300701Y HOOK-UP 60MM #24BK J941 J3024000120X RES 0 OHM 1/10W J C2 WIRE1 J4141302001X HOOK-UP 200 1P #26 C2 WIRE2 J4134300701Y...
  • Page 45 DVD5 harman/kardon Ref. Part Number Description Ref. Part Number Description Designator Designator C817 J3470147031X CE SG 47U 16V M R946 J3024221120X R-CHIP 220 2012J C818 J3470147031X CE SG 47U 16V M R947 J3024681120X RES CHIP 680 1/10W R948 J3024103120X RES CHIP 10K 1/10W...
  • Page 46 DVD5 harman/kardon Ref. Part Number Description Ref. Part Number Description Designator Designator Q805 J2041220102X TR NPN DTC114YKA D808 J2242451514X D-CHIP ZNR5V1B0.2W Q806 J2041220102X TR NPN DTC114YKA D809 J2242468514X D-ZENER 0.2W 6.8V D810 J2242468514X D-ZENER 0.2W 6.8V Q807 J2041220102X TR NPN DTC114YKA...
  • Page 47 DVD5 harman/kardon Ref. Part Number Description Ref. Part Number Description Designator Designator C855 J3470110071X CE SG 10U 50V M R840 J30243921175 RES 392R 1/10 1% F C863 J3470110131X CE SG 100U 16V M R841 J3024342175X RES 3K4 1/10 1% F...
  • Page 48 DVD5 harman/kardon Ref. Part Number Description Ref. Part Number Description Designator Designator R801N J3024473120X RES CHIP 47K 1/10W C912R J3525104540X CC/CHIP 0.1U 25V Z R801P J3024473120X RES CHIP 47K 1/10W C913L J3515471170X C-CHIP 2012SL 470P C913R J3515471170X C-CHIP 2012SL 470P...
  • Page 49 DVD5 harman/kardon Ref. Part Number Description Ref. Part Number Description Designator Designator R861 J3024100120X R-CHIP 10 2012J R862 J3024000120X RES 0 OHM 1/10W J R863 J3024751120X R-CHIP 750 2012J R864 J3024331120X R-CHIP 330 2012J R867 J3024470120X RES CHIP 47 1/10W...

  • Page 50: Ic Block Diagrams

    DVD5 harman/kardon 74AC04 HEX INVERTER HIGH SPEED: t = 4 ns (TYP.) at V = 5V LOW POWER DISSIPATION: = 4 A (MAX.) at T = 25 HIGH NOISE IMMUNITY: = 28% V (MIN.) 50 TRANSMISSION LINE DRIVING CAPABILITY (Plastic Package)
  • Page 51 DVD5 harman/kardon...
  • Page 52 DVD5 harman/kardon...
  • Page 53 DVD5 harman/kardon STi5505 (Rev. BB) DVD BACKEND DECODER WITH INTEGRATED HOST PROCESSOR PRODUCT PREVIEW INTEGRATED 32-BIT RISC HOST CPU DESCRIPTION The STi5505 provides a very highly integrated back- - 2KBYTES INSTRUCTION CACHE, 2KBYTES end solution for DVD and combo DVD-DVB (Set DATA CACHE/SRAM Top Box) applications.
  • Page 54 DVD5 harman/kardon STi5505 (Rev. BB) II - PIN DESCRIPTION II.1 - Pin Connections DATA[13] PIO3[7] DATA[12] PIO2[0] DATA[11] DATA[10] PIO2[3] DATA[9] PIO2[4] DATA[8] PIO2[5] PIO2[7] PIO1[0] DATA[7] PIO1[2] DATA[6] PIO1[5] DATA[5] PIO1[6] DATA[4] PIO1[7] DATA[3] PIO4[7] DATA[2] PIO0[0] DATA[1] PIO0[3]...
  • Page 55 DVD5 harman/kardon STi5505 (Rev. BB) II - PIN DESCRIPTION (continued) II.2 - Pin List Name Type Function SUPPLIES 1, 18, 34, 67, 75, 86, 95, Power Supply 102, 110, 119, 130, 139, 149, 159, 171, 184, 208 4, 19, 35, 68, 77, 87, 96,...
  • Page 56 DVD5 harman/kardon STi5505 (Rev. BB) II - PIN DESCRIPTION (continued) II.2 - Pin List (continued) Name Type Function EXTERNAL INTERRUPTS 23, 25 IRQ[0:1] External Interrupts PROGRAMMABLE I/O AND ALTERNATE FUNCTION (see Device Configuration Chapter) PIO0 [0] General Purpose I/O or PARA_SYNC (DVD//Front End)
  • Page 57 DVD5 harman/kardon STi5505 (Rev. BB) II - PIN DESCRIPTION (continued) II.2 - Pin List (continued) Name Type Function SDRAM INTERFACE 78-81, 69, 70-74, 82, 83 AD[0:11] SDRAM Address Bus 92-94, 97-101, 106-109, DQ[0:15] SDRAM Data (Lower Byte) 112-115 84, 85...
  • Page 58 DVD5 harman/kardon S P S KA1M0380 FEATURES TO-220F - Precision fixed operating frequency (70KHz) - Pulse by pulse over current limiting - Over load protection - Internal thermal shutdown function - Under voltage lockout - Internal high voltage sense FET - Low start up current ( 0.4mA)
  • Page 59 DVD5 harman/kardon...
  • Page 60 DVD5 harman/kardon...
  • Page 61 DVD5 harman/kardon...
  • Page 62 DVD5 harman/kardon...
  • Page 63 DVD5 harman/kardon 74AC32 QUAD 2-INPUT OR GATE HIGH SPEED: t = 4 ns (TYP.) at V = 5V LOW POWER DISSIPATION: = 4 A (MAX.) at T = 25 HIGH NOISE IMMUNITY: = 28% V (MIN.) 50 TRANSMISSION LINE DRIVING...
  • Page 64 DVD5 harman/kardon M54HCU04 M74HCU04 HEX INVERTER (SINGLE STAGE) HIGH SPEED = 5 ns (TYP.) AT V = 5 V LOW POWER DISSIPATION = 1 A (MAX.) AT T = 25 C HIGH NOISE IMMUNITY = 10 % V (MIN.) OUTPUT DRIVE CAPABILITY...
  • Page 65 DVD5 harman/kardon...
  • Page 66 DVD5 harman/kardon ASAHI KASEI [AK4393] AK4393 Advanced Multi-Bit 96kHz 24Bit General Description AK4393 is a high performance stereo DAC for the 96kHz sampling mode of DAT,DVD including a 24bit digital filter. The AK4393 introduces the advanced multi-bit system for modulator. This new architecture achieves the wider dynamic range, while keeping much the same superior distortion characteristics as conventional Single Bit way.
  • Page 67 DVD5 harman/kardon ASAHI KASEI [AK4393] „ „ „ „ Ordering Guide AK4393VF -40 +85 28pin VSOP(0.65mm pitch) AKD4393 Evaluation Board „ „ „ „ Pin Layout M0039-E-00 1998/11 - 2 -...
  • Page 68 DVD5 harman/kardon ASAHI KASEI [AK4393] PIN/FUNCTION Pin Name Function DVSS Digital Ground Pin DVDD Digital Power Supply Pin, 3.3V or 5.0V MCLK Master Clock Input Pin Power-Down Mode Pin When at "L", the AK4393 is in power-down mode and is held in reset.
  • Page 69 DVD5 harman/kardon...

  • Page 70: Boards

    DVD5 harman/kardon...
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  • Page 78: Schematic Diagrams

    DVD5 harman/kardon...
  • Page 79 MPEG PART1...
  • Page 80 MPEG PART2...
  • Page 81 DVD5 harman/kardon...
  • Page 82 DVD5 harman/kardon MISC PART1...
  • Page 83 MISC PART2...
  • Page 84 DVD5 harman/kardon...
  • Page 85 DVD5 harman/kardon AUDIO DAC PART1...
  • Page 86 AUDIO DAC PART2...
  • Page 88 FRONT PART1...
  • Page 89 FRONT PART2...
  • Page 90 DVD5 harman/kardon...
  • Page 91 DVD5 harman/kardon MEMORY PART1...
  • Page 92 MEMORY PART2...
  • Page 93 DVD5 harman/kardon...
  • Page 94 DVD5 harman/kardon VIDEO OUT PART1...
  • Page 95 VIDEO OUT PART2...
  • Page 96 DVD5 harman/kardon...
  • Page 97 DVD5 harman/kardon AUDIO OUT PART1...
  • Page 98 AUDIO OUT PART2...
  • Page 99 DVD5 harman/kardon...
  • Page 100 DVD5 harman/kardon VIDEO2 OUT PART2...
  • Page 101 VIDEO2 OUT PART2...

  • Page 102: Schematic Diagrams (230V)

         DVD5 harman/kardon...
  • Page 103 AUDIO OUTPUT - 230V PART1...
  • Page 104 AUDIO OUTPUT - 230V PART2...
  • Page 106 OUTPUT - 230V PART1...
  • Page 107 OUTPUT - 230V PART2...

  • Page 108: Packing Materials

    DVD5 harman/kardon REF# PART# DESCRIPTION J97200007000 FOAM, FRONT J97200013000 FOAM, REAR J9600008000 OUTER CARTON, DVD5 (US) J9600008002 OUTER CARTON, DVD5 (EUR) PROTECTIVE SHEET DVD5 PACKING J94330001000 3 STRAND RCA PHONO PLUG J94310004000 MONO MINI-PLUG FOR IR CONNECTION J94310002000 S-VIDEO CABLE...

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