Page 1 Model A-C4 (Machine Code: B195/B198/B264/B265) SERVICE MANUAL 20 June 2005 Subject to change...
Page 2 IMPORTANT SAFETY NOTICES PREVENTION OF PHYSICAL INJURY 1. Before disassembling or assembling parts of the copier and peripherals, make sure that the copier power cord is unplugged. 2. The wall outlet should be near the copier and easily accessible. 3. Note that some components of the copier and the paper tray unit are supplied with electrical voltage even if the main power switch is turned off.
Page 3: Laser Safety
1. SAFETY AND ECOLOGICAL NOTES FOR DISPOSAL Do not incinerate toner bottles or used toner. Toner dust may ignite suddenly when exposed to an open flame. 2. Dispose of used toner, developer, and organic photoconductors in accordance with local regulations. (These are non-toxic supplies.) 3.
Page 4 Conventions Used in this Manual This manual uses several symbols. Symbol What it means Refer to section number See Core Tech Manual for  details  Screw  Connector  E-ring  Clip ring  Clamp Sideways, LEF Lengthwise, SEF (Long Edge Feed) (Short Edge Feed) Cautions, Notes, etc.
Page 5: Table Of Contents
TABLE OF CONTENTS 1. INSTALLATION PROCEDURE............ 1-1 1.1 INSTALLATION REQUIREMENTS ............1-1 1.1.1 ENVIRONMENT ................1-2 1.1.2 MACHINE LEVEL ................1-2 1.1.3 MINIMUM SPACE REQUIREMENTS..........1-3 1.1.4 POWER REQUIREMENTS ..............1-5 1.2 INSTALLATION FLOW CHART ..............1-6 1.3 MAIN MACHINE INSTALLATION..............1-7 1.3.1 ACCESSORY CHECK..............1-7 1.3.2 INSTALLATION PROCEDURE ............1-8 Development Unit and PCU..............1-10 Toner Bottle ..................1-13 Paper Trays ..................1-14...
Page 6 1.13.1 ACCESSORY CHECK..............1-59 1.13.2 1000 SHEET FINISHER INSTALLATION PROCEDURE.....1-60 1.14 KEY COUNTER INSTALLATION ............1-63 1.15 ANTI-CONDENSATION HEATER............1-66 1.16 TRAY HEATER ..................1-68 1.17 TRAY HEATER (OPTIONAL PAPER TRAY UNIT) .......1-69 1.18 DATA OVERWRITE SECURITY UNIT (B735) ........1-71 1.18.1 SEAL CHECK AND REMOVAL ............1-71 1.18.2 INSTALLATION ................1-72 1.19 COPY DATA SECURITY UNIT (B770)..........1-74 1.19.1 ACCESSORIES................1-74...
Page 7 3.10.2 LASER UNIT ................3-23 3.10.3 POLYGON MIRROR MOTOR ............3-25 3.10.4 LASER SYNCHRONIZATION DETECTOR........3-26 3.10.5 LD UNIT..................3-27 Laser beam pitch adjustment..............3-28 3.11 PHOTOCONDUCTOR UNIT (PCU) ............3-30 3.11.1 PCU ....................3-30 3.11.2 DRUM...................3-31 3.11.3 PICK-OFF PAWLS ...............3-33 Pick-off pawl position adjustment............3-33 3.11.4 CHARGE ROLLER AND CLEANING ROLLER ......3-34 3.11.5 DRUM CLEANING BLADE 2............3-35 3.11.6 DRUM CLEANING BLADE 1............3-36 3.11.7 ID SENSOR..................3-37...
Page 8 3.16.2 BY-PASS PAPER FEED AND PICK-UP ROLLER REPLACEMENT ............3-71 3.16.3 BY-PASS SEPARATION ROLLER..........3-72 3.16.4 PAPER END SENSOR, PICK-UP SOLENOID......3-73 3.16.5 PAPER SIZE SENSOR BOARD REPLACEMENT .......3-74 3.16.6 BY-PASS TABLE REMOVAL ............3-75 3.16.7 PAPER FEED CLUTCH REPLACEMENT........3-76 3.17 DUPLEX UNIT..................3-77 3.17.1 DUPLEX COVER REMOVAL ............3-77 3.17.2 DUPLEX ENTRANCE SENSOR REPLACEMENT.......3-78 3.17.3 DUPLEX EXIT SENSOR REPLACEMENT ........3-79 3.18 DRIVE AREA..................3-80...
Page 9 5. SERVICE TABLES............... 5-1 5.1.1 SERVICE PROGRAM MODE OPERATION........5-1 Service Mode Lock/Unlock ..............5-1 5.2 SERVICE PROGRAM MODE TABLES .............5-2 5.2.1 SERVICE TABLE KEY ..............5-2 5.2.2 SERVICE MODE LOCK/UNLOCK............5-2 5.2.3 SERVICE TABLES ................5-3 SP1-xxx: Feed ..................5-3 SP2-xxx: Drum..................5-7 SP3-xxx: Process................5-17 SP4-xxx: Scanner ................5-19 SP5-xxx: Mode ...................5-35 SP6-xxx: Peripherals ................5-74 SP7-xxx: Data Log ................5-76...
Page 10 5.8.2 RETRIEVING THE DEBUG LOG FROM THE HDD ....5-146 5.8.3 RECORDING ERRORS MANUALLY ...........5-146 5.8.4 NEW DEBUG LOG CODES ............5-147 SP5857-015 Copy SD Card-to-SD Card: Any Desired Key ....5-147 SP5857-016 Create a File on HDD to Store a Log ......5-147 SP5857-017 Create a File on SD Card to Store a Log .....5-147 6.
Page 11 6.5.11 LINE WIDTH CORRECTION............6-32 6.5.12 FILTERING ...................6-33 Interactive SP Codes ................6-33 Text Mode MTF Filter................6-38 Text/Photo, Photo Mode Filter ............6-39 Pale, Generation Mode Filter ..............6-40 Photo Mode Smoothing for Dithering ..........6-41 Photo Mode Grayscale ...............6-41 Photo Mode Image Quality ..............6-42 6.5.13 OTHERS..................6-43 Vertical Black Line Correction.............6-43 Density Settings ..................6-43...
Page 12 Toner Near End ..................6-67 Toner End ...................6-67 6.9.7 TONER END RECOVERY .............6-68 6.9.8 TONER SUPPLY WITH ABNORMAL SENSORS ......6-68 6.10 DRUM CLEANING AND TONER RECYCLING........6-69 6.10.1 DRUM CLEANING................6-69 6.10.2 TONER RECYCLING ..............6-69 6.11 PAPER FEED..................6-70 6.11.1 OVERVIEW ..................6-70 6.11.2 PAPER FEED DRIVE ..............6-71 6.11.3 PICK-UP AND SEPARATION ROLLER RELEASE MECHANISM .............6-71 6.11.4 PAPER LIFT .................6-72...
Page 13 Small Jobs ..................6-95 Medium Jobs ..................6-96 Large Jobs ..................6-96 SP Settings for Post-Job Cleaning............6-97 6.15.9 FUSING TEMPERATURE CONTROL..........6-98 Temperature Control................6-99 Fusing Idling Temperature ..............6-100 6.15.10 CPM DOWN FOR THICK PAPER ..........6-101 6.15.11 COOLING AND OVERHEAT PROTECTION ......6-102 6.15.12 OVERHEAT PROTECTION .............6-103 6.16 ENERGY SAVER MODES ..............6-104 6.16.1 OVERVIEW ................6-104 6.16.2 ENERGY SAVER MODE............6-105...
Page 14: Installation Procedure
20 June 2005 INSTALLATION REQUIREMENTS 1. INSTALLATION PROCEDURE  CAUTION Never turn off the main power switch when the power LED is lit or flashing. To avoid damaging the hard disk or memory, press the operation power switch to switch the power off, wait for the power LED to go off, and then switch the main power switch off.
Page 15: Environment
INSTALLATION REQUIREMENTS 20 June 2005 1.1.1 ENVIRONMENT 10 C to 32 C (50 F to 90 F) 1. Temperature Range: 15% to 80% RH 2. Humidity Range: Less than 1,500 lux (do not expose to direct 3. Ambient Illumination: sunlight.) Room air should turn over 4.
Page 16: Minimum Space Requirements
20 June 2005 INSTALLATION REQUIREMENTS 1.1.3 MINIMUM SPACE REQUIREMENTS Place the main machine near the power source, providing clearance as shown: B135I010.WMF A: Front: >75 cm (29.6") B: Left: > 10 cm (4") C: Rear: > 10 cm (4") D: Right > 10 cm (4") NOTE: The 75 cm (29.5") recommended for the space at the front is for pulling out the paper tray only.
Page 17 INSTALLATION REQUIREMENTS 20 June 2005 670 mm (26.4") 180 mm (7.1") B135I012.WMF 520 mm (20.5")* 680 mm (26.8") 670 mm (23.4") B135I014.WMF Without tray extended.
Page 18: Power Requirements
20 June 2005 INSTALLATION REQUIREMENTS 1.1.4 POWER REQUIREMENTS  CAUTION 1. Make sure that the wall outlet is near the main machine and easily accessible. Make sure the plug is firmly inserted in the outlet. 2. Avoid multi-wiring. 3. Be sure to ground the machine. 1.
Page 19: Installation Flow Chart
INSTALLATION FLOW CHART 20 June 2005 1.2 INSTALLATION FLOW CHART The following flow chart shows how to install the optional units more efficiently. Unpack Copier Does the user require the Paper Tray Unit, LCT, or Finisher? Place Copier on the paper tray unit Install the paper tray unit Install the copier Install the bridge unit (if required)
Page 20: Main Machine Installation
20 June 2005 MAIN MACHINE INSTALLATION 1.3 MAIN MACHINE INSTALLATION 1.3.1 ACCESSORY CHECK Check the quantity and condition of the accessories in the box against the following list: Description Q’ty 1. Operation Instructions – System Setting........ 1 2. Operation Instructions – Copy Reference......1 3.
Page 21: Installation Procedure
MAIN MACHINE INSTALLATION 20 June 2005 1.3.2 INSTALLATION PROCEDURE 1. Remove the main machine from the box, and remove all shipping retainers and tapes. NOTE: Store all shipping retainers as you remove them. You will need them if the machine is moved to another location in the future.
Page 22 20 June 2005 MAIN MACHINE INSTALLATION B195I101.WMF B195I103.WMF 8. If the paper tray unit is not to be installed, install the middle front cover [A] (provided in the second paper tray). 9. Attach the emblem [B] and panel [C] to the front cover [D]. 10.
Page 23: Development Unit And Pcu
MAIN MACHINE INSTALLATION 20 June 2005 Development Unit and PCU B195I900.WMF B195I511.WMF 1. Open the front door. 2. Loosen [A] ( x 1) (do not remove). 3. Push the base [B] the left. 4. Open the right cover [C]. 5. Raise the lever [D] 6.
Page 24 20 June 2005 MAIN MACHINE INSTALLATION B135I512.WMF B135I105.WMF 8. Spread a large piece of paper on a flat surface. NOTE: Make sure the area is free of pins, paper clips, staples, etc. to avoid attraction to the magnetic development roller. 9.
Page 25 MAIN MACHINE INSTALLATION 20 June 2005 B135I106.WMF B135I513.WMF B195I019.WMF 12. Remove the development roller unit [A], and set it on the paper. 13. Pour the developer [B] into the development unit. NOTE: The developer lot number is embossed on the end of the developer package.
Page 26: Toner Bottle
20 June 2005 MAIN MACHINE INSTALLATION B195I514.WMF Toner Bottle 1. Raise the toner bottle holder lever [A], push the lever [B] to the side, and then pull out the toner bottle holder [C]. 2. Unscrew the bottle cap [D] and set the bottle in the holder. NOTE: Do not touch the inner bottle cap [E].
Page 27: Paper Trays
MAIN MACHINE INSTALLATION 20 June 2005 Paper Trays B135I107.WMF B135I109.WMF 1. Open the 1st paper tray, and then press down on the right side of the lock [A] switch to unlock the side fences. 2. Press in on the sides of the fence release [B], and slide the side fences [C] to the appropriate mark for the paper size.
Page 28 20 June 2005 MAIN MACHINE INSTALLATION B135I108.WMF B135I110.WMF 6. Press down the lock [A] to lock the side fences. 7. Attach the appropriate paper size decal [B] to the paper tray. 8. Paper size decals are also used for the optional paper tray unit. Keep any remaining decals for use with the paper tray unit.
Page 29: Initialize Td Sensor And Developer
MAIN MACHINE INSTALLATION 20 June 2005 Initialize TD Sensor and Developer 1. Connect the main machine to the power outlet, switch on the main machine, and wait for the fusing unit to warm up. . 2. On the operation panel, press Clear Mode 3.
Page 30: Set Paper Size For Paper Trays
20 June 2005 MAIN MACHINE INSTALLATION Set Paper Size for Paper Trays 1. Press User Tools/Counter . B135I501.WMF 2. On the touch panel, press System Settings. B135I502.WMF 3. Press the Paper Size Setting tab. 4. Press the button for the tray to change. 5.
Page 31: Electrical Total Counter
MAIN MACHINE INSTALLATION 20 June 2005 Electrical Total Counter The electrical total counter no longer requires initialization. The new incrementing counter is set to “0” at the factory. HDD Caution Decal 1. Attach the HDD Caution decal [A] to the front cover. 10 mm (0.4") 25 mm (1.0") B135I017.WMF...
Page 32: Exposure Glass Cleaner
20 June 2005 MAIN MACHINE INSTALLATION Exposure Glass Cleaner B135I111.WMF 1. Attach the exposure glass cleaner holder [A] to the left side of the machine. 2. Place the exposure glass cleaner [B] inside the holder. NOTE: The exposure glass cleaner is used to clean the ARDF exposure glass, the glass strip to the left of the large exposure glass.
Page 33: Paper Tray Unit Installation (B542)
PAPER TRAY UNIT INSTALLATION (B542) 20 June 2005 1.4 PAPER TRAY UNIT INSTALLATION (B542) 1.4.1 ACCESSORY CHECK Check the quantity and condition of the accessories in the box against the following list: Description Q’ty 1. Knob Screw – M3 ..............1 2.
Page 34: Paper Tray Unit Installation Procedure
20 June 2005 PAPER TRAY UNIT INSTALLATION (B542) 1.4.2 PAPER TRAY UNIT INSTALLATION PROCEDURE B542I557.WMF B542I112.WMF  CAUTION Unplug the main machine power cord before starting the following procedure. 1. Unpack the paper tray unit. 2. Remove all tape and shipping materials. 3.
Page 35 PAPER TRAY UNIT INSTALLATION (B542) 20 June 2005 B542I513.WMF B542I517.WMF 4. Remove the middle front cover [A] and pull out the front handles [B]. 5. Using the front handles and rear handles, lift the machine and hold it over the paper tray unit [C].
Page 36 20 June 2005 PAPER TRAY UNIT INSTALLATION (B542) B542I518.WMF B542I119.WMF 13. Install the front stand [A] and rear stand [B] as shown above. 14. Install the stand bracket [C]. 1-23...
Page 37 PAPER TRAY UNIT INSTALLATION (B542) 20 June 2005 B542I500.WMF 15. Load paper into the paper tray and install the paper trays. 16. Attach the appropriate tray decals [A] which are included in the accessory box for the main machine. 17. Turn on the ac switch. 18.
Page 38: 1-Bin Tray Unit Installation (B544)
20 June 2005 1-BIN TRAY UNIT INSTALLATION (B544) 1.5 1-BIN TRAY UNIT INSTALLATION (B544) 1.5.1 ACCESSORY CHECK Check the quantity and condition of the accessories in the box against the following list: Description Q’ty 1. Ground Bracket..............1 2. Connector Cover..............1 3.
Page 39: 1-Bin Tray Installation Procedure
1-BIN TRAY UNIT INSTALLATION (B544) 20 June 2005 1.5.2 1-BIN TRAY INSTALLATION PROCEDURE B544I113.WMF B544I114.WMF  CAUTION Unplug the main machine power cord before starting the following procedure. 1. Remove Scanner Unit NOTE: If the ARDF is installed, remove the ARDF before removing the scanner unit.
Page 40 20 June 2005 1-BIN TRAY UNIT INSTALLATION (B544) B544I201.WMF B544I102.WMF 2. Unpack the 1-bin tray unit and remove the tapes. 3. Remove the front bracket [A] ( x 1) and rear bracket [B] ( x 1) from the top of the paper exit cover [C]. 4.
Page 41 1-BIN TRAY UNIT INSTALLATION (B544) 20 June 2005 B544I492.WMF B544I103.WMF 9. Secure the 1-bin tray unit [A] ( x 1 M3 x14). 10. Remove the cover [B]. 11. Install the grounding bracket [C] ( x 2 M3 x 6). 12. Connect the harness [D]. 13.
Page 42 20 June 2005 1-BIN TRAY UNIT INSTALLATION (B544) B544I493.WMF B544I501.WMF 15. Attach the copy tray Bridge Unit (B538) has not been installed: 1) Secure [A] (stepped  x 2) into the side of the 1-bin tray housing. 2) Attach the copy tray [B] to the stepped screws. Bridge Unit (B538) has been installed 1) Open the cover of the bridge unit [C].
Page 43 1-BIN TRAY UNIT INSTALLATION (B544) 20 June 2005 B544I104.WMF B544I500.WMF 16. Remove the scanner stand cover [A] ( x 2). 17. To adjust the height of the scanner stand, first remove [B] ( x 2) to release the scanner stand [C]. 18.
Page 44 20 June 2005 1-BIN TRAY UNIT INSTALLATION (B544) B544I106.WMF 20. Attach two mylar strips [A] to the scanner stand [B]. 21. Reinstall the scanner stand cover. 22. Reinstall the scanner unit. 23. Turn on the main switch and check the 1-bin tray unit operation. 1-31...
Page 45: Bridge Unit Installation (B538)
BRIDGE UNIT INSTALLATION (B538) 20 June 2005 1.6 BRIDGE UNIT INSTALLATION (B538) 1.6.1 ACCESSORY CHECK Check the quantity and condition of the accessories in the box against the following list: Description Q’ty 1. Stepped Screw ..............2 2. Connector Cover..............1 3.
Page 46: Bridge Unit Installation Procedure
20 June 2005 BRIDGE UNIT INSTALLATION (B538) 1.6.2 BRIDGE UNIT INSTALLATION PROCEDURE B538I401.WMF B538I407.WMF B538I500.WMF  CAUTION Unplug the main machine power cord before starting the following procedure. 1. Unpack the bridge unit and remove all tapes shipping retainers. 2. Remove the inner tray [A]. 3.
Page 47 BRIDGE UNIT INSTALLATION (B538) 20 June 2005 B538I402.WMF B538I404.WMF 7. If an optional finisher is to be installed, attach two mylars [A] to the bridge unit. 8. Remove the cover [B]. 9. Install the bridge unit [C] ( x 2). 10.
Page 48: Two-Tray Finisher Installation (B545)
20 June 2005 TWO-TRAY FINISHER INSTALLATION (B545) 1.7 TWO-TRAY FINISHER INSTALLATION (B545) 1.7.1 ACCESSORY CHECK Check the quantity and condition of the accessories in the box against the following list: Description Q’ty 1. Front Joint Bracket..............1 2. Rear Joint Bracket ..............1 3.
Page 49: Two-Tray Finisher Installation Procedure
TWO-TRAY FINISHER INSTALLATION (B545) 20 June 2005 1.7.2 TWO-TRAY FINISHER INSTALLATION PROCEDURE B545I101.WMF B545I107.WMF  CAUTION Unplug the main machine power cord before starting the following procedure. NOTE: The bridge unit (B538) and paper tray unit (B542) must be installed before installing this finisher.
Page 50 20 June 2005 TWO-TRAY FINISHER INSTALLATION (B545) B545I104.WMF B545I105.WMF 4. Install the left joint bracket [A] ( x 2 M4 x 12) and right joint bracket [B] ( x 2 M4 x 12). 5. Attach the ground plate [C] ( x 1 M4 x 12) to the center of the paper tray unit as shown.
Page 51 TWO-TRAY FINISHER INSTALLATION (B545) 20 June 2005 B545I103.WMF B545I106.WMF 9. Install two trays [A] ( x 1 each). 10. Connect the finisher cable [B] to the main machine below the right, rear handle. 11. Turn on the main switch and check the finisher operation. 1-38...
Page 52: Punch Unit Installation (B377)
20 June 2005 PUNCH UNIT INSTALLATION (B377) 1.8 PUNCH UNIT INSTALLATION (B377) 1.8.1 ACCESSORY CHECK Check the quantity and condition of the accessories in the box against the following list: Description Q’ty 1. Punch unit................1 2. Sensor arm ................1 3. Hopper ...................1 4.
Page 53: Punch Unit Installation Procedure
PUNCH UNIT INSTALLATION (B377) 20 June 2005 1.8.2 PUNCH UNIT INSTALLATION PROCEDURE B377I102.WMF B377I103.WMF  CAUTION Switch off the main machine and unplug its power cord. If the Two-Tray Finisher is installed, disconnect it and pull it away from the machine. ( 0) 1.
Page 54 20 June 2005 PUNCH UNIT INSTALLATION (B377) B377I101.WMF B377I104.WMF 4. Remove the hopper cover [A] ( x 2). 5. Install the sensor bracket [B] (stepped  x 1). 6. Install the spring [C]. 7. Install the 2 mm spacer [D]. 8.
Page 55 PUNCH UNIT INSTALLATION (B377) 20 June 2005 B377I105.WMF B377I106.WMF 9. Connect the harnesses [A] and clamp them as shown. NOTE: No special DIP switch settings are required for this punch unit. The punch unit sends an identification signal to the machine board so it knows what type of punch unit has been installed.
Page 56: Ardf Installation (B714)
20 June 2005 ARDF INSTALLATION (B714) 1.9 ARDF INSTALLATION (B714) 1.9.1 ACCESSORY CHECK Check the quantity and condition of the accessories in the box against the following list: Description Q’ty 1. Stepped Screw ..............2 2. Screw – M4 x 10 ..............2 3.
Page 57: Ardf Installation Procedure
ARDF INSTALLATION (B714) 20 June 2005 1.9.2 ARDF INSTALLATION PROCEDURE B541I904.WMF  CAUTION Unplug the main machine power cord before starting the following procedure. 1. Unpack the ARDF and remove all tapes and shipping retainers. 1-44...
Page 58 20 June 2005 ARDF INSTALLATION (B714) B541I900A.WMF B541I900B.WMF 2. Attach and tighten stud screws 3. Mount the ARDF by aligning the screw keyholes [A] of the ARDF support plate over the stud screws [B], then slide the ARDF toward the front of the machine. NOTE: To avoid damaging the ARDF, hold it as shown.
Page 59 ARDF INSTALLATION (B714) 20 June 2005 B541I901.WMF B541I902.WMF 6. Peel off the platen sheet [A] and place it on the exposure glass. 7. Line up the rear left corner of the platen sheet flush against corner [B] on the exposure glass. 8.
Page 60 20 June 2005 ARDF INSTALLATION (B714) B541I906.WMF B541I903.WMF 9. Attach the decal [A] to the top cover as shown, choosing the language most suitable for the machine installed. 10. Attach the decal [B] to the cover so that the arrow on the decal lines up with the groove [C] of the left scale as shown.
Page 61: Ardf Skew Adjustment
ARDF INSTALLATION (B714) 20 June 2005 1.9.3 ARDF SKEW ADJUSTMENT B079I901.WMF 1. Remove the tape [A] covering the elliptical hole. 2. Remove right screw [B] and install it into the elliptical hole [C]. 3. Move the right side of the ARDF forward or back to adjust the position then tighten the screw.
Page 62: Lct Installation (B543)
20 June 2005 LCT INSTALLATION (B543) 1.10 LCT INSTALLATION (B543) 1.10.1 ACCESSORY CHECK Check the quantity and condition of the accessories in the box against the following list: Description Q’ty 1. Joint Pin ................. 2 2. Stepped Screw M3 x 18............4 3.
Page 63: Lct Installation Procedure
LCT INSTALLATION (B543) 20 June 2005 1.10.2 LCT INSTALLATION PROCEDURE B543I504.WMF  CAUTION Unplug the main machine power cord before starting the following procedure. NOTE: The Paper Tray Unit (B542) must be installed before installing the LCT. 1. Unpack the LCT and remove the tapes. 2.
Page 64 20 June 2005 LCT INSTALLATION (B543) B543I503.WMF 6. Install the joint pins [A]. 7. Push the release lever [B] and slide the LCT to the right (front view). 8. Hang the LCT [C] on the joint pins, then secure the brackets [D] ( x 4). 9.
Page 65: Platen Cover Installation (G329)
PLATEN COVER INSTALLATION (G329) 20 June 2005 1.11 PLATEN COVER INSTALLATION (G329) B079I904.WMF 1. Install [A] ( x 2) on the top cover as shown. 2. Position the platen cover bracket [B] on the heads of the stud screws and slide the platen cover [C] to the left.
Page 66: Booklet Finisher Installation (B546)
20 June 2005 BOOKLET FINISHER INSTALLATION (B546) 1.12 BOOKLET FINISHER INSTALLATION (B546) 1.12.1 ACCESSORY CHECK Check the quantity and condition of the accessories in the box against the following list. B546I101.WMF Description Q’ty 1. Upper Tray................1 2. Shift Tray ................1 3.
Page 67: Booklet Finisher Installation Procedure
BOOKLET FINISHER INSTALLATION (B546) 20 June 2005 1.12.2 BOOKLET FINISHER INSTALLATION PROCEDURE B546I102.WMF B546I104.WMF  CAUTION Keep the power cord unplugged when starting the following procedure. 1. Unpack the finisher and remove the tapes and shipping retainers. 1-54...
Page 68 20 June 2005 BOOKLET FINISHER INSTALLATION (B546) B546I105.WMF B546I103.WMF 2. Open the front under door and pull out the staple unit [A]. 3. Remove the stapler unit lock plate [B] ( x 1). 4. Push in the stapler unit and shut the front lower door. 5.
Page 69 BOOKLET FINISHER INSTALLATION (B546) 20 June 2005 B546I106.WMF B546I107.WMF 9. Set the hooks [A] of the shift tray [B] in the notches in the shift tray bracket, and secure the tray ( x2 M4). 10. Connect the shift tray sensor harness [C]. 11.
Page 70 20 June 2005 BOOKLET FINISHER INSTALLATION (B546) B546I801.WMF B546I108.WMF B546I921.WMF 12. Install the upper tray [A] (2 pins). 13. Attach the sensor feeler [B] (2 pins). 14. Remove the stand bracket [C]. 15. Attach the rail [D] to the rail bracket [E] as shown. 16.
Page 71 BOOKLET FINISHER INSTALLATION (B546) 20 June 2005 B546I920.WMF B546I511.WMF 17. Install the joint bracket [A] on the left side of the copier ( x 4). 18. Secure the rail [B] to the booklet finisher with 1 M4 screw. 19. Align the finisher on the joint bracket and lock the 2 hooks [C] of the finisher on the joint bracket.
Page 72: 1000 Sheet Finisher (B408)
20 June 2005 1000 SHEET FINISHER (B408) 1.13 1000 SHEET FINISHER (B408) 1.13.1 ACCESSORY CHECK Check the quantity and condition of the accessories against the following list. B408I502.WMF Description Q’ty 1 Front Joint Bracket..............1 2 Rear Joint Bracket .............1 3 Rear Joint Bracket ..............1 4 Grounding Plate..............1 5 Copy Tray ................1 6 Staple Position Decal............1...
Page 73: 1000 Sheet Finisher Installation Procedure
1000 SHEET FINISHER (B408) 20 June 2005 1.13.2 1000 SHEET FINISHER INSTALLATION PROCEDURE B408I102.WMF B408I103.WMF  CAUTION Unplug the main machine power cord before starting the following procedure. 1. The following options must be installed before installing this finisher. - Bridge Unit (B538) - Paper Tray Unit (B542) 2.
Page 74 20 June 2005 1000 SHEET FINISHER (B408) B408I503.WMF B408I201.WMF 2. Install the front joint bracket [A] (2 screws - M4 x 14) and rear joint bracket [B] ( x 2 M4 x 14). 3. Install the grounding plate [C] to the finisher ( x 2 M3 x 8). NOTE: Use the screw removed in step 1 and the screw from the accessory box.
Page 75 1000 SHEET FINISHER (B408) 20 June 2005 B408I504.WMF 9. Connect the finisher cable [A] to the main machine below the right rear handle. 10. Attach the staple position decal [B] to the ARDF as shown. 11. Turn on the main power switch and check the finisher operation. 1-62...
Page 76: Key Counter Installation
20 June 2005 KEY COUNTER INSTALLATION 1.14 KEY COUNTER INSTALLATION A683I518.WMF B543I001.WMF  CAUTION Unplug the machine power cord before starting the following procedure. 1. Hold the key counter plates [A] on the inside of the key counter bracket [B] and insert the key counter holder [C] 2.
Page 77 KEY COUNTER INSTALLATION 20 June 2005 A683I002.WMF A683I003.WMF 7. Connect the key counter connector [A] to CN211 on the I/O board. 8. Reinstall the covers [B] and [C]. 1-64...
Page 78 20 June 2005 KEY COUNTER INSTALLATION A683I965.WMF 9. Attach the double-sided tape to the key counter bracket. 10. Peel off the backing of the double-sided tape then attach the key counter assembly [A] to the left side of the scanner unit. NOTE: When attaching the key counter assembly, press the assembly hard against the scanner cover.
Page 79: Anti-Condensation Heater
ANTI-CONDENSATION HEATER 20 June 2005 1.15 ANTI-CONDENSATION HEATER 1. Remove the ARDF and exposure glass. ( 3.9.2) 2. Remove the rear cover [A] of the scanner unit ( x2,  x1) 3. Remove the knockout [B] B004I204.WMF 4. Push the 1st and 2nd scanners [C] to the right.
Page 80 20 June 2005 ANTI-CONDENSATION HEATER 8. Install the ac harness assembly [G] ( x2, M4x6) and connect the connector [H]. B004I207.WMF 9. Remove the rear lower cover [I] ( x4). 10. Remove knockout [J]. 11. Pull out ac harness [K]. B004I208.WMF 12.
Page 81: Tray Heater
TRAY HEATER 20 June 2005 1.16 TRAY HEATER B004I531.WMF B195I202.WMF B004I203.WMF  CAUTION Unplug the machine power cord before starting the following procedure. 1. Attach the tray heater [A] to the heater bracket [B]. 2. Install the harness holder [C]. 3.
Page 82: Tray Heater (Optional Paper Tray Unit)
20 June 2005 TRAY HEATER (OPTIONAL PAPER TRAY UNIT) 1.17 TRAY HEATER (OPTIONAL PAPER TRAY UNIT) B004I531.WMF B195I201.WMF  CAUTION Unplug the machine power cord before starting the following procedure. 1. Attach the optional tray heater [A] to the heater bracket [B]. 2.
Page 83 TRAY HEATER (OPTIONAL PAPER TRAY UNIT) 20 June 2005 B004I203.WMF 6. Install four harness clamps [A]. 7. Route the harness [B] and connect it to the harness [C] and heater harness [D]. 1-70...
Page 84: Data Overwrite Security Unit (B735)
20 June 2005 DATA OVERWRITE SECURITY UNIT (B735) 1.18 DATA OVERWRITE SECURITY UNIT (B735) 1.18.1 SEAL CHECK AND REMOVAL B735I901.WMF B735I903.WMF  CAUTION Before you start the installation, check the box seals to make sure that they were not removed after the items were sealed in the box at the factory. 1.
Page 85: Installation
DATA OVERWRITE SECURITY UNIT (B735) 20 June 2005 1.18.2 INSTALLATION Important The DOS SD card must be inserted in SD card slot C2. If the PostScript3 option is also installed, you must move the DOS application to the PostScript3 SD card with SP5873 001. 1.
Page 86 20 June 2005 DATA OVERWRITE SECURITY UNIT (B735) 09/09/2003 14:13 Origi Total Copies B735I904.WMF B735I905.WMF 13. Check the display and make sure that the overwrite erase icon [A] is displayed. 14. Make a Sample Copy. 15. Check the overwrite erase icon. The icon [B] changes to [C] when job data is stored in the hard disk.
Page 87: Copy Data Security Unit (B770)
COPY DATA SECURITY UNIT (B770) 20 June 2005 1.19 COPY DATA SECURITY UNIT (B770) 1.19.1 ACCESSORIES Check the accessories and their quantities against the following list: Description 1. Bracket ................1 2. Screws................. 4 3. FFC (Short)................1 4. Harness (Short) ..............1 5.
Page 88: Installation
20 June 2005 COPY DATA SECURITY UNIT (B770) 1.19.2 INSTALLATION 1. Remove: [A]: Rear upper cover ( x2) [B]: Controller cover ( x2) B770I102.WMF 2. Remove the controller box [C] ( x5,  x1) B770I103.WMF 3. Attach the bracket [D] ( x2). 4.
Page 89: Accessories
SCANNER ACCESSIBILITY OPTION (B815) 20 June 2005 1.20 SCANNER ACCESSIBILITY OPTION (B815) 1.20.1 ACCESSORIES Check the accessories and their quantities against the following list: Description 1. Long I/F Cable ..............1 2. Paper Exit Cover..............1 3. Rack Stack Ass'y ..............1 4.
Page 90: Scanner Accessibility Option (B815)
20 June 2005 SCANNER ACCESSIBILITY OPTION (B815) 1.20.2 INSTALLATION This option should be pre-installed at the service center or factory and the final installation should be done at the work site. Pre-installation ( pp. 73-78) Remove Short Scanner I/F Cable Connect the Long Scanner Cable to the Copier Install Anti-Static Springs on the Operation Panel Replace the Board Shield Plates...
Page 91: Pre-Installation
SCANNER ACCESSIBILITY OPTION (B815) 20 June 2005 Pre-installation Remove Short Scanner Cable 1. If the ARDF is attached, remove it. 2. Remove: [A]: Rear scale ( x3) [B]: Left scale and exposure glass ( x2) B815I101.WMF 3. Remove scanner rear cover [C] ( x2). B815I103.WMF 1-78...
Page 92 20 June 2005 SCANNER ACCESSIBILITY OPTION (B815) 4. Remove: [A]: Lens block cover ( x4) [B]: Lens block assembly ( x4) [C]: Disconnect flat-film connector from the lens block. B815I102.WMF 5. Disconnect: [D]: Original length sensor ( x1) Push the sensor forward toward the front.
Page 93 SCANNER ACCESSIBILITY OPTION (B815) 20 June 2005 Connect the Long Scanner Cable to the Copier B815I106.WMF 1. Position the cable [A] and ground wire [B] of the long scanner I/F cable as shown. 2. Reattach the long scanner I/F connectors [C] and ground wire [D] (x2) Make sure the ground wire and cable loop behind the large boss.
Page 94 20 June 2005 SCANNER ACCESSIBILITY OPTION (B815) Install Anti-Static Springs on Operation Panel B815I107.WMF 1. Disconnect the screws holding the operation panel [A] ( x2. ) 2. Pull the operation panel away from the copier (do not disconnect or remove) and turn it over.
Page 95 SCANNER ACCESSIBILITY OPTION (B815) 20 June 2005 Replace the Board Shield Plates 1. Remove: [A]: Corner plate [A] ( x2) [B]: Rear upper cover ( x2) B815I108.WMF 2. Remove controller box [C] ( x5,  B815I109.WMF 1-82...
Page 96 20 June 2005 SCANNER ACCESSIBILITY OPTION (B815) 3. Remove: [A]: BICU shield plate ( x3) [B]: IPU shield plate ( x1) NOTE: A support on the BICU shield plate overlaps a support of the IPU shield below. One screw [C] fastens both.
Page 97: On-Site Installation
SCANNER ACCESSIBILITY OPTION (B815) 20 June 2005 On-Site Installation Move the Scanner Unit to Its Accessible Location 1. Disconnect the scanner unit from the machine ( x2) 2. Lift the scanner unit and set it at the accessible location. B815I112.WMF Replace the Cover 1.
Page 98 20 June 2005 SCANNER ACCESSIBILITY OPTION (B815) Connect the Long Scanner I/F Cable to Copier B815I115.WMF 1. Fasten the collar [A] of the long scanner I/F cable to the bracket [B]. 2. Fasten the bracket to the side of the housing [C] ( x2) 3.
Page 99 SCANNER ACCESSIBILITY OPTION (B815) 20 June 2005 Replace the Front Rubber Feet with the Adjustment Screws 1. Remove the cover [A] ( x3). 2. Under the right front corner of the scanner unit, insert a flathead screwdriver [B] behind the metal bracket [C] and dislodge the plastic pin [D].
Page 100 20 June 2005 SCANNER ACCESSIBILITY OPTION (B815) Connect the Scanner 40mm B815I118.WMF 1. Attach one ferrite core [A] to the cable 40 mm away from the scanner unit. 2. Attach one ferrite core [B] near the cable connector. 3. Connect the cable [C] to the scanner. 4.
Page 101: Preventive Maintenance Schedule
20 June 2005 PM TABLE 2. PREVENTIVE MAINTENANCE SCHEDULE 2.1 PM TABLE NOTE: Amounts mentioned as the PM interval indicate the number of prints. Symbol key: C: Clean, R: Replace, L: Lubricate, I: Inspect B195/B198/B264/B265 150K 300K 450K NOTE SCANNER/OPTICS Reflector Optics cloth 1st Mirror...
Page 102 PM TABLE 20 June 2005 B195/B198/B264/B265 150K 300K 450K NOTE DEVELOPMENT UNIT Development Drive Gears Development Filter Developer Entrance Seal Side Seal Development Roller Dry cloth PAPER FEED Registration Roller Water or alcohol. Idle Roller Dust Blade Detach and tap gently on flat surface to empty.
Page 103 20 June 2005 PM TABLE B195/B198/B264/B265 150K 300K 450K NOTE FUSING UNIT AND PAPER EXIT Fusing Entrance and Water or alcohol. Exit Guide Plates Hot Roller Pressure Roller Fusing Thermistors Cleaning Roller Cleaning Roller Grease: Barrierta JFE 55/2 Bushings Hot Roller Strippers Water or alcohol.
Page 104 PM TABLE 20 June 2005 B714 160K 240K NOTE ARDF (for originals) Pick-up Roller Belt cleaner Feed Belt Belt cleaner Separation Roller Dry or damp cloth Sensors Blower brush Drive Gears Grease, G501 B542 150K 300K 450K NOTE PAPER TRAY UNIT Relay Rollers Dry or damp cloth Bottom Plate Pad...
Page 105: Replacement And Adjustment
20 June 2005 GENERAL CAUTIONS 3. REPLACEMENT AND ADJUSTMENT 3.1 GENERAL CAUTIONS  CAUTION To avoid damage to the transfer belt, drum, or development unit when it is removed or re-installed, never turn off either power switch while electrical components are active. ...
Page 106: Special Tools And Lubricants
SPECIAL TOOLS AND LUBRICANTS 20 June 2005 3.2 SPECIAL TOOLS AND LUBRICANTS 3.2.1 SPECIAL TOOLS Part Number Description Q’ty A0069104 Scanner Positioning Pin (4 pc./set) A2929500 Test Chart – S5S (10 pc./set) VSSM9000 Digital Multimeter – FLUKE 187 A2309003 Adjustment Cam – Laser Unit A2309004 Positioning Pin –...
Page 107: Front Door
20 June 2005 FRONT DOOR 3.3 FRONT DOOR B195R901.WMF 1. Open front door. 2. To remove the front door, remove left pin [A], and right pin [B].
Page 108: Duplex Unit
DUPLEX UNIT 20 June 2005 3.4 DUPLEX UNIT B195R903.WMF 1. Connector cover [A] ( x1) 2. Duplex connectors [B] ( x2) 3. Duplex support arm [C] ( x1) 4. Duplex unit [D] NOTE: Grip the duplex unit with both hands, slowly rotate it towards you and then lift up.
Page 109: Right Upper Cover
20 June 2005 RIGHT UPPER COVER 3.5 RIGHT UPPER COVER B195R904.WMF NOTE: Work carefully to avoid damaging the development roller. Duplex unit ( 3.4) Transfer belt unit ( 3.13.1) Remove the upper right cover [A] ( x1) Loop fastener ( x1) (...
Page 110: By-Pass Tray Unit
BY-PASS TRAY UNIT 20 June 2005 3.6 BY-PASS TRAY UNIT B195R902.WMF Use this procedure to remove the complete by-pass tray unit from the machine. If you wish to remove only the table, or some of the components of this unit, see 3.16.
Page 111: Rear Covers
20 June 2005 REAR COVERS 3.7 REAR COVERS 3.7.1 REAR UPPER COVER B195R953.WMF 1. Rear upper cover [A] ( x2) 2. Controller cover [B] ( x2) 3.7.2 REAR LOWER COVER B195R905.WMF 1. Rear lower cover [A] ( x4)
Page 112: Left Cover
LEFT COVER 20 June 2005 3.8 LEFT COVER B195R955.WMF 1. Left upper cover [A] ( x4) 2. Controller cover [B] ( x2)
Page 113: Scanner Unit
20 June 2005 SCANNER UNIT 3.9 SCANNER UNIT 3.9.1 ARDF B195R906.WMF 1. Interface connector (not shown) 2. ARDF [A] ( x2) Push the ARDF towards the front of the machine to align the keyholes in the ARDF base with the heads of the stud screws and lift.
Page 114: Exposure Glass
SCANNER UNIT 20 June 2005 3.9.2 EXPOSURE GLASS B195R907.WMF 1. Open the ARDF or platen cover. 2. Rear scale [A] ( x3) 3. Left scale [B] ( x2) 4. Exposure glass [C] 5. DF exposure glass [D] NOTE: When reinstalling the exposure glass, make sure that the white dot is positioned at the rear left corner.
Page 115: Scanner Exterior Panels, Operation Panel
20 June 2005 SCANNER UNIT 3.9.3 SCANNER EXTERIOR PANELS, OPERATION PANEL B195R908.WMF B195R909.WMF 1. ARDF ( 3.9.1) 2. Exposure glass and DF exposure glass ( 3.9.2) 3. Operation panel [A] ( x2,  x1) 4. Operation panel base [B] ( x4) 5.
Page 116: Lens Block, Sbu Assembly
SCANNER UNIT 20 June 2005 3.9.4 LENS BLOCK, SBU ASSEMBLY B195R910.WMF 1. ARDF ( 3.9.1) 2. Exposure glass and DF exposure glass ( 3.9.2) 3. Lens cover [A] ( x4) 4. Flexible cable [B] ( x1) 5. Lens block assembly [C] ( x4) NOTE: The elements of the lens block assembly have been factory adjusted and paint locked at 8 points.
Page 117: Original Size Sensors
20 June 2005 SCANNER UNIT 3.9.5 ORIGINAL SIZE SENSORS B195R911.WMF 1. ARDF ( 3.9.1) 2. Exposure glass ( 3.9.2) 3. Lens block ( 3.9.4) 4. Original size sensor [A] ( x1,  x1) 5. Original size sensor [B] ( x1,  x1) 6.
Page 118: Exposure Lamp
SCANNER UNIT 20 June 2005 3.9.6 EXPOSURE LAMP B195R912.WMF 1. ARDF ( 3.9.1) 2. Exposure glass ( 3.9.2) 3. Operation panel [A] ( x2,  x1) 4. Slide 1st scanner [B] to the cutout to expose connector and screw. 5. Exposure lamp [C] ( x1,  x1) Important Never touch the glass surface of the exposure lamp with bare hands.
Page 119: Scanner Hp Sensor/Platen Cover Sensor
20 June 2005 SCANNER UNIT 3.9.7 SCANNER HP SENSOR/PLATEN COVER SENSOR B195R913.WMF 1. ARDF ( 3.9.1) 2. Scanner rear cover ( 3.9.3) 3. Scanner HP sensor bracket [A] ( x1) 4. Scanner HP sensor [B] ( x1) 5. Platen cover sensor [C] ( x1,  x1) 3-15...
Page 120: Scanner Motor
SCANNER UNIT 20 June 2005 3.9.8 SCANNER MOTOR B195R914.WMF 1. ARDF ( 3.9.1) 2. Scanner rear cover ( 3.9.3) 3. Rear bracket [A] ( x5,  x2) 4. Scanner motor bracket [B] ( x3,  x1, spring x1, timing belt x1) NOTE: Loosen motor bracket [B] (...
Page 121: Lamp Stabilizer And Scanner Motor Drive Board
20 June 2005 SCANNER UNIT 3.9.9 LAMP STABILIZER AND SCANNER MOTOR DRIVE BOARD B195R915.WMF 1. ARDF ( 3.9.1) 2. Scanner rear cover ( 3.9.3) 3. Rear bracket [A] ( x5,  x2) 4. Lamp stabilizer [B] ( x2, Standoffs x3) 5.
Page 122: Scanner Wire
SCANNER UNIT 20 June 2005 3.9.10 SCANNER WIRE B195R916.WMF 1. ARDF ( 3.9.1) 2. Exposure glass ( 3.9.2) 3. Scanner exterior panels and operation panel ( 3.9.3) Front wire: 4. Left stay [A] ( x5) 5. Right stay [B] ( x5) 6.
Page 123 20 June 2005 SCANNER UNIT Rear wire: B195R917.WMF 1. Scanner HP sensor bracket [A] ( x1) 2. Scanner motor ( 3.9.8) 3. Rear bracket [B] ( x9) 4. Rear scanner rail [C] ( x2) 5. Scanner drive pulley [D] ( x1) 3-19...
Page 124 SCANNER UNIT 20 June 2005 B195R918.WMF B195R920.WMF To replace the scanner wire: 1. Front and rear scanner wire bracket [A] ( x1 ea.) 2. Tension spring [B] 3. Tension bracket [C] ( x1). Loosen and do not remove! 4. Remove wires, front and rear. 5.
Page 125 20 June 2005 SCANNER UNIT B195R921.WMF Completion: 1. Adjust the 1st scanner [A] position with the scanner positioning tools (P/N A0069104). 2. Secure the 1st scanner with the scanner wire brackets [B] ( x2) 3. Tighten tension bracket [C] ( x1) 4.
Page 126: Laser Unit
LASER UNIT 20 June 2005 3.10 LASER UNIT  WARNING Turn off the main power switch and unplug the machine before attempting any of the procedures in this section. Laser beams can seriously damage your eyes. 3.10.1 CAUTION DECAL LOCATIONS Two caution decals are located in the laser section as shown below.
Page 127: Laser Unit
20 June 2005 LASER UNIT 3.10.2 LASER UNIT B195R211.WMF  WARNING Turn off the main power switch and unplug the machine before attempting this procedure. Laser beams can seriously damage your eyes. 1. Open the front door. 2. Raise the toner bottle holder handle [A]. 3.
Page 128 LASER UNIT 20 June 2005 B195R900.WMF 8. Shield plate [A] ( x 2) 9. While holding the LD board securely, disconnect the laser unit [B] ( x 6, Flat film cable x1) 10. Hold the laser unit [C] by its casing, slide it out of the machine ( x 2) 3-24...
Page 129: Polygon Mirror Motor
20 June 2005 LASER UNIT 3.10.3 POLYGON MIRROR MOTOR B195R928.WMF B195R923.WMF 1. Laser unit ( 3.10.2) 2. Laser unit cover [A] ( x4, 2 hooks) 3. Polygon mirror motor [B] ( x4,  x1) 4. After replacing the motor, do the image adjustment. ( 3.21) 3-25...
Page 130: Laser Synchronization Detector
LASER UNIT 20 June 2005 3.10.4 LASER SYNCHRONIZATION DETECTOR B195R929.WMF 1. Laser unit ( 3.10.2) 2. Laser synchronization detector [A] ( x1,  x1). 3-26...
Page 131: Ld Unit
20 June 2005 LASER UNIT 3.10.5 LD UNIT B195R513.WMF 1. Laser unit ( 3.10.2) 2. LD unit [A] ( x3,  x1) NOTE: To avoid damaging the LD board, hold it securely when disconnecting the connectors. Hold the laser unit casing. 3.
Page 132: Laser Beam Pitch Adjustment
LASER UNIT 20 June 2005 Laser beam pitch adjustment After replacing the LD board, perform the laser beam pitch adjustment. There are two laser beam pitch adjustment procedures: one for 400 dpi, and one for 600 dpi. These adjustments use the following SP modes. SP2-110 Test Mode Dpi (0: 400 dpi, 8: 600 dpi) SP2-109-1:...
Page 133 20 June 2005 LASER UNIT 10. After adjusting the laser beam pitch for 400 dpi, adjust it for 600 dpi, using the same procedure as for 400 dpi (use the SP modes for 600 dpi). Laser beam pitch for 600 dpi should be 24~48 more than for 400 dpi. OK: Adjustment Complete B195R552.WMF NG: Adjustment Not Complete...
Page 134: Photoconductor Unit (Pcu)
PHOTOCONDUCTOR UNIT (PCU) 20 June 2005 3.11 PHOTOCONDUCTOR UNIT (PCU) 3.11.1 PCU B195R930.WMF B195R931.WMF 1. Open the front door. 2. Lower the by-pass tray, open the duplex unit, and open the transfer unit right cover. 3. Spread a sheet of A4/ LTR paper on top of the open front door to catch loose toner.
Page 135: Drum
20 June 2005 PHOTOCONDUCTOR UNIT (PCU) 3.11.2 DRUM B195R932.WMF B195R934.WMF 1. Remove the PCU ( 3.11.1) 2. Toner cap [A] 3. Insert cap [A] into the toner entrance hole [B]. NOTE: Make sure that the cap is inserted completely into the hole. 4.
Page 136 PHOTOCONDUCTOR UNIT (PCU) 20 June 2005 B195R936.WMF B195R97.WMF 6. Turn the PCU upside-down, and remove lower PCU cover [A] ( x 2, 3 pawls). 7. Pull the drum [B] towards the front (the left side in the illustration) while releasing the charge roller [C] using the release lever [D], and then remove the drum CAUTION: Never touch the drum surface with bare hands.
Page 137: Pick-Off Pawls
20 June 2005 PHOTOCONDUCTOR UNIT (PCU) 3.11.3 PICK-OFF PAWLS B195R933.WMF 1. Remove the drum. ( 3.11.2) 2. Pawl assembly [A] 3. Pick-off pawl [B] (spring x 1, spur x 1) Pick-off pawl position adjustment If the pick-off pawl has marked the drum with a line, the pick-off pawl position can be adjusted using either method: Changing the spur position.
Page 138: Charge Roller And Cleaning Roller
PHOTOCONDUCTOR UNIT (PCU) 20 June 2005 3.11.4 CHARGE ROLLER AND CLEANING ROLLER B195R937.WMF 1. Remove the drum. ( 3.11.2) 2. Two snap rings [A] ( x 2). 3. Push charge roller holder [B] toward the front of the PCU and remove the spring [C].
Page 139: Drum Cleaning Blade 2
20 June 2005 PHOTOCONDUCTOR UNIT (PCU) 3.11.5 DRUM CLEANING BLADE 2 B195R939.WMF 1. Remove the OPC drum. ( 3.11.2) 2. Remove the charge roller and cleaning roller. ( 3.11.4) 3. Remove the movable cleaning blade [A]. ( x 1) Re-installation Engage the left end of the cleaning blade first, then make sure that both arms [B] and [C] are through the holes on the left and right side.
Page 140: Drum Cleaning Blade 1
PHOTOCONDUCTOR UNIT (PCU) 20 June 2005 3.11.6 DRUM CLEANING BLADE 1 B195R940.WMF 1. Remove the drum. ( 3.11.2) 2. Remove the charge roller and cleaning roller. ( 3.11.4) 3. Remove the movable cleaning blade. ( 3.11.5) 4. Remove the stationary drum cleaning blade [A] ( x 2) CAUTION: After re-assembly make sure that the front spring of the movable cleaning blade is re-attached to the position.
Page 141: Id Sensor
20 June 2005 PHOTOCONDUCTOR UNIT (PCU) 3.11.7 ID SENSOR B195R941.WMF Remove: Remove the PCU (  3 .11.1) Fusing unit ( 3.15) Development unit ( 3.12.1) 1. Remove the PCU rail [A] ( x2,  x1) 2. Remove the ID sensor bracket [B] ( x1,  x1) 3.
Page 142: Development
DEVELOPMENT 20 June 2005 3.12 DEVELOPMENT 3.12.1 DEVELOPMENT UNIT B195R943.WMF B195R942.WMF Open the right upper cover and front cover. PCU. ( 3.11.1) 1. Spread paper on a clean flat surface that is free of pins, paper clips, staples, screws or any other metal objects. 2.
Page 143: Development Filter
20 June 2005 DEVELOPMENT 3.12.2 DEVELOPMENT FILTER B195R945.WMF B195R944.WMF 1. Development unit ( 3.12.1) 2. Upper development cover [A] ( x2) 3. Development filter [B] NOTE: Make sure that the surface with the red mark is facing up. 4. Make sure that the ground plate [C] is positioned correctly. 3-39...
Page 144: Development Roller
DEVELOPMENT 20 June 2005 3.12.3 DEVELOPMENT ROLLER B195R946.WMF 1. Development unit (  3 .12.1) 2. Upper development cover ( 3.12.2) 3. Development roller [A] ( x2) NOTE: Work carefully to avoid scratching or nicking the development roller. 3-40...
Page 145: Developer
20 June 2005 DEVELOPMENT 3.12.4 DEVELOPER B195R947.WMF B195R948.WMF 1. Development unit ( 3.12.1) 2. Remove the development roller ( 3.12.3) 3. Tip out the old developer [A]. 4. Turn drive gear [B] to ensure that no developer remains in the unit or on the developer roller.
Page 146 DEVELOPMENT 20 June 2005 B195R949.WMF Reassemble the development unit 8. Cover the toner entrance hole [A] with a piece of paper. 9. Install the development unit in the machine. 10. Turn on the main power switch, make sure that the machine has warmed up, then perform the TD sensor initial setting using SP 2-801.
Page 147: Td Sensor
20 June 2005 DEVELOPMENT 3.12.5 TD SENSOR B195R950.WMF 1. Remove the development unit. ( 3.12.1) 2. Empty all developer from the development unit 3. TD sensor [A] ( x1) NOTE: The TD sensor is attached to the casing with double-sided tape. Pry it off with the flat head of a screwdriver.
Page 148: Transfer Unit
TRANSFER UNIT 20 June 2005 3.13 TRANSFER UNIT 3.13.1 TRANSFER BELT UNIT B195R952.WMF B195R951.WMF NOTE: To avoid exposing the PCU drum to strong light, cover it with paper if the right cover will be open for a long period. 1. Lower the by-pass tray, open the duplex unit, and open the right cover. 2.
Page 149: Transfer Belt
20 June 2005 TRANSFER UNIT 3.13.2 TRANSFER BELT B195R954.WMF 1. Remove the transfer belt unit. ( 3.13.1) 2. Belt drive gear [A] 3. Set screws [B] ( x2) 4. Lay on a flat, clean surface and fold the unit to release the tension on the belt [C].
Page 150: Transfer Belt Cleaning Blade And Toner Overflow Sensor
TRANSFER UNIT 20 June 2005 3.13.3 TRANSFER BELT CLEANING BLADE AND TONER OVERFLOW SENSOR B195R523.WMF Transfer Belt Cleaning Blade 1. Transfer belt unit. ( 3.13.1) 2. Transfer belt. ( 3.13.2) 3. Transfer belt cleaning blade [A] ( x3) NOTE: Avoid touching the edge of the new blade. Check the new blade for dust or damage.
Page 151: Paper Feed
20 June 2005 PAPER FEED 3.14 PAPER FEED 3.14.1 PICK-UP, SEPARATION, AND FEED ROLLERS B195R956.WMF 1. Paper tray 2. Pick-up roller [A] 3. Feed roller [B] ( x 1) 4. Separation roller [C] ( x 1) 3-47...
Page 152: Lower Right Cover
PAPER FEED 20 June 2005 3.14.2 LOWER RIGHT COVER B195R957.WMF 1. Duplex unit ( 3.4) 2. By-pass tray ( 3.6) 3. LCT (if installed) 4. Lower right cover [A] ( x5) 5. Vertical transport cover [B] NOTE: Push the cover completely to the left and then press in on the right tab to release the peg from the hole.
Page 153: Relay/Upper Paper Feed And Lower Paper Feed Clutches
20 June 2005 PAPER FEED 3.14.3 RELAY/UPPER PAPER FEED AND LOWER PAPER FEED CLUTCHES B195R958.WMF 1. Rear lower cover ( 3.7.2) 2. Remove the IOB. ( 3.19.3) 3. First paper feed clutch bracket [A] ( x2, bushing x1) 4. Second paper feed clutch bracket [B] ( x2, bushing x1) 5.
Page 154: Upper Paper Feed Unit For Tray 1
PAPER FEED 20 June 2005 3.14.4 UPPER PAPER FEED UNIT FOR TRAY 1 B195R959.WMF B195R960.WMF 1. Upper paper tray 2. Right lower cover. ( 3.14.2) 3. Right upper cover ( 3.5) 4. Upper paper feed clutch [A] ( 3.14.3 ) 5.
Page 155: Lower Paper Feed Unit For Tray 2
20 June 2005 PAPER FEED 3.14.5 LOWER PAPER FEED UNIT FOR TRAY 2 B195R962.WMF B195R961.WMF 1. Lower the paper trays 2. Right lower cover ( 3.14.2) 3. Remove the lower paper feed clutch [A] ( 3.14.3 ) 4. Relay gears [B] (x3) 5.
Page 156: Paper End/Paper Height/Relay Sensors
PAPER FEED 20 June 2005 3.14.6 PAPER END/PAPER HEIGHT/RELAY SENSORS B195R963.WMF 1. Remove the appropriate paper feed unit. ( 3.14.4, 3.14.5) 2. Paper height sensor [A] ( x1) 3. Paper end sensor [B] ( x1). 4. Relay sensor bracket [C] ( x1,  x1) 5.
Page 157: Registration Sensor
20 June 2005 PAPER FEED 3.14.7 REGISTRATION SENSOR 1. Remove Front door ( 3-3 ) Rear upper cover ( 3.7.1) Right upper cover ( 3.5 ) Transfer belt unit ( 3.13.1 PCU (  3.11.1) 2. Development unit ( 3.12.1) 3.
Page 158 PAPER FEED 20 June 2005 B195R983.WMF B195R984.WMF 13. Guide plate [A] and registration roller [B] (spring x1,  x 1) 14. Registration guide plate [C] ( x2,  x1) 15. Sensor bracket [D] ( x1) 16. Registration sensor [E] ( x1,  x1) 3-54...
Page 159: Tray Lift Motor
20 June 2005 PAPER FEED 3.14.8 TRAY LIFT MOTOR B195R964.WMF 1. Rear lower cover ( 3.7.2) 2. Remove the IOB ( 3.19.3) 3. Bracket [A] ( x2,  x1) 4. Tray lift motor [C] ( x2) 3-55...
Page 160: Feed/Development Motor
PAPER FEED 20 June 2005 3.14.9 FEED/DEVELOPMENT MOTOR B195R985.WMF 1. Rear lower cover ( x4) ( 3.7.2) 2. Rear upper cover ( x4) ( 3.7.1) 3. Tray lift motor ( 3.14.8) 4. Support [A] ( x2, harnesses x2) 5. Timing belt [B] (Raise arm to release tension on belt.) 6.
Page 161: Idle Roller Dust Blade
20 June 2005 PAPER FEED 3.14.10 IDLE ROLLER DUST BLADE B195R986.WMF 1. Open the duplex unit and right door. 2. Detach the dust blade [A]. 3. Spread some paper on a flat surface and tap the dust blade gently to remove paper dust collected in its dust box.
Page 162: Registration Roller Dust Blade
PAPER FEED 20 June 2005 3.14.11 REGISTRATION ROLLER DUST BLADE B195R988.WMF B195R987.WMF 1. Open the duplex unit and open the right door. 2. Remove the PCU ( 3.11.1) 3. Remove the development unit [A]. 4. Press the top of the blade [B] to unlock it and open it to the left. 5.
Page 163: Fusing Unit
20 June 2005 FUSING UNIT 3.15 FUSING UNIT  CAUTION Allow time for the unit to cool before doing the following procedure. 3.15.1 FUSING UNIT REMOVAL B195R989.WMF 1. Open the front door, duplex unit, and right door. 2. Set screw [A] ( x 1) 3.
Page 164: Fusing Unit Exit Guide
FUSING UNIT 20 June 2005 3.15.2 FUSING UNIT EXIT GUIDE B195R990.WMF 1. Fusing unit ( 3.15) 2. Exit guide [A]. Press the guide to the left and then press on the right end to release the peg from the hole. 3-60...
Page 165: Hot Roller Strippers
20 June 2005 FUSING UNIT 3.15.3 HOT ROLLER STRIPPERS B195R991.WMF 1. Fusing unit ( 3.15) 2. Fusing unit cover [A] ( x4) NOTE: Note the positioning of the step screws x2 and the set screws x2. 3. Hot roller strippers x7 and springs x7 3-61...
Page 166: Fusing Lamps
FUSING UNIT 20 June 2005 3.15.4 FUSING LAMPS B195R992.WMF B195R993.WMF 1. Fusing unit ( 3.15) 2. Fusing unit cover (  3 .15.3) 3. Fusing entrance guide [A] ( x2) 4. Lower cover [B] ( x1) Left side 5. Two terminals [C] ( x2) 6.
Page 167 20 June 2005 FUSING UNIT B195R994.WMF Right side 1. Two terminals [A] ( x2) 2. Spring [B] 3. Connector bracket [C] ( x2) 4. Bracket [D] ( x2) Important To avoid breaking the fusing lamps, handle them with care. Avoid touching the lamps with bare hands. Note the top/bottom positioning of the fusing lamps as you remove them.
Page 168: Thermistors And Thermostats
FUSING UNIT 20 June 2005 3.15.5 THERMISTORS AND THERMOSTATS B195R995.WMF B195R996.WMF 1. Fusing unit ( 3.15) 2. Fusing upper and lower cover. ( 3.15.3) 3. Center thermistor [A] ( x1,  x1, holder x1) 4. End thermistor [B] ( x1,  x1, holder x1) CAUTION: The thermistors are thinly coated and extremely fragile.
Page 169: Hot Roller/Pressure Roller
20 June 2005 FUSING UNIT 3.15.6 HOT ROLLER/PRESSURE ROLLER B195R997.WMF 1. Fusing unit ( 3.15) 2. Fusing upper and lower cover. ( 3.15.3) 3. Fusing lamps. ( 3.15.4) 4. Springs x2 [A] (both sides) 5. Arms x2 [B] (both sides) 6.
Page 170 FUSING UNIT 20 June 2005 B195R970.WMF 7. Hot roller [A] CAUTION: The hot roller is easily damaged. Always handle it carefully. 8. C-rings x2 [B] (both ends) 9. Drive gear [C] 10. Bushings x2 [D] (both ends) 11. Pressure roller [E] 12.
Page 171: Fusing Unit Side Fan
20 June 2005 FUSING UNIT 3.15.7 FUSING UNIT SIDE FAN B195R971.WMF B195R972.WMF 1. Open the duplex unit and right door. 2. Release the transfer unit [A] and remove it. 3. Remove the shaft cover [B] ( x 3). 3-67...
Page 172 FUSING UNIT 20 June 2005 B195R973.WMF B195R919.WMF 4. Separate the fan connectors [A] ( x 1). NOTE: When re-connecting, thread the connector correctly between the gaps. 5. Close the right door. 6. Use a short screwdriver to remove the fan plate [B] ( x 2). 7.
Page 173: Fusing Unit Corner Fan
20 June 2005 FUSING UNIT 3.15.8 FUSING UNIT CORNER FAN B195R974.WMF B195R975.WMF 1. Open the front door. 2. Open the duplex unit and right door. 3. Remove the fusing unit. ( 3.15.1) 4. Remove the magnet lock [A] of the front door ( x 2). 5.
Page 174: By-Pass Tray
BY-PASS TRAY 20 June 2005 3.16 BY-PASS TRAY 3.16.1 COVER REPLACEMENT B195R976.WMF 1. Rear cover [A] ( x1) 2. Front cover [B] ( x1) 3. Hinge cover [C] ( x1) 4. Upper cover [D] ( x2) 5. Close the duplex unit and pull out the upper cover. 3-70...
Page 175: By-Pass Paper Feed And Pick-Up Roller Replacement
20 June 2005 BY-PASS TRAY 3.16.2 BY-PASS PAPER FEED AND PICK-UP ROLLER REPLACEMENT B195R977.WMF 1. Upper cover ( 3.16.1) 2. Lift up paper end feeler [A] to lock feeler in position. NOTE: Before reinstalling the upper cover, return the paper end feeler to its original position.
Page 176: By-Pass Separation Roller
BY-PASS TRAY 20 June 2005 3.16.3 BY-PASS SEPARATION ROLLER B195R978.WMF 1. Close the by-pass table. 2. Remove the separation roller [A] from the bottom ( x1) 3-72...
Page 177: Paper End Sensor, Pick-Up Solenoid
20 June 2005 BY-PASS TRAY 3.16.4 PAPER END SENSOR, PICK-UP SOLENOID B195R979.WMF 1. Upper cover ( 3.16.1) 2. Lift paper end feeler [A]. NOTE: Before reinstalling the upper cover, return the paper end feeler to its original position. 3. Replace the paper end sensor [B] ( x1). 4.
Page 178: Paper Size Sensor Board Replacement
BY-PASS TRAY 20 June 2005 3.16.5 PAPER SIZE SENSOR BOARD REPLACEMENT B195R980.WMF 1. Hook [A] 2. Paper tray [B] ( x1). 3. Size sensor board [C]. NOTE: To avoid breaking the hook of the paper size sensor board, handle it carefully during removal.
Page 179: By-Pass Table Removal
20 June 2005 BY-PASS TRAY 3.16.6 BY-PASS TABLE REMOVAL B195R801.WMF Note: The entire by-pass tray unit can be removed, not just the table. ( 3.6) 1. Hinge cover ( 3.16.1) 2. Harness [A] ( x1). 3. Screws [B] ( x2) 4.
Page 180: Paper Feed Clutch Replacement
BY-PASS TRAY 20 June 2005 3.16.7 PAPER FEED CLUTCH REPLACEMENT B195R802.WMF B195R803.WMF 1. By-pass tray. 2. Paper feed unit [A] ( x2,  x2) 3. Rear bracket [B] ( x4,  x1, bushing x1) 4. Paper feed clutch [C] ( x1) 3-76...
Page 181: Duplex Unit
20 June 2005 DUPLEX UNIT 3.17 DUPLEX UNIT 3.17.1 DUPLEX COVER REMOVAL B195R804.WMF 1. Duplex unit cover [A] ( x4) 3-77...
Page 182: Duplex Entrance Sensor Replacement
DUPLEX UNIT 20 June 2005 3.17.2 DUPLEX ENTRANCE SENSOR REPLACEMENT B195R805.WMF 1. Duplex unit cover ( 3.17.1) 2. Sensor holder [A] ( x1) 3. Entrance sensor [B] ( x1) 3-78...
Page 183: Duplex Exit Sensor Replacement
20 June 2005 DUPLEX UNIT 3.17.3 DUPLEX EXIT SENSOR REPLACEMENT B195R806.WMF 1. Duplex unit ( 3.4) 2. Sensor bracket [A] ( x1) 3. Exit sensor [B] ( x1) 3-79...
Page 184: Drive Area
DRIVE AREA 20 June 2005 3.18 DRIVE AREA 3.18.1 REGISTRATION CLUTCH, TRANSFER BELT CONTACT CLUTCH B195R807.WMF B195R808.WMF 1. Rear upper cover ( x2) ( 3.7.1) 2. High voltage supply board [A] ( x6,  x3) NOTE: Make sure that you re- connect the wires in the correct order.
Page 185: Main Motor
20 June 2005 DRIVE AREA 3.18.2 MAIN MOTOR B195R924.WMF Remove: Rear upper cover ( 3.7.1) High voltage power supply, flywheel ( 3.18.1) 1. Remove the main cooling fan [A] ( x2) 2. Timing belt [B] x1 3. Bracket [C] ( x3) 4.
Page 186: Fusing/Exit Motor
DRIVE AREA 20 June 2005 3.18.3 FUSING/EXIT MOTOR Rear upper cover ( 3.7.1) Fusing unit cover ( 3.15.3) (Do not disconnect.) Paper output tray [A]: Harness clamps (x3) [B]: Connector bracket ( x1,  x1) [C]: Main fan ( x1, x1) B195R925.WMF [D]: Motor bracket (...
Page 187: Toner Supply Motor
20 June 2005 DRIVE AREA 3.18.4 TONER SUPPLY MOTOR B195R810.WMF B195R813.WMF 1. Open the front door 2. Raise holder handle [A] 3. Push the holder lever [B] to the right 4. Stopper [C] 5. Toner bottle holder and bottle [D] 6.
Page 188: Printed Circuit Boards
PRINTED CIRCUIT BOARDS 20 June 2005 3.19 PRINTED CIRCUIT BOARDS 3.19.1 NVRAM The following data cannot downloaded from the SD card. Total count categories (SP7002*** Copy Counter) C/O, P/O Counter (SP7006*** C/O, P/O Count Display) Duplex, A3/DLT/Over 420 mm, Staple and Scanner application scanning counters (system settings).
Page 189 20 June 2005 PRINTED CIRCUIT BOARDS 11. Remove the NVRAM (x2) from the controller board and replace them with the new chips. NOTE: Both NVRAM chips must be replaced. 12. Reinstall the controller box. 13. Insert the SD card with the NVRAM data in SD card slot C3. 14.
Page 190: High Voltage Power Supply
PRINTED CIRCUIT BOARDS 20 June 2005 3.19.2 HIGH VOLTAGE POWER SUPPLY B195R820.WMF 1. Rear upper cover ( 3.7.1) 2. High voltage power supply [A] ( x3,  x6) 3-86...
Page 191: Iob
20 June 2005 PRINTED CIRCUIT BOARDS 3.19.3 IOB B195R821.WMF B195R822.WMF 1. Remove the rear lower cover [A] ( x 4). 2. Remove the IOB [B] ( All,  x 4, Ribbon cable x 1). 3. The IOB is identical for the B195/B198/B264/B265. However, the DIP switches are set differently for each machine.
Page 192: Iob Dip Switch Settings (Sw101)
PRINTED CIRCUIT BOARDS 20 June 2005 IOB DIP Switch Settings (SW101) 1. The position of SW 1 determines the engine speed. This switch should be UP (ON) for the B195/B264 (35 cpm) or DOWN (OFF) for the B198/B265 (45 cpm) NOTE: Move a switch UP to ON or DOWN to OFF.
Page 193: Bicu Board
20 June 2005 PRINTED CIRCUIT BOARDS 3.19.4 BICU BOARD B195R823.WMF 1. IOB ( 3.19.3) 2. BICU board [A] ( x5, x all) 3-89...
Page 194: Psu
PRINTED CIRCUIT BOARDS 20 June 2005 3.19.5 PSU B195R824.WMF 1. Left cover ( 3.8) 2. PSU [A] ( x4,  x all) 3-90...
Page 195: Hdd, Controller Board
20 June 2005 HDD, CONTROLLER BOARD 3.20 HDD, CONTROLLER BOARD B195R826.WMF B195R825.WMF Important! The controller boards are machine specific and are not interchangeable: The controller board for the B195/B264 (35 cpm) must be installed in a B195/B264 copier. The controller board for the B198/B265 (45 cpm) must be installed in a B198/B265 copier.
Page 196: Copy Adjustments: Printing/Scanning
COPY ADJUSTMENTS: PRINTING/SCANNING 20 June 2005 3.21 COPY ADJUSTMENTS: PRINTING/SCANNING Perform these adjustments after replacing any of the following: Scanner Wire Lens Block/SBU Assembly Scanner Drive Motor Polygon Mirror Motor Paper Side Fence Memory All Clear 3.21.1 PRINTING 1. Make sure paper is installed correctly in each paper tray before you start these adjustments.
Page 197: Blank Margin
20 June 2005 COPY ADJUSTMENTS: PRINTING/SCANNING Blank Margin NOTE: If the leading edge/side-to-side registration cannot be adjusted within specifications, adjust the leading/left side edge blank margin. 1. Check the trailing edge and right edge blank margins, and adjust them with the following SP modes.
Page 198: Parallelogram Image Adjustment
COPY ADJUSTMENTS: PRINTING/SCANNING 20 June 2005 Parallelogram Image Adjustment Do the following procedure if a parallelogram prints while adjusting the printing registration or printing margin using a trimming area pattern. The following procedure should be done after adjusting the side-to-side registration for each paper tray station.
Page 199: Scanning
20 June 2005 COPY ADJUSTMENTS: PRINTING/SCANNING 3.21.2 SCANNING Before doing the following scanner adjustments, perform or check the printing registration/side-to-side adjustment and the blank margin adjustment. NOTE: Use an OS-A3 test chart to perform the following adjustments. Registration: Platen Mode 1.
Page 200: Adf Image Adjustment
COPY ADJUSTMENTS: PRINTING/SCANNING 20 June 2005 3.21.3 ADF IMAGE ADJUSTMENT Registration A: Leading edge registration B: Side-to-side registration B195R9834.WMF B195R9826.WMF 1. Make a temporary test chart as shown above using A3/DLT paper. 2. Place the temporary test chart on the ADF and make a copy from one of the feed stations.
Page 201: Touch Screen Calibration
20 June 2005 COPY ADJUSTMENTS: PRINTING/SCANNING 3.21.4 TOUCH SCREEN CALIBRATION After clearing the memory, or if the touch panel detection function is not working correctly, follow this procedure to calibrate the touch screen. NOTE: Do not attempt to use items [2] to [9] on the Self-Diagnostic Menu. These items are for design use only.
Page 202: Troubleshooting
20 June 2005 SERVICE CALL CONDITIONS 4. TROUBLESHOOTING 4.1 SERVICE CALL CONDITIONS 4.1.1 SUMMARY There are 4 levels of service call conditions. Level Definition Reset Procedure To prevent damage to the machine, the main Enter SP mode, and then turn machine cannot be operated until the SC has the main power switch off and been reset by a service representative (see the...
Page 203: Sc Code Descriptions
SERVICE CALL CONDITIONS 20 June 2005 4.1.2 SC CODE DESCRIPTIONS Important If a problem concerns a circuit board, disconnect and reconnect the connectors and then test the machine. Often a loose or disconnected harness is the cause of the problem. Always do this before you decide to replace the PCB. If a motor lock error occurs, check the mechanical load before you decide to replace the motor or sensors.
Page 204: Sc Code Descriptions
20 June 2005 SERVICE CALL CONDITIONS 4.1.3 SC CODE DESCRIPTIONS Exposure lamp error Exposure lamp defective The standard white level was not Lamp stabilizer defective detected properly when scanning the Exposure lamp connector defective white plate. Standard white plate dirty Scanner mirror or scanner lens out of position or dirty SBU defective...
Page 205 SERVICE CALL CONDITIONS 20 June 2005 SBU communication error Flat film or harness connectors between the SBU and SIB are loose, Immediately after power on, the disconnected, or damaged operation check done by the SIB for the SBU failed because the SBU was not Replace SBU operating normally.
Page 206 20 June 2005 SERVICE CALL CONDITIONS LD unit beam pitch adjusted incorrectly After initialization of the SP modes, SP2-109-3 or SP2-109-4 was not The LD unit HP sensor does not detect executed. the ON condition while changing the LD unit position for correcting the LD The harness is blocking the LD drive position or changing the dpi.
Page 207 SERVICE CALL CONDITIONS 20 June 2005 ID sensor, pattern edge detect error ID sensor defective The ID sensor pattern edge voltage is ID sensor connector defective detected to be not 2.5V twice Poor ID sensor connector connection consecutively during an 800 ms I/O board (IOB) defective interval.
Page 208 20 June 2005 SERVICE CALL CONDITIONS Transfer roller open error High voltage supply board defective The transfer roller current feedback Transfer connector cable defective signal is not detected. Transfer connector defective Poor PCU connection Transfer belt position sensor error Main motor/drive malfunction The transfer belt position sensor does Transfer belt contact clutch defective not activate even if the transfer belt...
Page 209 SERVICE CALL CONDITIONS 20 June 2005 2nd tray lift malfunction The paper height sensor is not activated after the tray lift motor has been on for 10 seconds. If the main power switch is turned on when the paper is already at the feed height, the paper height position is detected again.
Page 210 20 June 2005 SERVICE CALL CONDITIONS LCT tray malfunction 1) One of the following has occurred: 2) The LCT lift sensor does not activate for more than 18 seconds after the LCT lift motor turned on. 3) The LCT lower limit sensor does not activate for more than 18 seconds after the LCT lift motor turned on.
Page 211 SERVICE CALL CONDITIONS 20 June 2005 Fusing lamp remains on Thermistor is out of position. After warm-up the fusing lamp remains at full power for 10 seconds without the hot roller rotating. Fusing ready temperature unstable Thermistor connection loose The fusing temperature is fluctuating. Fusing unit connector loose Zero cross signal error Switch the main switch off and on...
Page 212 20 June 2005 SERVICE CALL CONDITIONS Communication command error Abnormal operation performed by between BICU and ADF software The BICU sends a command to the ADF main board that it cannot execute. Communication timeout error between Serial line connecting BICU and BICU and finisher or mailbox finisher unstable The BICU cannot receive a response...
Page 213 SERVICE CALL CONDITIONS 20 June 2005 Key/card counter device error 1 After 1 data frame is sent to the device, The serial line from the device to the an ACK signal is not received within 100 copier is unstable, disconnected, or ms, and is not received after 3 retries.
Page 214 20 June 2005 SERVICE CALL CONDITIONS ARDF original pick-up malfunction Original stopper HP sensor (output abnormal) After the pick-up motor is turned on, the Pick-up motor defective (not rotating) original stopper HP sensor is not Timing belt out of position detected.
Page 215 SERVICE CALL CONDITIONS 20 June 2005 Finisher stapler positioning motor error Stapler positioning motor defective or overloaded After the stapler motor is turned on, the stapler does not return to its home Stapler HP sensor defective position within the specified time, or the Stapler positioning motor connection stapler HP sensor does not activate loose or connector defective...
Page 216 20 June 2005 SERVICE CALL CONDITIONS Booklet finisher error 1: Not Saddle Stitch See description below Booklet finisher error 2: Saddle Stitch SC740 and SC741 are issued when an error occurs in the 1000-Sheet Saddle- Stitch Finisher B546. Specific details about these SC codes are not displayed on the operation panel display.
Page 217 SERVICE CALL CONDITIONS 20 June 2005 Pattern Error Status Possible Cause 1-1-1 Shutter The shutter position switch does not Transport motor movement turn on within 1 second after the defective transport motor starts to turn in reverse. Shutter position 1-1-2 The shutter sensor does not deactivate switch defective within 1 second after the transport...
Page 218 20 June 2005 SERVICE CALL CONDITIONS Pattern Error Status Possible Cause 1-7-1 Tray lift motor The tray lift motor does not stop within Tray lift motor 15s after being turned on. defective The shift tray HP sensor does not Lift motor sensor 1 activate within 15s after the tray lift defective motor turns on.
Page 219 SERVICE CALL CONDITIONS 20 June 2005 Pattern Error Status Possible Cause sensor defective 1-13-2 After the shutter guide motor turns on to return the shutter guide to its home position, the shutter guide HP sensor does not activate within 1s. 1-14-1 Booklet jogger After the booklet jogger motor turns on...
Page 220 20 June 2005 SERVICE CALL CONDITIONS Pattern Error Status Possible Cause connector 1-18-3 The connector of the folder plate return sensor is not connected. Poor connection or no connection of the folder plate HP sensor connector Poor connection or no connection of the folder plate return sensor connector...
Page 221 SERVICE CALL CONDITIONS 20 June 2005 Watchdog error The bus is being held by another System program defective; switch off/on, device, or a CPU-device infinite or change the controller firmware if the loop has occurred. A module that problem cannot be solved the watchdog is monitoring has not Controller board defective closed properly at the conclusion of...
Page 222 20 June 2005 SERVICE CALL CONDITIONS Self-diagnostic Error: NIC Network interface board defective The network interface board returned an Controller board defective error during the self-diagnostic test. Self-diagnostic error 4: NVRAM NVRAM device does not exist, NVRAM device is NVRAM defective damaged, NVRAM socket damaged Controller board defective NVRAM backup battery...
Page 223 SERVICE CALL CONDITIONS 20 June 2005 Net I/F error Duplicate IP addresses. IP address setting incorrect Illegal IP address. Ethernet board defective Driver unstable and cannot be Controller board defective used on the network. IEEE 1394 I/F error Driver setting incorrect and cannot NIB (PHY), LINK module defective;...
Page 224 20 June 2005 SERVICE CALL CONDITIONS HDD startup error at main power on HDD is connected but a driver HDD is not initialized error is detected. Level data is corrupted The driver does not respond with HDD is defective the status of the HDD within 30 HDD data read failure The data written to the HDD cannot HDD defective...
Page 225 SERVICE CALL CONDITIONS 20 June 2005 An error occurred while an SD card SD card not inserted correctly was used. SD card defective Controller board defective Note: If you want to try to reformat the SC card, use SD Formatter Ver 1.1. Address book data error Address book data on the hard Software defective.
Page 226 20 June 2005 SERVICE CALL CONDITIONS Delete All error 2: Data area An error occurred while the Turn the main switch off/on and try the machine deleted data from the operation again. HDD. Note: The source of this error is the Data Overwrite Security Unit B660 running from an SD card.
Page 227 SERVICE CALL CONDITIONS 20 June 2005 Net File function error The NetFile file management on the Refer to the four procedures below HDD cannot be used, or a NetFile (Recovery from SC 925). management file is corrupted and operation cannot continue. The HDDs are defective and they cannot be debugged or partitioned, so the Scan Router functions...
Page 228: Recovery From Sc 925
20 June 2005 SERVICE CALL CONDITIONS Recovery from SC 925 Procedure 1 If the machine shows SC codes for HDD errors (SC860 ~ SC865) with SC 925, do the recovery procedures for SC860 ~ SC865. Procedure 2 If the machine does not show one of the five HDD errors (SC860 ~ SC865), turn the machine power off and on.
Page 229 SERVICE CALL CONDITIONS 20 June 2005 Software error 1 The software performs an Software defective, re-boot unexpected function and the program cannot continue. Software error 2 The software performs an Software defective, re-boot unexpected function. However, unlike SC990, recovery processing allows the program to continue.
Page 230 20 June 2005 SERVICE CALL CONDITIONS Memory setting error Software defective The IPU does not respond with the settings that are required to start image processing using the memory. Print image data transfer error Controller board defective The image transfer from the controller to the BICU defective engine via the PCI bus does not end within 15 s Connectors between BICU...
Page 231: Electrical Component Defects
ELECTRICAL COMPONENT DEFECTS 20 June 2005 4.2 ELECTRICAL COMPONENT DEFECTS 4.2.1 SENSORS Component (Symbol) Condition Symptom Open SC121 is displayed. Scanner Home Position 504-5(SIB) (S1) Shorted SC120 is displayed. Open APS and ARE do not function properly. Platen Cover (S2) 504-8 (SIB) Shorted No symptom.
Page 232 20 June 2005 ELECTRICAL COMPONENT DEFECTS Component (Symbol) Condition Symptom The Paper End indicator lights even if Open paper is placed in the upper paper tray. 220-8 Upper Paper End (S13) (IOB) The Paper End indicator does not light Shorted even if there is no paper in the upper paper tray.
Page 233: Switches
BLOWN FUSE CONDITIONS 20 June 2005 4.2.2 SWITCHES Component Condition Symptom (Symbol) “Doors/Covers Open” is displayed even if the Open right lower cover is closed. Right Lower 216-4 Cover (SW1) (IOB) The LCD goes blank when the lower cover is Shorted opened.
Page 234: Leds
20 June 2005 LEDS 4.4 LEDS BICU LED Sequences LED 101 LED 102 LED 103 (Green) (Yellow) (Red) Normal Operation Flashes Flashes System Startup Flashes On (1~2s) then Off Flashes Flashes Flashes Firmware Update: Normal Execution Firmware Update: Error Flashes Flashes Flashes Firmware Update: Normal End...
Page 235: Service Tables
20 June 2005 SERVICE PROGRAM MODE TABLES 5. SERVICE TABLES  CAUTION Never turn off the main power switch when the power LED is lit or flashing. To avoid damaging the hard disk or memory, press the operation power switch to switch the power off, wait for the power LED to go off, and then switch the main power switch off.
Page 236: Service Program Mode Tables
SERVICE PROGRAM MODE TABLES 20 June 2005 5.2 SERVICE PROGRAM MODE TABLES Please note these general changes in this section: Group 8(Data Log 2) is a new group of counters. Along with the addition of Group 8, many of the Group 7 counters have been removed.
Page 237: Service Tables
20 June 2005 SERVICE PROGRAM MODE TABLES 5.2.3 SERVICE TABLES SP1-xxx: Feed 1001* Leading Edge Registration Adjusts the printing leading edge registration using the trimming area pattern (SP2-902-3, No.11). [+9 ~ –9 / 3.0 / 0.1 mm] Use  to toggle between before entering the value.
Page 238 SERVICE PROGRAM MODE TABLES 20 June 2005 1103* Fusing Idling Switches fusing idling on/off. When on, printing will not start until enough time has elapsed so the hot roller can reach optimum temperature. This ensures even heat on the hot roller. Switch on if fusing on the 1st and 2nd copies is incomplete (this may occur if the room is cold.) You must switch SP1103-1 ON before you set the fusing interval with SP1103-2.
Page 239 20 June 2005 SERVICE PROGRAM MODE TABLES 1105* Fusing Temperature Adjustment Allows adjustment of the hot roller temperature at the center and ends of the roller for the quality or thickness of the paper. The hot roller in this machine has two fusing lamps: one heats the center of the roller, the other heats both ends.
Page 240 SERVICE PROGRAM MODE TABLES 20 June 2005 1106 Fusing Temperature Display 1106 1 Roller Center Displays the fusing temperature for the center of the hot roller. 1106 2 Roller Ends Displays the fusing temperature for the ends of the hot roller. 1106 3 I/O Board Temp.
Page 241: Sp2-Xxx: Drum
20 June 2005 SERVICE PROGRAM MODE TABLES SP2-xxx: Drum 2001* Charge Roller Bias Adjustment 2001 1* Copying [–1000 ~ –2000 / –1500V / 10V step] Adjusts the voltage applied to the charge roller for copying. 2001 2* ID Sensor Pattern [0 ~ 700 / 250V / 10V step] Adjusts the voltage applied to the charge roller when making the VSDP ID sensor pattern (for charge roller voltage correction).
Page 242 SERVICE PROGRAM MODE TABLES 20 June 2005 2109* LD Beam Pitch Adjustment Adjusts the beam gap for the dual beam system. After replacing the LD unit or replacing or clearing the NVRAM, use this SP mode to adjust the laser beam pitch.
Page 243 20 June 2005 SERVICE PROGRAM MODE TABLES 2112 Polygon Motor Off Timer [0 ~ 60 s / 10 s / 5 s step] Input the time that the polygon motor is to switch off after the printer has remained idle for the specified time and entered the standby mode. If set to zero, the polygon motor never switches off in standby mode.
Page 244 SERVICE PROGRAM MODE TABLES 20 June 2005 2213* Copies After Toner Near-End Selects the number of copies that can be printed once the copier has detected toner near-end. [0~2/0/1 step] [0: 90 copies, 1: No copies, 2: 10 copies] Notes: If "1"...
Page 245 20 June 2005 SERVICE PROGRAM MODE TABLES 2301 Transfer Current Adjustment 2301 1 1st Side of Paper 35 CPM: [20 ~ 100 A / 35 / 1 A step] 45 CPM: [20 ~ 100 A / 45] / 1 A step] Adjusts the transfer current for printing the first side of the paper (image area).
Page 246 SERVICE PROGRAM MODE TABLES 20 June 2005 2309* Transfer Current Correction 2309 1 Paper Lower Width (a) [0 ~ 297 / 150 / 1 mm step] Adjusts the lower paper width threshold for the transfer current, charge voltage, and development bias corrections. Use this SP when an image problem (e.g., insufficient toner transfer) occurs with a small width paper.
Page 247 20 June 2005 SERVICE PROGRAM MODE TABLES 2902 Test Pattern 2902 2 IPU Test Pattern Pattern 0 ~ 15 ( 5.2.4) Prints the test patterns for the IPU chip. This SP mode is useful for finding whether the BICU or the SBU is defective. If the printout is not OK, the BICU is defective.
Page 248 SERVICE PROGRAM MODE TABLES 20 June 2005 2914* Process Control Setting 2914 1* C-alpha [0 ~ 400 / 150 / 10V step] Adjusts the charge roller voltage used when paper with a small width is fed from the by-pass tray. The paper width below which the correction starts depends on the value of SP2-309-1.
Page 249 20 June 2005 SERVICE PROGRAM MODE TABLES LD – PWM Selection 2969* 2969 1* Printer Output LD – PWM Selection [1 ~ 4 / 1 / 1 step] Changes the LD power PWM control for printed copies. A smaller value produces a lighter image.
Page 250 SERVICE PROGRAM MODE TABLES 20 June 2005 2976* Toner Bottle Total On Time [0 ~ 2,000,000 / 0 / 1 ms step] Displays the total ON time of the toner supply motor, calculated from when the toner bottle was replaced. Use this to check that the toner end count (SP2975) is working properly.
Page 251: Sp3-Xxx: Process
20 June 2005 SERVICE PROGRAM MODE TABLES SP3-xxx: Process 3001* ID Sensor Initial Setting 3001 1 ID Sensor PWM Setting [0 ~ 255 / 100 / 1 step] Allows you to reset the PWM of the ID sensor LED to avoid a service call error after clearing NVRAM or replacing the NVRAM.
Page 252 SERVICE PROGRAM MODE TABLES 20 June 2005 3905 3* No. addtnl. sheets for 2nd HR stripper cleaning This SP prescribes the number of pages to print continuously before the fusing motor is switched on/off twice. [6 ~ 49 / 30 / 1] Unless you change this setting, 15 sec.
Page 253: Sp4-Xxx: Scanner
20 June 2005 SERVICE PROGRAM MODE TABLES SP4-xxx: Scanner 4008* Scanner Sub Scan [–0.9 ~ 0.9 / 0.0 / 0.1% step] Magnification Adjusts the magnification of the sub scan direction during scanning. Changing this value changes the scanner motor speed. Press  to toggle . 4010* Scanner Leading Edge [–0.9 ~ 0.9 / 0.0 / 0.1 mm step]...
Page 254 SERVICE PROGRAM MODE TABLES 20 June 2005 4020* ADF Scan Glass Dust Check This function checks the narrow scanning glass of the ADF for dust that can cause black lines in copies. If dust is detected a system banner message is displayed, but processing does not stop.
Page 255 20 June 2005 SERVICE PROGRAM MODE TABLES 4307* APS Sensor Output Display 0: Original size detection at power on disabled. 1: Original size detection at power on enabled Determines whether or not the original size is detected while the exposure lamp lights during initialization.
Page 256 SERVICE PROGRAM MODE TABLES 20 June 2005 4551* Scanner: Text: OCR These SP codes set the MTF (Modular Transfer Function* ) for OCR scan mode. Note: As a general rule, adjust the level (coefficient) before adjusting the strength. Raising the brightness or contrast level may increase the occurrence of moiré 4551 1 MTF Filter Level: Main Scan Set the MTF coefficient for main/sub scan...
Page 257 20 June 2005 SERVICE PROGRAM MODE TABLES 4552* Scanner: Text/Photo These SP codes set the MTF (Modular Transfer Function* ) for Text/Photo mode. Note: As a general rule, adjust the level (coefficient) before adjusting the strength. Raising the brightness or contrast level may increase the occurrence of moiré 4552 1 MTF Filter Level: Main Scan Set the MTF coefficient for main/sub scan...
Page 258 SERVICE PROGRAM MODE TABLES 20 June 2005 4553* Scanner: Photo These SP codes set the MTF (Modular Transfer Function* ) for Photo mode. Note: As a general rule, adjust the level (coefficient) before adjusting the strength. Raising the brightness or contrast level may increase the occurrence of moiré 4553 1 MTF Filter Level: Main Scan Set the MTF coefficient for main/sub scan...
Page 259 20 June 2005 SERVICE PROGRAM MODE TABLES 4556* Scanner Grey Scale These SP codes set the MTF (Modular Transfer Function* ) for Grayscale.. Note: As a general rule, adjust the level (coefficient) before adjusting the strength. Raising the brightness or contrast level may increase the occurrence of moiré 4556 1 MTF Filter Level: Main Scan Set the MTF coefficient for main/sub scan...
Page 260 SERVICE PROGRAM MODE TABLES 20 June 2005 4610* Standard White Level Adjustment: This Time After the white peak level density has been adjusted manually with SP 4605 2, this SP code detects the difference between the adjustment and the target reference and stores this value in NVRAM.
Page 261 20 June 2005 SERVICE PROGRAM MODE TABLES 4646* SBU Setting: Time-out Flag Use this SP to determine whether the automatic scanner adjustment loop has exceeded the prescribed number of loops and flagged a timeout. The position of the bits that display "1" tell you where the error has occurred. Bit No.
Page 262 SERVICE PROGRAM MODE TABLES 20 June 2005 4678* Gain Adjustment: Factory DFU When the machine is turned on, the SBU performs separate fine adjustments for Ech (the even channel) and Och (the odd channel). These SP codes read the values of the adjustments in effect before the machine was powered on. These SP codes should display 223 1, set by the white level peak adjustment as the fine gain adjustment and sent to the DAC.
Page 263 20 June 2005 SERVICE PROGRAM MODE TABLES 4903* Filter Setting Many filter setting SP modes have discussions in section 6. ( 6.2) Full Size Mode 0: No. Normal operation 4903 5 1: Yes. Main scan magnification always full-size Selects whether the copy is always full size, even if the magnification ratio has been changed.
Page 264 SERVICE PROGRAM MODE TABLES 20 June 2005 4903 33* Sub Filter Level: Text 257%-400% [0~13 / 13 / 1 step] 4903 34* Main Filter Strength: Text 257%-400% [0~7 / 2 / 1 step] 4903 35* Sub Filter Strength: Text 257%-400% [0~7 / 2 / 1 step] 4903 36 to 4903 38, Photo Mode MTF Filter Coefficients ( 6.5) 4903 36: Selects the MTF filter coefficient for edges in the photo mode...
Page 265 20 June 2005 SERVICE PROGRAM MODE TABLES 4903 64* Independent Dot Erase: Generation Copy [0~15 / 8/ 1 step] 4903 65 to 4903 69, Background Erase Level The following 5 SP modes adjust the threshold for background erase in originals scanned in different modes.
Page 266 SERVICE PROGRAM MODE TABLES 20 June 2005 4904* IPU Setting Many IPU setting SP modes have discussions in section 6. ( 6.5) 4904 1* Grayscale Photo Mode 0: Dithering and smoothing 1: Error diffusion and MTF filter processing Selects the method of grayscale processing for the Photo Mode. “Dithering and smoothing”...
Page 267 20 June 2005 SERVICE PROGRAM MODE TABLES Gray Adj.: Text/Photo (Edge Det.) 65-154% 4904 9* 4904 10* Gray Adj.: Text/Photo (Edge Det.) 155-256% Gray Adj.: Text/Photo (Edge Det.) 257-400% [0~15 / 8/ 1] 4904 11* 4904 13* Gray Adj.: Photo (Edge Det.) [0~15 / 0 / 1] 4904 20 to 4904 23, Text (General) Quality ( 6.5) The following 4 SP modes allow adjustment together with other SP codes to...
Page 268 SERVICE PROGRAM MODE TABLES 20 June 2005 4905* Image Data Path SP4905 1 allows switching between filter and magnification processing of the image for testing. SP4905 4 allows switching of the printout for testing. Filter Mag. Path 4905 1* Switch 0: Uses settings of each application and mode 1: Through filter 2: Through magnification...
Page 269: Sp5-Xxx: Mode
20 June 2005 SERVICE PROGRAM MODE TABLES SP5-xxx: Mode 5024* mm/inch Display Selection 0: Europe/Asia (mm), 1: North America (inch) Selects the unit of measurement. After selection, turn the main power switch off and on. 5044* Operation Panel Bit SW 5045 Accounting Counter Selects the counting method if the meter charge mode is enabled with SP5-930-001.
Page 270 SERVICE PROGRAM MODE TABLES 20 June 2005 5113 Optional Counter Type Default Optional Counter Type Selects the type of counter: 0: None 1: Key Card (RK3, 4) Japan only 2: Key Card Down 3: Pre-paid Card 4: Coin Rack 5: MF Key Card 11: Exp Key Card (Add) 12: Exp Key Card (Deduct) External Optional Counter Type...
Page 271 20 June 2005 SERVICE PROGRAM MODE TABLES 5131* Paper Size Type Selection 0: Japan, 1: North America, 2: Europe Selects the paper size (type) for both originals and copy paper. (Default depends on DIP SW 101 setting.) After changing the setting, turn the copier off and on. If the paper size of the archive files stored on the HDD is different, abnormal copies could result.
Page 272 SERVICE PROGRAM MODE TABLES 20 June 2005 5212 Page Numbering 5212 3 Duplex Printout Left/Right Position Horizontally positions the page numbers printed on both sides during duplexing. [–10~+10/1 mm] 0 is center, minus is left, + is right. 5212 4 Duplex Printout High/Low Position Vertically positions the page numbers printed on both sides during duplexing.
Page 273 20 June 2005 SERVICE PROGRAM MODE TABLES 5307 Summer Time Lets you set the machine to adjust its date and time automatically with the change to Daylight Savings time in the spring and back to normal time in the fall. This SP lets you set these items: - Day and time to go forward automatically in April.
Page 274 SERVICE PROGRAM MODE TABLES 20 June 2005 5401 Access Control DFU This SP stores the settings that limit uses access to SDK application data. 5401 6 User Recognition – Copier This SP codes are provided for future customization of the access 5401 16 Use Recognition –...
Page 275 20 June 2005 SERVICE PROGRAM MODE TABLES Supply Alarm 5507 5507 1 Paper Supply Alarm Switches the control call on/off for the paper supply. (0:Off 1:On) 0: Off, 1: On 0: No alarm. 1: Sets the alarm to sound for the specified number transfer sheets for each paper size (A3, A4, B4, B5, DLT, LG, LT, HLT) 5507 2...
Page 276 SERVICE PROGRAM MODE TABLES 20 June 2005 5508 CC Call Japan Only 5508 1 Jam Remains Enables/disables initiating a call. [0~1/1] 5508 2 Continuous Jams 0: Disable 5508 3 Continuous Door Open 1: Enable 5508 4 Low Call Mode Enables/disables the new call specifications designed to reduce the number of calls.
Page 277 20 June 2005 SERVICE PROGRAM MODE TABLES 5801 Memory Clear Resets NVRAM data to the default settings. Before executing any of these SP codes, print an SMC Report. 5801 1 All Clear Initializes items 2 ~ 15 below. 5801 2 Engine Clr Initializes all registration settings for the engine and copy process settings.
Page 278 SERVICE PROGRAM MODE TABLES 20 June 2005 5802* Printer Free Run [Disable] [Enable] Performs a free run. The scanner scans once and the printer prints for the number of copies requested. To perform the free run, after selecting “1”, press the Copy Window to enter copy mode, input the number of copies, and then press the Start key.
Page 279 20 June 2005 SERVICE PROGRAM MODE TABLES 5816 Remote Service 5816 1 I/F Setting Turns the remote diagnostics off and on. [0~2/1] 0: Remote diagnostics off. 1: Serial (CSS or NRS) remote diagnostics on. 2: Network remote diagnostics. 5816 2 CE Call Lets the customer engineer start or end the remote machine check with CSS or NRS;...
Page 280 SERVICE PROGRAM MODE TABLES 20 June 2005 5816 21 RCG – C Registed This SP displays the Cumin installation end flag. 1: Installation completed 2: Installation not completed 5816 22 RCG – C Registed Detail This SP displays the Cumin installation status. 0: Basil not registered 1: Basil registered 2: Device registered...
Page 281 20 June 2005 SERVICE PROGRAM MODE TABLES 5816 68 CERT: Error Displays a number code that describes the reason for the request for update of the certification. Normal. There is no request for certification update in progress. Request for certification update in progress. The current certification has expired.
Page 282 SERVICE PROGRAM MODE TABLES 20 June 2005 5816 94 CERT: Valid End Displays the end time of the period for which the current NRS certification is enabled. 5816 200 Manual Polling No information is available at this time. 5816 201 Regist: Status Displays a number that indicates the status of the NRS service device.
Page 283 20 June 2005 SERVICE PROGRAM MODE TABLES 5816 208 Error Code Displays a number that describes the error code that was issued when either SP5816 204 or SP5816 207 was executed. Cause Code Meaning Illegal Modem Parameter -11001 Chat parameter error -11002 Chat execution error -11003...
Page 284 SERVICE PROGRAM MODE TABLES 20 June 2005 5821* Remote Service Japan Only. Address 5821 1* CSS PI Device Code Sets the PI device code. After changing this setting, you must switch the machine off and on. 5821 2* RCG IP Address Sets the IP address of the RCG (Remote Communication Gate) destination for call processing at the remote service center.
Page 285 20 June 2005 SERVICE PROGRAM MODE TABLES 5828 Network Setting 582850 1284 Compatibility Enables and disables bi-directional communication on the (Centro) parallel connection between the machine and a computer. [0~1/1] 0:Off 1: On 582852 ECP (Centro) Disables and enables the ECP feature (1284 Mode) for data transfer.
Page 286 SERVICE PROGRAM MODE TABLES 20 June 2005 5832 HDD Formatting Enter the SP number for the partition to initialize, then press #. When the execution ends, cycle the machine off and on. 5832 1 HDD Formatting (All) 5832 2 HDD Formatting (IMH) 5832 3 HDD Formatting (Thumbnail) 5832 4...
Page 287 20 June 2005 SERVICE PROGRAM MODE TABLES 5836 3 Print Backup Function (0:Off 1:On) Turns the print backup feature on and off. Default: 0 (Off) When this feature is on, the print backup features are shown in the initial system settings.
Page 288 SERVICE PROGRAM MODE TABLES 20 June 2005 5836 94 Default Format for Backup Sets the format of the backup files. Files [0~2/1] 0: TIFF 1: JPEG 2: For printing This feature can be selected only if SP5836-3 is set to “1”.
Page 289 20 June 2005 SERVICE PROGRAM MODE TABLES 5839 11 Logout Handles the login request of the login initiator for SBP-2. (1-bit) Bit0: Off Bit1: On OFF: Disable (refuse login). Initiator retry during login. Login refusal on arrival of login request (standard operation) Enable (force logout).
Page 290 Full Speed: (12 Mbps fixed) Auto Change: 480 Mbps/12 Mbps auto adjust 5844 2* Vendor ID [0x0000~0xFFFF/ 0x05CA /1], DFU Sets the vendor ID: Initial Setting: 0x05CA Ricoh Company. 5844 3* Product ID [0x0000~0xFFFF/ 0x0403 /1], DFU Sets the product ID.
Page 291 20 June 2005 SERVICE PROGRAM MODE TABLES 5845* Delivery Server Setting Provides items for delivery server settings. 5845 1* FTP Port No. [0~65535 / 3670 / 1] Sets the FTP port number used when image files to the Scan Router Server. 5845 2* IP Address (Primary) Range: 000.000.000.000 ~ 255.255.255.255...
Page 292 SERVICE PROGRAM MODE TABLES 20 June 2005 5846* UCS Setting 5846 1 Machine ID (for Delivery Server) Displays the unique device ID in use by the delivery server directory. The value is only displayed and cannot be changed. This ID is created from the NIC MAC or IEEE 1394 EUI. The ID is displayed as either 6-byle or 8-byte binary.
Page 293 20 June 2005 SERVICE PROGRAM MODE TABLES 5846 40 Addr Book Migration (SD -> HDD) This SP moves the address book data from an SD card to the HDD. You must cycle the machine off and on after executing this SP. Turn the machine off.
Page 294 SERVICE PROGRAM MODE TABLES 20 June 2005 5846 51 Backup All Addr Book Uploads all directory information to the SD card. 5846 52 Restore All Addr Book Downloads all directory information from the SD card. 5846 53 Clear Backup Info. Deletes the address book uploaded from the SD card in the slot.
Page 295 20 June 2005 SERVICE PROGRAM MODE TABLES 5846 64 Complexity Option 3 Use this SP to set the conditions for password entry to access the local address book. Specifically, this SP limits the password entry to numbers and defines the length of the password.
Page 296 SERVICE PROGRAM MODE TABLES 20 June 2005 5847 Net File Resolution Reduction 5847 1 through 5847 6 changes the default settings of image data sent externally by the Net File page reference function. [0~2/1] 5847 21 sets the default for JPEG image quality of image files controlled by NetFile. “NetFile”...
Page 297 20 June 2005 SERVICE PROGRAM MODE TABLES 5848 210 Setting: Log Type: Job 1 No information is available at this time. 5848 211 Setting: Log Type: Job 2 No information is available at this time. 5848 212 Setting: Log Type: Access No information is available at this time.
Page 298 SERVICE PROGRAM MODE TABLES 20 June 2005 5852* SMTP Simple Mail Transfer Protocol. The protocol for communication between Internet main MTAs (Message Transfer Agents). 5852 1* SMTP Server Name Allows you to specify the server by either its IP address or host name.
Page 299 20 June 2005 SERVICE PROGRAM MODE TABLES 5857 Save Debug Log On/Off (1:ON 0:OFF) Switches on the debug log feature. The debug log cannot be captured until this feature is switched on. [0~1/1] 0: OFF 1: ON Target (2: HDD 3: SD Card) Selects the destination where the debugging information generated by the event selected by SP5858will be stored if an error is generated [2~3 /1]...
Page 300 SERVICE PROGRAM MODE TABLES 20 June 2005 5858* Debug Save When These SPs select the content of the debugging information to be saved to the destination selected by SP5857 002. SP58583 stores one SC specified by number. Refer to Section 4 for a list of SC error codes.
Page 301 20 June 2005 SERVICE PROGRAM MODE TABLES 5860 6 SMTP Certification Encryption This setting determines whether the password for SMTP certification is encrypted. 0: Automatic 1: No encryption done 2: Encryption done 5860 7 POP Before SMTP This setting determines whether the transmission connects with the POP server first for certification before it connects to the SMTP server for sending.
Page 302 SERVICE PROGRAM MODE TABLES 20 June 2005 5860 18 Limit Size of RX Mail This SP specifies the maximum size of mail that can be received. [1~50/2/1 MB] 5860 19 Server Mail Store This SP setting determines whether received mail is stored on the server. 0: Received mail not stored 1: All received mail stored 2: Stores only mail that generated errors during receiving...
Page 303 20 June 2005 SERVICE PROGRAM MODE TABLES 5860 25 SMTP Auth Direct Sending Occasionally, all SMTP certifications may fail with SP5860 006 set to "2" to enable encryption during SMTP certification for the SMTP server. This can occur if the SMTP server does not meet RFC standards.
Page 304 SERVICE PROGRAM MODE TABLES 20 June 2005 5863 SMP/FTP/NCP Settings 5863 1 SMB Default User Name This SP sets the default user name used for SMB sending. 5863 2 SMB Default Password This SP sets the default password used for SMB sending. 5863 3 FTP Default User Name This SP sets the default user name used for FTP sending.
Page 305 20 June 2005 SERVICE PROGRAM MODE TABLES 5878 Option Setup Data Overwrite Security (DOS) Setup Press [Execute] to initialize the Data Overwrite Security option for the copier. For more, see "1.16 MFP Controller Options" in Section "1. Installation". 5879 Edit Option Setup This SP is used to install the edit option card.
Page 306 SERVICE PROGRAM MODE TABLES 20 June 2005 5958* Feed Clutch Start Timing Adjustment, DFU Adjusts the clutch timing to optimize the intervals between fed sheets to reduce jams in the feed unit. 59581* Start Timing: Tray 1, 2 [35 ~ 57.5 / 42.5 / 2.5mm] DFU 59582* Start Timing: Tray 3, 4, LCT 35 ~ 57.5 / 42.5 / 2.5mm] DFU...
Page 307 20 June 2005 SERVICE PROGRAM MODE TABLES 5974 Cherry Server Selects which version of the Scan Router application program, “Light” or “Full (Professional)”, is installed. [0 ~ 1 / 0 / 1 /step] 0: Light version (supplied with this machine) 1: Full version (optional) 5985 Onboard Device Setting...
Page 308: Sp6-Xxx: Peripherals
SERVICE PROGRAM MODE TABLES 20 June 2005 SP6-xxx: Peripherals 6006* ADF Registration Adjust Adjusts the side-to-side and leading edge registration for simplex and duplex original feeding in ARDF mode. Press  to toggle . SP6006 5 sets the maximum setting allowed for rear edge erase. 6006 1* Side-to-side [–3 ~ +3 / 0.0 / 0.1 mm step]...
Page 309 20 June 2005 SERVICE PROGRAM MODE TABLES 6017* Sheet Through Magnification [–50.0 ~ +50.0 / 0.0 / 0.1%/step] Adjusts the magnification in the sub-scan direction for ADF mode. Use the  key to toggle between + and - before entering the value 6105* Staple Position Adjustment [–3.5~+3.5 / 0.0 / 0.5 mm step]...
Page 310: Sp7-Xxx: Data Log
SERVICE PROGRAM MODE TABLES 20 June 2005 SP7-xxx: Data Log 7001* Main Motor Operation Time Display: 00000000~99999999 min The number of prints and drive time for drum revolutions can be obtained by counting the main motor revolution time. If the amount of time required for the drum to revolve to print 1 copy increases, this data combined with the number of copies can be used to analyze problems and could be useful for future product development.
Page 311 20 June 2005 SERVICE PROGRAM MODE TABLES 7504* Paper Jam Counter by Jam Location Display range: 0000~9999 Displays the total number of copy jams by location. A “Paper Late” error occurs when the paper fails to activate the sensor at the precise time.
Page 312 SERVICE PROGRAM MODE TABLES 20 June 2005 7505* Total Original Jam by Location Display range: 0000~9999 Displays the total number of original jams by location. These jams occur when the original does not activate the sensors. Note: A “Check In” failure occurs when the paper fails to activate the sensor at the precise time.
Page 313 20 June 2005 SERVICE PROGRAM MODE TABLES 7507* Copy Jam History (Transfer Sheet) Displays the copy jam history of the transfer unit in groups of 10, starting with the most recent 10 jams. Display contents are as follows: CODE is the SP7-505-*** number. SIZE is the paper size code in hex.
Page 314 SERVICE PROGRAM MODE TABLES 20 June 2005 7801 ROM No./Firmware Displays the ROM number and firmware version Version numbers. 7803* PM Counter Display Displays the PM counter since the last PM. Resets the PM counter. To reset, press . 7804 PM Counter Reset Resets the SC and jam counters.
Page 315 20 June 2005 SERVICE PROGRAM MODE TABLES 7833 Pixel Coverage Ratio Displays the coverage ratio of the output (the ratio of the total pixel area of the image data to the total printable area on the paper). Note that this value is not directly proportional to the amount of toner consumed, although of course it is one factor that affects this amount.
Page 316: Sp8-Xxx: Data Log2
SERVICE PROGRAM MODE TABLES 20 June 2005 SP8-xxx: Data Log2 Many of these counters are provided for features that are currently not available, such as sending color faxes, and so on. However, here are some Group 8codes that when used in combination with others, can provide useful information. SP Numbers What They Do SP8211~SP8216...
Page 317 20 June 2005 SERVICE PROGRAM MODE TABLES The Group 8SP codes are limited to 17 characters, forced by the necessity of displaying them on the small LCDs of printers and faxes that also use these SPs. Read over the list of abbreviations below and refer to it again if you see the name of an SP that you do not understand.
Page 318 SERVICE PROGRAM MODE TABLES 20 June 2005 ABBREVIATION WHAT IT MEANS PrtJam Printer (plotter) Jam PrtPGS Print Pages Red (Toner Remaining). Applies to the wide format model A2 only. This machine is under development and currently not available. Resolution Service Code (Error SC code displayed) Scan Sim, Simplex Simplex, printing on 1 side.
Page 319 20 June 2005 SERVICE PROGRAM MODE TABLES 8001 T:Total Jobs These SPs count the number of times each application is used to do a job. 8002 C:Total Jobs [0~9999999/ 0 / 1] 8003 F:Total Jobs Note: The L: counter is the total number of times P:Total Jobs 8004 the other applications are used to send a job to...
Page 320 SERVICE PROGRAM MODE TABLES 20 June 2005 8011 T:Jobs/LS These SPs count the number of jobs stored to the document server by each application, to reveal 8012 C:Jobs/LS how local storage is being used for input. 8013 F:Jobs/LS [0~9999999/ 0 / 1] 8014 P:Jobs/LS The L: counter counts the number of jobs stored...
Page 321 20 June 2005 SERVICE PROGRAM MODE TABLES 8031 T:Pjob/DesApl These SPs reveal what applications were used to output documents from the document server. 8032 C:Pjob/DesApl [0~9999999/ 0 / 1] 8033 F:Pjob/DesApl The L: counter counts the number of jobs printed 8034 P:Pjob/DesApl from within the document server mode screen at...
Page 322 SERVICE PROGRAM MODE TABLES 20 June 2005 8061 T:FIN Jobs [0~9999999/ 0 / 1] These SPs total the finishing methods. The finishing method is specified by the application. 8062 C:FIN Jobs [0~9999999/ 0 / 1] These SPs total finishing methods for copy jobs only. The finishing method is specified by the application.
Page 323 20 June 2005 SERVICE PROGRAM MODE TABLES 8071 T:Jobs/PGS [0~9999999/ 0 / 1] These SPs count the number of jobs broken down by the number of pages in the job, regardless of which application was used. 8072 C:Jobs/PGS [0~9999999/ 0 / 1] These SPs count and calculate the number of copy jobs by size based on the number of pages in the job.
Page 324 SERVICE PROGRAM MODE TABLES 20 June 2005 8111 T:FAX TX Jobs [0~9999999/ 0 / 1] These SPs count the total number of jobs (color or black-and-white) sent by fax, either directly or using a file stored on the document server, on a telephone line. Note: Color fax sending is not available at this time.
Page 325 20 June 2005 SERVICE PROGRAM MODE TABLES 8131 T:S-to-Email Jobs [0~9999999/ 0 / 1] These SPs count the total number of jobs scanned and attached to an e-mail, regardless of whether the document server was used or not. 8135 S:S-to-Email Jobs These SPs count the number of jobs scanned and attached to an e-mail, without storing the original on the document server.
Page 326 SERVICE PROGRAM MODE TABLES 20 June 2005 8151 T:Deliv Jobs/PC [0~9999999/ 0 / 1] These SPs count the total number of jobs scanned and sent to a folder on a PC (Scan-to-PC). Note: At the present time, 8151 and 8155 perform identical counts. 8155 S:Deliv Jobs/PC These SPs count the total number of jobs scanned and sent with Scan-to-PC.
Page 327 20 June 2005 SERVICE PROGRAM MODE TABLES 8191 T:Total Scan PGS These SPs count the pages scanned by each application that uses the scanner to scan images. 8192 C:Total Scan PGS [0~9999999/ 0 / 1] 8193 F:Total Scan PGS 8195 S:Total Scan PGS 8196 L:Total Scan PGS...
Page 328 SERVICE PROGRAM MODE TABLES 20 June 2005 8201 T:LSize Scan PGS [0~9999999/ 0 / 1] These SPs count the total number of large pages input with the scanner for scan and copy jobs. Large size paper (A3/DLT) scanned for fax transmission are not counted.
Page 329 20 June 2005 SERVICE PROGRAM MODE TABLES 8221 ADF Org Feeds [0~9999999/ 0 / 1] These SPs count the number of pages fed through the ADF for front and back side scanning. 8221 1 Front Number of front sides fed for scanning: With an ADF that can scan both sides simultaneously, the Front side count is the same as the number of pages fed for either simplex or duplex scanning.
Page 330 SERVICE PROGRAM MODE TABLES 20 June 2005 8241 T:Scan PGS/Org [0~9999999/ 0 / 1] These SPs count the total number of scanned pages by original type for all jobs, regardless of which application was used. 8242 C:Scan PGS/Org [0~9999999/ 0 / 1] These SPs count the number of pages scanned by original type for Copy jobs.
Page 331 20 June 2005 SERVICE PROGRAM MODE TABLES 8251 T:Scan PGS/ImgEdt These SPs show how many times Image Edit features have been selected at the operation panel for each 8252 C:Scan PGS/ImgEdt application. Some examples of these editing features 8254 P:Scan PGS/ImgEdt are: 8256 L:Scan PGS/ImgEdt...
Page 332 SERVICE PROGRAM MODE TABLES 20 June 2005 8301 T:Scan PGS/Size [0~9999999/ 0 / 1] These SPs count by size the total number of pages scanned by all applications. Use these totals to compare original page size (scanning) and output (printing) page size [SP 8-441].
Page 333 20 June 2005 SERVICE PROGRAM MODE TABLES 8311 T:Scan PGS/Rez [0~9999999/ 0 / 1] These SPs count by resolution setting the total number of pages scanned by applications that can specify resolution settings. 8315 S:Scan PGS/Rez [0~9999999/ 0 / 1] These SPs count by resolution setting the total number of pages scanned by applications that can specify resolution settings.
Page 334 SERVICE PROGRAM MODE TABLES 20 June 2005 8381 T:Total PrtPGS These SPs count the number of pages printed by the customer. The counter for the application used for 8382 C:Total PrtPGS storing the pages increments. 8383 F:Total PrtPGS [0~9999999/ 0 / 1] 8384 P:Total PrtPGS The L: counter counts the number of pages stored...
Page 335 20 June 2005 SERVICE PROGRAM MODE TABLES 8391 LSize PrtPGS [0~9999999/ 0 / 1] These SPs count pages printed on paper sizes A3/DLT and larger. Note: In addition to being displayed in the SMC Report, these counters are also displayed in the User Tools display on the copy machine. 8401 T:PrtPGS/LS These SPs count the number of pages printed from the...
Page 336 SERVICE PROGRAM MODE TABLES 20 June 2005 8411 Prints/Duplex This SP counts the amount of paper (front/back counted as 1 page) used for duplex printing. Last pages printed only on one side are not counted. [0~9999999/ 0 / 1] 8421 T:PrtPGS/Dup Comb [0~9999999/ 0 / 1] These SPs count by binding and combine, and n-Up settings the number of...
Page 337 20 June 2005 SERVICE PROGRAM MODE TABLES Booklet Magazine Original Original Count Count Pages Pages 8431 T:PrtPGS/ImgEdt [0~9999999/ 0 / 1] These SPs count the total number of pages output with the three features below, regardless of which application was used. 8432 C:PrtPGS/ImgEdt [0~9999999/ 0 / 1]...
Page 338 SERVICE PROGRAM MODE TABLES 20 June 2005 8441 T:PrtPGS/Ppr Size [0~9999999/ 0 / 1] These SPs count by print paper size the number of pages printed by all applications. 8442 C:PrtPGS/Ppr Size [0~9999999/ 0 / 1] These SPs count by print paper size the number of pages printed by the copy application.
Page 339 20 June 2005 SERVICE PROGRAM MODE TABLES 8451 PrtPGS/Ppr Tray [0~9999999/ 0 / 1] These SPs count the number of sheets fed from each paper feed station. 8451 1 Bypass Bypass Tray 8451 2 Tray 1 Copier 8451 3 Tray 2 Copier 8451 4 Tray 3...
Page 340 SERVICE PROGRAM MODE TABLES 20 June 2005 8471 PrtPGS/Mag [0~9999999/ 0 / 1] These SPs count by magnification rate the number of pages printed. 8471 1 ~49% 8471 2 50%~99% 8471 3 100% 8471 4 101%~200% 8471 5 201% ~ Counts are done for magnification adjusted for pages, not only on the operation panel but performed remotely with an external network application capable of performing magnification adjustment as well.
Page 341 20 June 2005 SERVICE PROGRAM MODE TABLES 8511 T:PrtPGS/Emul [0~9999999/ 0 / 1] These SPs count by printer emulation mode the total number of pages printed. 8514 P:PrtPGS/Emul [0~9999999/ 0 / 1] These SPs count by printer emulation mode the total number of pages printed. 8514 1 RPCS 8514 2...
Page 342 SERVICE PROGRAM MODE TABLES 20 June 2005 8521 T:PrtPGS/FIN [0~9999999/ 0 / 1] These SPs count by finishing mode the total number of pages printed by all applications. 8522 C:PrtPGS/FIN [0~9999999/ 0 / 1] These SPs count by finishing mode the total number of pages printed by the Copy application.
Page 343 20 June 2005 SERVICE PROGRAM MODE TABLES 8581 T:Counter [0~9999999/ 0 / 1] These SPs count the total output broken down by color output, regardless of the application used. In addition to being displayed in the SMC Report, these counters are also displayed in the User Tools display on the copy machine. Note: This SP is expanded for color MFP and color LP machines.
Page 344 SERVICE PROGRAM MODE TABLES 20 June 2005 8641 T:FAX TX PGS [0~9999999/ 0 / 1] These SPs count by color mode the number of pages sent by fax to as fax images using I-Fax. Note: This SP is expanded for color MFP and color LP machines. For this machine, the count is done for black only.
Page 345 20 June 2005 SERVICE PROGRAM MODE TABLES 8651 T:S-to-Email PGS [0~9999999/ 0 / 1] These SPs count by color mode the total number of pages attached to an e-mail for both the Scan and document server applications. Note: This SP is expanded for color MFP and color LP machines. For this machine, the count is done for black only.
Page 346 SERVICE PROGRAM MODE TABLES 20 June 2005 8661 T:Deliv PGS/Svr [0~9999999/ 0 / 1] These SPs count by color mode the total number of pages sent to a Scan Router server by both Scan and LS applications. Note: This SP is expanded for color MFP and color LP machines. For this machine, the count is done for black only.
Page 347 20 June 2005 SERVICE PROGRAM MODE TABLES 8681 T:PCFAX These SPs count the number of pages sent by PC Fax. These TXPGS SPs are provided for the Fax application only, so the counts for SP8681 and SP8683 are the same. 8683 F:PCFAX [0~9999999/ 0 / 1]...
Page 348 SERVICE PROGRAM MODE TABLES 20 June 2005 8 715 S:Scan PGS/Comp [0~9999999/ 1] These SPs count the number of compressed pages scanned by the scan application, counted by the formats listed below. 8 715 1 JPEG/JPEG2000 8 715 2 TIFF (Multi/Single) 8 715 3 8 715 4 Other...
Page 349 20 June 2005 SERVICE PROGRAM MODE TABLES 8831 Pixel Cover Ave. Average Pixel Coverage 8831 1 Accum. Ave. K 8831 2 Accum. Ave. M Do not display for this machine. 8831 3 Accum. Ave. C 8831 4 Accum. Ave. Y 8841 Pixel Cover Last Average Pixel Coverage...
Page 350 SERVICE PROGRAM MODE TABLES 20 June 2005 8941 Machine Status [0~9999999/ 0 / 1] These SPs count the amount of time the machine spends in each operation mode. These SPs are useful for customers who need to investigate machine operation for improvement in their compliance with ISO Standards. 8941 1 Operation Time Engine operation time.
Page 351: Test Pattern Printing: Sp2-902
20 June 2005 SERVICE PROGRAM MODE TABLES 5.2.4 TEST PATTERN PRINTING: SP2-902 NOTE: Always print a test pattern to confirm correct operation of the machine. 1. Enter the SP mode and select SP2-902. 2. Press  or .  IPU Test Print ...
Page 352: Test Pattern Table: Sp2-902-3 Printing Test Patterns
SERVICE PROGRAM MODE TABLES 20 June 2005 Test Pattern Table: SP2-902-3 Printing Test Patterns Test Pattern None Vertical Line (1-dot) Horizontal Line (1-dot) Vertical Line (2-dot) Horizontal Line (2-dot) Grid Pattern (1-dot) Independent Pattern (1-dot) Independent Pattern (2-dot) Full Dot Pattern Black Band Trimming Area Argyle Pattern...
Page 353: Input Check
20 June 2005 SERVICE PROGRAM MODE TABLES 5.2.5 INPUT CHECK Main Machine Input Check: SP5-803 1. Enter the SP mode and select SP5-803. 2. Enter the number (1 – 13) for the item that you want to check. A small box will be displayed on the SP mode screen with a series of 0’s and 1’s.
Page 354 SERVICE PROGRAM MODE TABLES 20 June 2005 Reading Number Description Duplex reverse path door Closed Open Paper End Sensor Paper detected Paper not detected Not used Paper Size Sensor 4, By-pass Activated Deactivated 4: By-pass Feed Paper Size Sensor 3, By-pass Activated Deactivated Paper Size Sensor 2, By-pass...
Page 355 20 June 2005 SERVICE PROGRAM MODE TABLES Reading Number Description Dip Switch - 8 Dip Switch - 7 Dip Switch - 6 Dip Switch - 5 8: DIP Switches Dip Switch - 4 Dip Switch - 3 Dip Switch - 2 Dip Switch - 1 Not used Right cover open/closed...
Page 356 SERVICE PROGRAM MODE TABLES 20 June 2005 Reading Number Bit Description Mailbox 9-bin Not full or no tray Full Mailbox 8-bin Not full or no tray Full Not used Finisher: Shift Tray 1 Not full or no tray Full 12: Full Exit Tray 1 Finisher: Shift Tray 2 Not full or no tray...
Page 357: Ardf Input Check: Sp6-007
20 June 2005 SERVICE PROGRAM MODE TABLES ARDF Input Check: SP6-007 1. Enter the SP mode and select SP6-007. 2. Enter the number (1 – 13) for the item that you want to check. A small box will be displayed on the SP mode screen with a series of 0’s and 1’s. The meaning of the display is as follows.
Page 358: Output Check
SERVICE PROGRAM MODE TABLES 20 June 2005 5.2.6 OUTPUT CHECK NOTE: Motors keep turning in this mode regardless of upper or lower limit sensor signals. To prevent mechanical or electrical damage, do not keep an electrical component on for a long time. Main Machine Output Check: SP5-804 1.
Page 359 20 June 2005 SERVICE PROGRAM MODE TABLES SP5-804 Output Check Table Description Description 1st Paper Feed CL Duplex Junction Gate Solenoid 2nd Paper Feed CL 3rd Paper Feed CL (PTU) Relay Junction Gate Solenoid 4th Paper Feed CL (PTU) By-pass Paper Feed CL Tray Junction Gate Solenoid LCT Paper Feed CL Stapler Junction Gate Solenoid...
Page 360: Ardf Output Check: Sp6-008)
SERVICE PROGRAM MODE TABLES 20 June 2005 ARDF Output Check: SP6-008) 1. Open SP mode SP6-008. 2. Select the SP number that corresponds to the component you wish to check. (Refer to the table below.) 3. Press On then press Off to test the selected item. You cannot exit and close this display until you click Off to switch off the output check currently executing.
Page 361: Nip Band Width Adjustment: Sp1-109
20 June 2005 SERVICE PROGRAM MODE TABLES 5.2.8 NIP BAND WIDTH ADJUSTMENT: SP1-109 When paper wrinkling or image offset occurs, the pressure from the pressure roller A231M509.WMF can be adjusted by changing the position of the pressure springs. At this time, the nip bandwidth can also be checked with SP1-109.
Page 362: Memory Clear: Sp5-801
SERVICE PROGRAM MODE TABLES 20 June 2005 5.2.9 MEMORY CLEAR: SP5-801 Executing Memory All Clear resets all the settings stored in the NVRAM to their default settings except the following: SP7-003-1: Electrical total counter value SP5-811-1: Machine serial number SP5-907: Plug &...
Page 363 20 June 2005 SERVICE PROGRAM MODE TABLES 4. Press Execute, and then follow the prompts on the display to complete the procedure. 5. Make sure that you perform the following settings: Do the laser beam pitch adjustment (SP2-109). Do the printer and scanner registration and magnification adjustments ( 3.21).
Page 364: Software Reset
SERVICE PROGRAM MODE TABLES 20 June 2005 5.2.10 SOFTWARE RESET The software can be reboot when the machine hangs up. Use the following procedure. Turn the main power switch off and on. -or- Press and hold down   together for over 10 seconds. When the machine beeps once release both buttons.
Page 365: Copier Setting Reset
20 June 2005 SERVICE PROGRAM MODE TABLES Copier Setting Reset The copy settings in the UP mode can be reset to their defaults. Use the following procedure. 1. Press User Tools/Counter 2. Hold down  and then press Copier/Document Server Settings. NOTE: You must press ...
Page 366: Updating The Firmware
UPDATING THE FIRMWARE 20 June 2005 5.3 UPDATING THE FIRMWARE 1. Turn off the main power switch. 2. Remove the SD card [A] cover. 3. Insert the SD card [B] containing the software you wish to download into SD card slot C3. 4.
Page 367: Uploading/Downloading Nvram Data
20 June 2005 UPLOADING/DOWNLOADING NVRAM DATA 5.4 UPLOADING/DOWNLOADING NVRAM DATA The content of the NVRAM can be uploaded to and downloaded from an SD card. 5.4.1 UPLOADING NVRAM DATA (SP5-824) 1. Turn off the main switch. 2. Remove the SD card cover [A]. 3.
Page 368: Downloading Nvram Data (Sp5-825)
UPLOADING/DOWNLOADING NVRAM DATA 20 June 2005 5.4.2 DOWNLOADING NVRAM DATA (SP5-825) The following data are not downloaded from the SD card: Total count categories (SP7-003-*** Copy Counter) C/O, P/O Counter (SP7-006-*** C/O, P/O Count Display) Dupelx, A3/DLT/Over 420 mm, Staple and Scanner application scanning counters (system settings).
Page 369: Self-Diagnostic Mode
20 June 2005 SELF-DIAGNOSTIC MODE 5.5 SELF-DIAGNOSTIC MODE 5.5.1 SELF-DIAGNOSTIC MODE AT POWER ON As soon as the main machine is powered on, the controller waits for the initial settings of the copy engine to take effect and then starts an independent self- diagnostic test program.
Page 370: Detailed Self-Diagnostic Mode
SELF-DIAGNOSTIC MODE 20 June 2005 5.5.2 DETAILED SELF-DIAGNOSTIC MODE In addition to the self-diagnostic test initiated every time the main machine is powered on, you can set the machine in a more detailed diagnostic mode manually in order to test other components or conditions that are not tested during self- diagnosis after power on.
Page 371 20 June 2005 SELF-DIAGNOSTIC MODE A report like the one below is printed every time a detailed self-diagnostic test is executed, whether errors were detected or not. MODEL NAME XXXX Serial No. : ACLD000034 Firmware P/# : ACP82XXXX [1/1] Self-Diagnosis Report Firmware Version : 2.49.01 Wed Nov 22 13:15:30 2000...
Page 372: User Program Mode
USER PROGRAM MODE 20 June 2005 5.6 USER PROGRAM MODE The user program (UP) mode is accessed by users and operators, and by sales and service staff. UP mode is used to input the copier’s default settings. The default settings can be reset at any time by the user. ( 5.2.11) 5.6.1 HOW TO USE UP MODE UP Mode Initial Screen: User Tools/Counter Display...
Page 373: Copier/Document Server Features
20 June 2005 USER PROGRAM MODE Copier/Document Server Features In the User/Tools Counter display, press Copy/Document Server Settings. B004S507.WMF Click a tab to display the settings. If the Next button is lit in the lower right corner, press to display more options. Perform the settings, press Exit to return to the User Tools/Counter display, and then press Exit to return to the copy window.
Page 374: Counter
USER PROGRAM MODE 20 June 2005 Counter In the User/Tools Counter display, press Counter. B004S508.WMF View the settings, press Print Counter Exit to return to the User Tools/Counter display, and then press Exit to return to the copy window. 5-140...
Page 375: Dip Switches
20 June 2005 DIP SWITCHES 5.7 DIP SWITCHES Controller: DIP SW1 DIP SW No. ROM Board SD Card Boot Keep at “OFF” Keep at "ON" I/O Board: DIP SW101 DIP SW No. Function Copy Speed 35 cpm (180 mm/s) 45 cpm (230 mm/s) Jam Detection Jam Detection Off (see Note)
Page 376: Using The Debug Log
USING THE DEBUG LOG 20 June 2005 5.8 USING THE DEBUG LOG This machine provides a Save Debug Log feature that allows the Customer Engineer to save and retrieve error information for analysis. Every time an error occurs, debug information is recorded in volatile memory but this information is lost when the machine is switched off and on.
Page 377 20 June 2005 USING THE DEBUG LOG 4. Next, select the target destination where the debug information will be saved. Under “5857 Save Debug Log”, touch “2 Target”, enter “2” with the operation panel key to select the hard disk as the target destination, then press . COPY : SP-5-857-002 Save Debug Log Target (2:HDD 3:SD Card)
Page 378 USING THE DEBUG LOG 20 June 2005 6. Next, select the one or more memory modules for reading and recording debug information. Touch “5859”. Under “5859” press the appropriate key item for the module that you want to record. Enter the appropriate 4-digit number, then press . NOTE: Refer to the two tables below for the 4-digit numbers to enter for each key.
Page 379 20 June 2005 USING THE DEBUG LOG Please keep the following important points in mind when you are doing this setting: Note that the number entries for Keys 1 to 5 are the same for the Copy, Printer, Scanner, and Web memory modules. The initial settings are all zero.
Page 380: Retrieving The Debug Log From The Hdd
NOTE: The SD card can hold up to 4MB of data. If the debugging data is larger than 4MB, you can switch to another SD card. 3. Use a card reader to copy the file and send it for analysis to your local Ricoh representative by email, or just send the SD card by mail.
Page 381: New Debug Log Codes
20 June 2005 USING THE DEBUG LOG 5.8.4 NEW DEBUG LOG CODES SP5857-015 Copy SD Card-to-SD Card: Any Desired Key This SP copies the log on an SD card (the file that contains the information written directly from shared memory) to a log specified by key number. The copy operation is executed in the log directory of the SD card inserted in the same slot.
Page 382: Detailed Section Descriptions
20 June 2005 OVERVIEW 6. DETAILED SECTION DESCRIPTIONS 6.1 OVERVIEW 6.1.1 COMPONENT LAYOUT B195D901.WMF...
Page 383 OVERVIEW 20 June 2005 1 Exposure Glass 23 By-pass Pick-up Roller 2 2nd Mirror 24 By-pass Paper End Sensor 3 1st Mirror 25 By-pass Paper Feed Roller 4 Exposure Lamp 26 By-pass Separation Roller Original Width Sensors 27 Upper Relay Roller 6 Original Length Sensors 28 Feed Roller 7 Lens...
Page 384: Paper Path
20 June 2005 OVERVIEW 6.1.2 PAPER PATH B195D902.WMF 1 ARDF 2 Interchange unit 3 Duplex unit 4 By-pass tray 5 Large Capacity Tray (LCT) 6 Paper tray unit 7 Two-Tray Finisher 8 Bridge unit 9 1-Bin Tray...
Page 385: Drive Layout
OVERVIEW 20 June 2005 6.1.3 DRIVE LAYOUT PCU Drive Fusing Transfer Development B195D002A.WMF 1 Transfer Belt Contact Clutch 6 Paper Feed/Development Motor 2 Registration Clutch 7 Development Clutch 3 Upper Paper Feed Clutch 8 Main Motor 4 Lower Paper Feed Clutch 9 Fusing/Exit Motor 5 Relay Clutch In this machine, the development unit is provided with its own motor, separate from...
Page 386: Board Structure
20 June 2005 BOARD STRUCTURE 6.2 BOARD STRUCTURE 6.2.1 BLOCK DIAGRAM ・IEEE1284 ・Wireless LAN Circuit ・MLB2 ・Bluetooth RIO3 ・IEEE1394 Option×2 Relay NVRAM Primary Ext. Tel 64 MB Comm. Line RM7035C Circuit DTMF Rec, FAME CARD CARD SiG4-ASD ASIC CCUDRV Shaker ASIC SG3-NEO ATA100...
Page 387 BOARD STRUCTURE 20 June 2005 SBCU (Scanner and Base engine and Image Control Unit). This is the engine control board. It controls the following functions. Engine sequence Timing control for peripherals Image processing, video control Scanner Motor Controller. The GW Controller (05S) controls memory and all peripheral devices. The NCU (Network Control Unit) and USB 2.0 are built into this control board.
Page 388: Controller
20 June 2005 BOARD STRUCTURE 6.2.2 CONTROLLER PONCTL Ctrl Normally ＯＮ Engine Energy 1.3VEP 1.8VE Saver OFF (RM7035C-466) SSCG 1.5VEP 3.3VE 2.5VEP ICS960009 3.3VEP Extension Connector CTL HDD(1) CTL HDD(1) DATA HDD(1) DATA HDD(1) ATA100 DATA HDD(2) SSTL_2 I/F DDR SDRAM SO-DIMM (PC2100) ASIC SD I/F...
Page 389 BOARD STRUCTURE 20 June 2005 ASCI Trumpet. Contains the dedicated GW controller chips of the shared resources (the CPU, memory, and HDD hardware) for the copying and printing functions. CPU (RM7035C-466) The central processing unit that controls the operation of the controller board.
Page 390 20 June 2005 BOARD STRUCTURE HDD: A 3.5" HDD (more than 20 GB) can be connected using an IDE I/F. The hard disk is partitioned as shown below. How the HDD Is Partitioned Name Power OFF Size (MB) Files Function Comments Remains Object Area...
Page 391 BOARD STRUCTURE 20 June 2005 Allotment of Temporary Pages on the HDD Application Capacity (MB) Pages Common Area 4415 1000 Copy 1000 Print Collating Scanner Remote Fax Sample Print MCS Thumbnails Swapping Other 6-10...
Page 392: Copy Process Overview
20 June 2005 COPY PROCESS OVERVIEW 6.3 COPY PROCESS OVERVIEW B195D904.WMF B195D167.WMF Exposure The xenon lamp [A] exposes the original. The reflected light is passed to the CCD, where it is converted into analog data, processed, and stored in the memory. The data is retrieved and sent to the laser diode for printing Drum charge The charge roller [B] gives a negative charge to the organic photoconductive...
Page 393: Image Transfer
COPY PROCESS OVERVIEW 20 June 2005 Image transfer Paper is fed into the area between the drum surface and the transfer belt [E] at the proper time to align it with the image on the drum. The transfer bias roller applies a high positive charge to the reverse side of the paper through the transfer belt.
Page 394: Scanning
20 June 2005 SCANNING 6.4 SCANNING 6.4.1 OVERVIEW B195D905.WMF 1 Exposure lamp 7 Original length sensors 1, 2 2 1st Scanner 8 Original width sensors 3 Exposure glass 9 2nd Scanner 4 Lens block 10 Anti-condensation heater (option) 5 Scanner drive motor 11 Exposure glass (for document feeder) 6 Original length sensor 3 12 Scanner HP sensor...
Page 395: Scanner Drive
SCANNING 20 June 2005 6.4.2 SCANNER DRIVE B195D907.WMF Book Mode Scanner drive motor [A] and timing belt drive the scanner drive shaft [B]. The drive shaft drives the pulleys attached to the two scanner wires [C] (front and back). The scanner wires move the 1st and 2nd scanners [D] on their rails.
Page 396: Original Size Detection In Platen Mode
20 June 2005 SCANNING 6.4.3 ORIGINAL SIZE DETECTION IN PLATEN MODE B195D908.WMF The original width sensors [A] detect the original width, and the original length sensors [B] detect the original length. These reflective photo sensors are referred to collectively as the APS (Auto Paper Select) sensors. While the power is on, these sensors are active and the original size data is always sent to the CPU.
Page 397 SCANNING 20 June 2005 B195D909.WMF Width Original Size Length Sensor SP4-301 Sensor display A4/A3 version LT/DLT version 11” x 17” 00011111 10” x 14” 00011101 8.5” x 14” (8” x 13”) 00011100 A4-L 8.5” x 11” 00001100 B5-L 00000100 A4-S 11”...
Page 398: Image Processing
20 June 2005 IMAGE PROCESSING 6.5 IMAGE PROCESSING Controller (GAVD) Drum Driver Controller LDDR BICU B195D903.WMF 6.5.1 OVERVIEW SBU: The SBU (Sensor Board Unit) converts the analog signal from the CCD to an 8-bit digital signal and sends it to the SIB. SIB: Relays image signals and controls the scanner.
Page 399: Sbu (Sensor Board Unit)
IMAGE PROCESSING 20 June 2005 6.5.2 SBU (SENSOR BOARD UNIT) BICU Converter Analog 8 bit Serial Data Processing Converter ASIC B195D910.WMF The CCD converts the light reflected from the original into an analog signal. The CCD line has 7200 pixels at a resolution of 600 dpi. The CCD has two output lines to the analog processing ASIC, one for handling odd and one for handling even pixels.
Page 400: Auto Image Density (Ads)
20 June 2005 IMAGE PROCESSING 6.5.3 AUTO IMAGE DENSITY (ADS) 0.5mm 15mm 75mm Sub scan direction B195D911.WMF This mode prevents the background of an original from appearing on copies. The copier scans the auto image density detection area [A]. This corresponds to a narrow strip at one end of the main scan line, as shown in the diagram.
Page 401: Ipu (Image Processing Unit)
IMAGE PROCESSING 20 June 2005 6.5.4 IPU (IMAGE PROCESSING UNIT) Overview BICU Controller LDDR LD 1 LD 2 Driver GAVD B195D906.WMF The image data from the SBU goes to the IPU (Image Processing Unit) IC on the BICU board, which carries out the following processes on the image data: 1.
Page 402: Image Processing Modes
20 June 2005 IMAGE PROCESSING 6.5.5 IMAGE PROCESSING MODES The user can select one of the following modes with the User Tools screen: Text, Text/Photo, Photo, Pale, Generation. Each of these modes has a range of different settings (e.g. Soft, Normal, Sharp, etc). For each mode, a Custom Setting options is also available.
Page 403 IMAGE PROCESSING 20 June 2005 General Image Processing Flow Signals from SBU Processing conducted as required. Shading Correction Pre- Filter Background Erase Pre-Filter Smoothing Main Scan Magnification (Text/Photo, Photo) Primary Compression, Controller Decompression Independent Dot Erase Filtering Secondary Compression, (Text, Pale, Generation) Decompression Sent to HDD Coefficient...
Page 404: Summary Of Image Processing Functions
20 June 2005 IMAGE PROCESSING 6.5.6 SUMMARY OF IMAGE PROCESSING FUNCTIONS Shading correction: Compensates for the possible differences in the amount of light at the edges and center of a scanned image caused by the scanner lens, or scatter among pixels of the CCD. Pre-Filter Background erase: Attempts to eliminate the heavy background texture from copies (newspaper print or documents printed on coarse paper).
Page 405: Image Processing Steps And Related Sp Modes
IMAGE PROCESSING 20 June 2005 6.5.7 IMAGE PROCESSING STEPS AND RELATED SP MODES Text Mode The Text mode achieves quality reproduction of text and sharp lines and ignores background texture. Processing is conducted with a high resolution MTF filter; special processing with the coefficient prevents background reproduction and achieves the best reproduction of images with error diffusion.
Page 406: Text/Photo Mode
20 June 2005 IMAGE PROCESSING Text/Photo Mode Text/Photo mode achieves high quality reproduction of pictures with accurate grayscaling. Processing is conducted with the special coefficient which reproduces a wide range of grayscale. Compared with the Text mode, text reproduced in the Text/Photo mode appears lighter and textured backgrounds could appear on copies, but the incidence of moiré...
Page 407: Photo Mode
IMAGE PROCESSING 20 June 2005 Photo Mode Photo mode emphasizes grayscale processing to achieve the best possible reproduction of photographs and eliminate moiré by using the highest density and coefficient in the reproduction of grayscales and dithering. Print Photo performs smoothing and dithering for photos copied from magazines, newspapers, etc.
Page 408: Pale (Low-Density Mode)
20 June 2005 IMAGE PROCESSING Pale (Low-Density Mode) Pale achieves image quality comparable with Text mode, but of lower contrast. Pale employs an MTF filter stronger than that employed by the Text mode and uses a darker coefficient, thus increasing the incidence of copying textured backgrounds.
Page 409: Generation Copy Mode
IMAGE PROCESSING 20 June 2005 Generation Copy Mode Generation Copy, based mainly on Text mode, aims to achieve the best reproduction of copied originals (so called “generation copies” or copies of copies). This mode 1) employs an MTF filter weaker than that of the Text mode to eliminate spurious dots, 2) uses the coefficient to smooth the image, and 3) uses generation processing to thicken thin lines.
Page 410: Pre-Filtering
20 June 2005 IMAGE PROCESSING 6.5.8 PRE-FILTERING SP mode settings 4903 10 ~ 15 select pre-filters by changing the filter coefficient settings. Original SP No. Default Setting Mag. Smoothing Mode Text SP4903 10 25% ~ 400% OFF Photo SP4903 12 25% ~ 50% Weak Text/Photo SP4903 13...
Page 411: Background Erase
IMAGE PROCESSING 20 June 2005 6.5.9 BACKGROUND ERASE SP4903 65 ~ 69 cut the background from around images scanned from an original of rough texture such as a newspaper or parchment. The larger the setting done for this SP, the more background drops out from behind the image or text. This SP mode setting for image processing executes separately from the ADS (Auto Image Density) function that is performed in the SBU to set the peak white level for scanning to eliminate background.
Page 412: Independent Dot Erase
20 June 2005 IMAGE PROCESSING 6.5.10 INDEPENDENT DOT ERASE Independent dot erase (set with the SP mode settings listed in the table below) remains in effect even when a “Custom Setting” is selected with the User Tools. Independent dot erase targets for elimination random, irregular shaped black dots on the surface of the original that would otherwise appear in the copy after scanning and printing.
Page 413: Line Width Correction
IMAGE PROCESSING 20 June 2005 6.5.11 LINE WIDTH CORRECTION This section describes how to select a setting for line width correction (LWC) for the Generation Copy mode. LWC (Line Width Correction) can make lines thicker or thinner in generation copies. SP4903 75 LWC: Generation Mode Setting Effect...
Page 414: Filtering
20 June 2005 IMAGE PROCESSING 6.5.12 FILTERING Interactive SP Codes Overview The tables in this section are for quick reference. For details about how each SP code operates and interacts with other SP settings, please refer to the sections that follow.
Page 415 IMAGE PROCESSING 20 June 2005 Text Mode Adjust the image for the Text mode with the four master settings within their allowed ranges (for ranges see Section “5. Service Tables”. To fine adjust a master setting set it to “0” then perform the adjustments listed below. SP4904 020 = 0 Text (General) Quality 25-64% SP4903 020...
Page 416 20 June 2005 IMAGE PROCESSING Photo Mode Dithering or Error Diffusion for Photo Mode? Use SP4904 001 to select either dithering or error diffusion to process image fills and halftones. Selects the dithering and smoothing filter. Selects the error diffusion and MTF filter. Photo Mode Dithering: SP4904 001 = 0 If you select “0”...
Page 417 IMAGE PROCESSING 20 June 2005 Text/Photo Mode Adjust the image for the Text/Photo mode with the four master settings within their allowed ranges (for ranges, see Section “5. Service Tables”). To fine adjust a master setting set it to “0” then perform the adjustments listed below. SP4904 025 = 0 Text/Photo (General) Quality 25%-64% SP4903 039...
Page 418 20 June 2005 IMAGE PROCESSING Pale Mode Adjust the image for the Pale mode with the one master setting within its allowed range (for range see Section “5. Service Tables”. To fine adjust the master setting set it to “0” then perform the adjustments listed below. SP4904 029 = 0 Pale (General) Quality SP4903 055...
Page 419: Text Mode Mtf Filter
IMAGE PROCESSING 20 June 2005 Text Mode MTF Filter This section describes how to select the MTF filter coefficient and filter strength for the Text mode. You can use the SP mode settings listed in the table below to adjust these items for scanning in Text mode: MTF filter coefficient for the main scan and sub scan MTF filter strength for the main scan and sub scan Text Mode...
Page 420: Text/Photo, Photo Mode Filter
20 June 2005 IMAGE PROCESSING Text/Photo, Photo Mode Filter SP mode settings listed in Columns 2~4 below adjust the clarity of originals that contain text, thin lines, and photos; the SP codes of Columns 5~6 are intended to adjust the clarity of originals with text and thin lines or only photos. The photo mode settings are only valid if SP 4904 001 is set to 1.
Page 421: Pale, Generation Mode Filter
IMAGE PROCESSING 20 June 2005 Filter Adj.: Magnification (Column 6): Allows gradual adjustment of clarity in original images that contain varying degrees of clarity between text and lines, or between areas of the same image. Increasing these settings in large increments could easily cause moiré...
Page 422: Photo Mode Smoothing For Dithering
20 June 2005 IMAGE PROCESSING Photo Mode Smoothing for Dithering Strengthening this SP4903 37 (Smoothing Filter in Photo Mode) makes images smoother and reduces the occurrence of moiré but can also cause fading. Strengthen this setting only when necessary. Only valid if SP 4901 001 is at 0. Smoothing Coefficient Range SP4903 37 (Smoothing Filter in Photo Mode)
Page 423: Photo Mode Image Quality
IMAGE PROCESSING 20 June 2005 Photo Mode Image Quality This section describes how to select a setting to improve image quality in the Photo mode with dithering in order to create an extremely smooth photo image. Generally, a larger dithering matrix uses rougher dither pattern to reproduce a smoother gray image, but lowering the resolution can make text and lines more difficult to see.
Page 424: Others
20 June 2005 IMAGE PROCESSING 6.5.13 OTHERS Vertical Black Line Correction This section describes how to select a setting to correct vertical black lines. SP4904 5 (Special Text Density) adjusts the overall intensity of the image to eliminate vertical black lines in originals caused by documents scanned on a copy machine with dirty optics.
Page 425: Ads Level
IMAGE PROCESSING 20 June 2005 SP4904 4 Density Setting for Copied Original Mode Settings Density Characteristics Selects normal density (Default) for Generation Copy originals. Produces better gradation in fill areas of high density. If “1” is selected for SP4904, the following SP mode settings may also need adjustment.
Page 426: Practical Application Of Sp Modes
20 June 2005 IMAGE PROCESSING 6.5.14 PRACTICAL APPLICATION OF SP MODES Solving Problems This section describes some common problems that can be solved with SP code adjustments. This table lists the recommended settings; fine adjustments may be required for the actual type of originals that the customer is copying. NOTE: To do the settings in the table below, first you must set the Master SP code to “0”.
Page 427: Recommended Settings For Mtf Filters
IMAGE PROCESSING 20 June 2005 Recommended Settings for MTF Filters Text Mode – Text Mode Filter Setting (25% ~ 64%) – MTF Strength Strong Default Weak Default Settings: Sharp Normal Soft SP4903 20 Main Filter Level: Text SP4903 21 Sub Filter Level: Text SP4903 22 Main Filter Strength SP4903 23 Sub Filter Strength: Text –Text Mode Filter Setting (65% ~ 154%) –...
Page 428 20 June 2005 IMAGE PROCESSING Pale Mode MTF Strength Strong Default Weak Default Settings: Sharp Normal Soft SP4903 55 Filter Level: Light Original SP4903 56 Filter Strength: Light Original Generation Copy Mode MTF Strength Strong Default Weak Default Settings: Sharp Normal Soft SP4903 55 Filter Level: Light...
Page 429: Laser Exposure
LASER EXPOSURE 20 June 2005 6.6 LASER EXPOSURE 6.6.1 OVERVIEW B195D917.WMF 1 LD unit 6 Synchronization detector 2 Cylindrical lens 7 BTL (Barrel Toroidal Lens) 3 Polygonal mirror 8 F-theta mirror 4 Shield glass 9 Toner shield glass 5 Mirror This machine uses two laser diodes to produce electrostatic images on an OPC drum.
Page 430: Auto Power Control (Apc)
20 June 2005 LASER EXPOSURE 6.6.2 AUTO POWER CONTROL (APC) The LD driver on the LDDR drives the laser diode. Even if a constant electric current is applied to the laser diode, the intensity of the output light changes with the temperature.
Page 431: Dual Beam Writing
LASER EXPOSURE 20 June 2005 6.6.3 DUAL BEAM WRITING This LD unit employs two laser diodes [A] (LD) and [B] (L2). Each face of the polygon mirror writes two main scan lines, and twelve main scans are produced when the polygon mirror rotates once.
Page 432: Laser Beam Pitch Change Mechanism
20 June 2005 LASER EXPOSURE 6.6.4 LASER BEAM PITCH CHANGE MECHANISM B195D543.WMF The LD positioning motor [A] moves the LD unit housing [B] up and down and changes the position of L2 (L1 does not move). Both LD unit positions are at fixed distances from the LD unit home position sensor [C].
Page 433: Ld Safety Switches
LASER EXPOSURE 20 June 2005 6.6.5 LD SAFETY SWITCHES BICU LDDR Upper Right Cover Switch CN312-15,4,2 CN402-1,4,14 CN403-1 LD5V CN403-3 Front Cover Safety Switch B195D930.WMF To ensure personal safety and to prevent the laser beam from inadvertently switching on during servicing, power to the laser diode is switched off when the front cover or upper right cover is opened.
Page 434: Photoconductor Unit (Pcu)
20 June 2005 PHOTOCONDUCTOR UNIT (PCU) 6.7 PHOTOCONDUCTOR UNIT (PCU) 6.7.1 OVERVIEW B195D931.WMF 1. Toner Collection Coil 7. Charge Roller 2. Toner Collection Plate 8. Charge Roller Cleaning Roller 3. Image Density Sensor 9. Drum Cleaning Blade 2 4. Pick off Pawl 10.
Page 435: Drum Cleaning
PHOTOCONDUCTOR UNIT (PCU) 20 June 2005 6.7.2 DRUM CLEANING B195D932.WMF The PxP (Polyester Polymerization) toner of this machine is of much finer particle size so in addition to the stationary cleaning blade, mounted with two screws at the bottom of the PCU, an additional cleaning blade [A] has been added to increase the efficiency of drum cleaning.
Page 436: Drive Mechanism
20 June 2005 PHOTOCONDUCTOR UNIT (PCU) 6.7.3 DRIVE MECHANISM The drive from the main motor [A] is transmitted to the drum [B] through a series of gears, a timing belt [C], and the drum drive shaft [D]. The main motor has a drive controller, which outputs a motor lock signal when the rotation speed is out of the specified range.
Page 437: Drum Charge
DRUM CHARGE 20 June 2005 6.8 DRUM CHARGE 6.8.1 OVERVIEW B195D936.WMF This copier uses a drum charge roller to charge the drum. The drum charge roller [A] contacts the surface of the drum [B] to give it a negative charge. The high voltage supply board [C] supplies a negative dc voltage to the drum charge roller through the charge roller terminal [D], bias plate [E], and the rear roller bushing [F] to give the drum surface a negative charge of –950V.
Page 438: Charge Roller Voltage Correction
20 June 2005 DRUM CHARGE 6.8.2 CHARGE ROLLER VOLTAGE CORRECTION Correction for Environmental Conditions 3 cm 3 cm ID Sensor Pattern Sub Scan Direction Charge Voltage -1500 V Laser Diode Drum Potential -850 V -600 V Development Bias -550 V -480 V -150 V ID Sensor Output...
Page 439: Correction For Paper Width And Thickness
DRUM CHARGE 20 June 2005 6.8.3 CORRECTION FOR PAPER WIDTH AND THICKNESS NOTE: This correction is done for the bypass tray only. The by-pass tray can be used for non-standard paper narrower than sizes accepted by the paper trays. Thicker paper, OHP sheets, etc. can also be loaded in the by-pass tray but adjustments must be performed with the SP modes listed below in order to avoid jams and copy quality problems.
Page 440: Id Sensor Pattern Production Timing
20 June 2005 DRUM CHARGE 6.8.4 ID SENSOR PATTERN PRODUCTION TIMING An ID sensor pattern is created after the main machine is powered on, and after finishing a job of 10 or more sheets. The ID sensor pattern production interval can be adjusted with SP2-210 (ID Sensor Pattern Interval).
Page 441: Development
DEVELOPMENT 20 June 2005 6.9 DEVELOPMENT 6.9.1 OVERVIEW B195D939.WMF 1 Drum 5 Mixing Auger 2 Development Roller 6 Development Filter 3 Paddle Roller 7 Doctor Blade 4 TD Sensor 6-60...
Page 442: Drive Mechanism
20 June 2005 DEVELOPMENT 6.9.2 DRIVE MECHANISM The feed/development motor [A] drives the development roller [B] through the gears and the paddle roller gear [C]. The drive shaft engages and disengages the paddle roller gear when the development unit is inserted into and removed from the machine.
Page 443: Development Bias
DEVELOPMENT 20 June 2005 6.9.4 DEVELOPMENT BIAS Mechanism Black areas of the latent image are at a low negative charge (about –150 V) and white areas are at a high negative charge (about –850 V). To attract negatively charged toner to the black areas of the latent image on the drum, the high voltage supply board [A] applies a bias of –560 volts to the...
Page 444: Toner Supply
20 June 2005 DEVELOPMENT 6.9.5 TONER SUPPLY Toner bottle replenishment mechanism B195D800.WMF When the toner bottle is installed in the bottle holder [A], pin [B] slides up the side of the PCU [C], pulling out the toner shutter [D]. When the toner bottle holder lever [E] is returned to its original position, the cap [F] pulls away and is kept in place by the chuck [G].
Page 445: Toner Supply Mechanism
DEVELOPMENT 20 June 2005 Toner supply mechanism B195D943.WMF B195D944.WMF B195D924.WMF The toner supply motor [A] rotates the toner bottle [B] and the mylar blades [C] (see below). Toner falls into the toner bottle holder, and the toner supply mylar blades [C] transfer the toner to slit [D].
Page 446: Toner Scatter Prevention
20 June 2005 DEVELOPMENT Toner Scatter Prevention To reduce toner scattering, a velvet strip [A] extends across the length of the fusing unit, Seals are attached at each end of the strip [B] and [C]. B195D945.WMF 6-65...
Page 447: Sensor Control Mode
DEVELOPMENT 20 June 2005 Toner density control There are two modes for controlling and maintaining constant toner supply: sensor control (both direct and indirect) and image pixel count control. The mode can be changed with SP2-208-1 (Toner Supply Mode). NOTE: The factory setting is sensor control mode; image pixel count mode should only be used temporarily until a defective TD or ID sensor can be replaced.
Page 448: Image Pixel Count Mode
20 June 2005 DEVELOPMENT Image Pixel Count Mode This mode should only be used only as a temporary measure while waiting for replacement parts, such as a TD sensor. This mode controls the toner supply amount using the same method for determining the toner bottle motor on time. However, the values that were in effect when the toner density control mode was changed over to image pixel count mode with SP2-208-1 (Toner Supply Mode) remain in effect and cannot be changed.
Page 449: Toner End Recovery
DEVELOPMENT 20 June 2005 6.9.7 TONER END RECOVERY If the front door is opened and then closed while a toner near end/end condition exists, the machine will attempt to recover. When the front door is closed, the toner supply motor turns on to supply toner. The machine checks the TD sensor output 2 seconds after the main motor turns on (Vtp), and the sensor is checked again every 1 second (Vtp The machine detects the toner concentration using Vref, Vt (10), Vtp, and Vtp...
Page 450: Drum Cleaning And Toner Recycling
20 June 2005 DRUM CLEANING AND TONER RECYCLING 6.10 DRUM CLEANING AND TONER RECYCLING 6.10.1 DRUM CLEANING This machine employs a counter blade system. After the image is transferred to paper, a cleaning blade [A] removes any toner remaining on the drum. The toner collection coil [B] carries scraped off toner to the toner collection plate [C].
Page 451: Paper Feed
PAPER FEED 20 June 2005 6.11 PAPER FEED 6.11.1 OVERVIEW B195D948.WMF 1 Upper pick-up roller 9 Lower paper feed roller 2 Upper paper height sensor 10 Lower separation roller 3 Upper paper feed roller 11 Lower paper height sensor 4 Upper relay sensor 12 Lower pick-up roller 5 Upper relay roller 13 Lower paper size dial...
Page 452: Paper Feed Drive
20 June 2005 PAPER FEED 6.11.2 PAPER FEED DRIVE The feed/development motor [A] drives the pick-up and feed mechanism of both the upper and second paper feed stations through gears and the paper feed clutches [B]. When the paper feed clutch turns on, the pick-up roller, paper feed roller, and separation roller start rotating to feed the paper.
Page 453: Paper Lift
PAPER FEED 20 June 2005 6.11.4 PAPER LIFT The paper size switch [A] detects when the paper tray [B] is set in the machine, and the tray lift motor [C] rotates, and the coupling gear [D] on the tray lift motor engages the pin [E] on the lift arm shaft [F].
Page 454: Paper End Detection
20 June 2005 PAPER FEED 6.11.5 PAPER END DETECTION B195D954.WMF If there is paper in the paper tray, the paper end feeler [A] is raised by the paper stack, and the paper end sensor [B] is deactivates. When the paper tray runs out of paper, the paper end feeler drops into the cutout [C] in the tray bottom plate and the paper end sensor is activated.
Page 455: Paper Registration
PAPER FEED 20 June 2005 6.11.6 PAPER REGISTRATION B195D955.WMF The registration drive roller [A] and idle roller [B] correct the skew of the paper to ensure that the leading edge of the paper is positioned correctly at the drum. The paper feed/development motor [C] drives the registration mechanism.
Page 456: Paper Size Detection
20 June 2005 PAPER FEED 6.11.7 PAPER SIZE DETECTION The paper size switch includes four microswitches. Actuators behind the paper size dial actuate the sensors. Each paper size has its own actuator, with a unique combination of notches. To determine the paper size, the CPU reads which switches the actuator has turned off.
Page 457: By-Pass Tray
BY-PASS TRAY 20 June 2005 6.12 BY-PASS TRAY 6.12.1 OVERVIEW B195D956.WMF Paper feed roller Paper end sensor Pick-up roller By-pass tray Separation roller 6-76...
Page 458: By-Pass Tray Operation
20 June 2005 BY-PASS TRAY 6.12.2 BY-PASS TRAY OPERATION B195D957.WMF B195D958.WMF The by-pass unit is directly driven by the copier through gear [A]. When the print key is pressed, the pick-up solenoid [B] turns on and the pick-up roller [C] moves onto the paper. When the by-pass tray runs out of paper, the paper end feeler [D] drops into the cutout in the by-pass tray and the paper end sensor [E] is activated.
Page 459: By-Pass Paper Size Detection
BY-PASS TRAY 20 June 2005 6.12.3 BY-PASS PAPER SIZE DETECTION 11" " " B195D959.WMF B195D960.WMF The paper size sensor board [A] monitors the paper width. The rear side fence is connected to the terminal plate. The pattern for each paper width is unique.
Page 460: Duplex Unit
20 June 2005 DUPLEX UNIT 6.13 DUPLEX UNIT 6.13.1 OVERVIEW B195D961.WMF Entrance sensor Upper transport roller Inverter gate Lower transport roller Inverter roller Exit sensor 6-79...
Page 461: Duplex Drive Layout
DUPLEX UNIT 20 June 2005 6.13.2 DUPLEX DRIVE LAYOUT B195D962.WMF Inverter roller Transport motor Inverter motor Lower transport roller Upper transport roller 6-80...
Page 462: Duplex Basic Operation
20 June 2005 DUPLEX UNIT 6.13.3 DUPLEX BASIC OPERATION To increase the productivity of the duplex unit, copies are printed as follows. Longer than A4 lengthwise/LT lengthwise The duplex unit can store only one sheet of copy paper. Example: 8 pages. The number [A] in the illustration shows the order of pages. The number [B] in the illustration shows the order of sheets of copy paper (if shaded, this indicates the second side).
Page 463: Duplex Unit Feed In And Exit Mechanism
DUPLEX UNIT 20 June 2005 6.13.4 DUPLEX UNIT FEED IN AND EXIT MECHANISM B195D965.WMF B195D967.WMF Feed-in The inverter gate solenoid [A] stays off and the inverter rollers [B] rotate clockwise. A sheet of paper is sent to the inverter section [C]. NOTE: The cover guide has been eliminated in order to accommodate paper sizes longer than A4/LT in the reverse feed path which has been lengthened in the design of this machine.
Page 464: Image Transfer And Paper Separation
20 June 2005 IMAGE TRANSFER AND PAPER SEPARATION 6.14 IMAGE TRANSFER AND PAPER SEPARATION 6.14.1 OVERVIEW B195D966.WMF 1 Transfer belt 6 OPC 2 Drive roller 7 Pick-off pawls 3 Transfer belt cleaning blade 8 ID sensor 4 Transfer roller 9 Contact lever 5 Idle roller 10 Transfer belt contact clutch/cam 6-83...
Page 465: Belt Drive Mechanism
IMAGE TRANSFER AND PAPER SEPARATION 20 June 2005 6.14.2 BELT DRIVE MECHANISM After the main motor switches on during copying, the transfer belt contact clutch [A] switches on after a specified interval and the cam [F] makes a half-turn to raise the contact lever [E] and bring the transfer belt [D] into contact with the drum.
Page 466: Image Transfer And Paper Separation Mechanism
20 June 2005 IMAGE TRANSFER AND PAPER SEPARATION 6.14.4 IMAGE TRANSFER AND PAPER SEPARATION MECHANISM When the registration clutch switches on to align the leading edge of the paper [A] with the image on the drum [B], the transfer belt is [C] is away from the drum.
Page 467: Transfer Belt Charge
IMAGE TRANSFER AND PAPER SEPARATION 20 June 2005 6.14.5 TRANSFER BELT CHARGE Mechanism B195D973.WMF The high voltage supply board [A] applies a positive current to the transfer belt [B] through the terminal block [C], terminal plate [D], and the bias roller [E]. The high voltage supply board adjusts the current to the roller to keep a small but constant current flow to ground through the belt, paper, and drum.
Page 468: Correction For Paper Width And Thickness
20 June 2005 IMAGE TRANSFER AND PAPER SEPARATION Correction for paper width and thickness A range of SP modes is available in order to adjust the machine so it can handle papers of non-standard size and thickness. For paper width, there are two thresholds. The factory settings are 150 mm (5.9”) and 216 mm (8.5”).
Page 469: Currents Applied To Leading Edge, Image Areas - By-Pass Feed
IMAGE TRANSFER AND PAPER SEPARATION 20 June 2005 Currents applied to leading edge, image areas - by-pass feed Transfer current can also be adjusted for the leading edge and the image area, and for by-pass feed. The timing for starting to apply leading edge current, for the switchover from leading edge current to image area current, and for switching off at the trailing edge can also be changed.
Page 470: Transfer Belt Cleaning Mechanism
20 June 2005 IMAGE TRANSFER AND PAPER SEPARATION 6.14.6 TRANSFER BELT CLEANING MECHANISM B195D975.WMF The cleaning blade [A], always in contact with the transfer belt, scrapes off toner and paper dust remaining on the transfer belt. Scraped off toner and paper dust falls into the toner collection tank [B] in the transfer belt unit.
Page 471: Image Fusing And Paper Exit
IMAGE FUSING AND PAPER EXIT 20 June 2005 6.15 IMAGE FUSING AND PAPER EXIT B195D976.WMF 6.15.1 OVERVIEW 1 Paper exit sensor 10 Cleaning roller 2 De-curler rollers 11 Entrance guide 3 Junction gate 12 Fusing lamp (center) 4 Idle roller (duplex unit) 13 Fusing lamp (ends) 5 Fusing unit exit sensor 14 Thermistors (center/end)
Page 472: Fusing Drive
20 June 2005 IMAGE FUSING AND PAPER EXIT 6.15.2 FUSING DRIVE The fusing exit motor [A] drives the fusing unit through the gears [B] and also drives the paper exit rollers [C] through a gear and a timing belt [D]. B195D603.WMF 6.15.3 FUSING DRIVE RELEASE MECHANISM The fusing unit drive release mechanism...
Page 473: Fusing Entrance Guide Shift Mechanism
IMAGE FUSING AND PAPER EXIT 20 June 2005 6.15.4 FUSING ENTRANCE GUIDE SHIFT MECHANISM The entrance guide [A] has two holes on each side to adjust for paper thickness to prevent creasing. Normally, the left screw hole [C] on each side is used. For thin paper, use screw holes [B] to move the entrance guide to the left.
Page 474: Pressure Roller
20 June 2005 IMAGE FUSING AND PAPER EXIT 6.15.6 PRESSURE ROLLER The pressure springs [A] apply constant pressure between the hot roller [B] and the pressure roller [C]. The applied pressure can be changed by adjusting the position of the pressure springs.
Page 475: Cleaning Mechanism
IMAGE FUSING AND PAPER EXIT 20 June 2005 6.15.7 CLEANING MECHANISM The cleaning roller [A], in constant contact with the pressure roller [B], collects toner and paper dust from the surface of the pressure roller. Because the cleaning roller is metal, it can collect adhering matter better than the pressure roller, which is coated with Teflon.
Page 476: Hot Roller Stripper Cleaning
20 June 2005 IMAGE FUSING AND PAPER EXIT 6.15.8 HOT ROLLER STRIPPER CLEANING Toner clinging to the hot roller strippers can cause black dots to appear on the back sides of copies. To ensure that the hot roller strippers are clean and not contaminated by old toner;...
Page 477: Medium Jobs
IMAGE FUSING AND PAPER EXIT 20 June 2005 Medium Jobs 1st Cleaning x2 Job End Fusing Motor 15 s 15 s 15 s 15 s B195D922.WMF After the machine prints a job of 30 to 99 continuous pages, the 1st Cleaning is done twice.
Page 478: Sp Settings For Post-Job Cleaning
20 June 2005 IMAGE FUSING AND PAPER EXIT SP Settings for Post-Job Cleaning The previous description of stripper cleaning with drum rotation after small, medium, and large print jobs is based on the default settings of SP3905. These settings can be adjusted.
Page 479: Fusing Temperature Control
IMAGE FUSING AND PAPER EXIT 20 June 2005 6.15.9 FUSING TEMPERATURE CONTROL B195D985.WMF The fusing unit has two fusing lamps: the first fusing lamp (center: 650W) [A] heats the center of the fusing roller, and the second fusing lamp (ends: 650W) [B] heats both ends of the hot roller.
Page 480: Temperature Control
20 June 2005 IMAGE FUSING AND PAPER EXIT Temperature Control B082 (45 cpm) B079 (35 cpm) °C °C Fusing Temp. 175°C Fusing Temp. 170°C 165°C 160°C Center Center Main SW ON Re-load Main SW ON Re-load B195D929.WMF There are two types of temperature control: On/off control (Default) Phase control.
Page 481: Fusing Idling Temperature
IMAGE FUSING AND PAPER EXIT 20 June 2005 Fusing Idling Temperature If copies are not sufficiently fused soon after the main power switch is turned on, fusing idling should be enabled with SP1103 1. When fusing idling is enabled, it is done when the temperature reaches the print ready (“re-load”) temperature.
Page 482: Cpm Down For Thick Paper
20 June 2005 IMAGE FUSING AND PAPER EXIT 6.15.10 CPM DOWN FOR THICK PAPER Because the fusing temperatures are set lower for the new toner which has a lower melting point, the results of printing on thick paper cannot be guaranteed at 45 cpm on the B138.
Page 483: Cooling And Overheat Protection
IMAGE FUSING AND PAPER EXIT 20 June 2005 6.15.11 COOLING AND OVERHEAT PROTECTION B195D986.WMF The fusing unit operates at temperatures lower than the previous model in order to accommodate the new toner which has a lower melting temperature. In order to further ensure cooler running temperatures for the fusing unit, two cooling fans have been added.
Page 484: Overheat Protection
20 June 2005 IMAGE FUSING AND PAPER EXIT 6.15.12 OVERHEAT PROTECTION If the hot roller temperature becomes greater than 250 C, the CPU cuts off the power to the fusing lamp, and SC543 (Fusing Overheat Error) will be displayed. Even if the thermistor overheat protection fails, there is a thermostat in series with the common ground line of the fusing lamp.
Page 485: Energy Saver Modes
ENERGY SAVER MODES 20 June 2005 6.16 ENERGY SAVER MODES 6.16.1 OVERVIEW Operation Sw. Off -or- Auto Off Timer (10 s to 4 hrs / Default: 60 s) Stand-by Mode Energy Saver Key On -or- Energy Saver Timer Energy Saver Key Off (10 s to 4 hrs / Default: 60 s) Return Time Less than 3 s Operation Sw.
Page 486: Energy Saver Mode
20 June 2005 ENERGY SAVER MODES 6.16.2 ENERGY SAVER MODE Entering the energy saver mode The machine enters energy saver mode when one of the following is done. The Clear Mode/Energy Saver Key is held down for a second. The energy saver timer runs out after the end of a job. What happens in energy saver mode When the machine enters energy saver mode, the fusing lamp drops to a certain temperature, and the operation panel indicators are turned off except for the...
Page 487: Auto Off Mode
ENERGY SAVER MODES 20 June 2005 6.16.3 AUTO OFF MODE There are two Auto Off modes: Off Stand-by mode and Off mode. The difference between Off Stand-by mode and Off mode is the machine’s condition when the machine enters Auto Off mode. Entering off stand-by and off modes The machine enters the Off Stand-by mode or Off mode when one of the following is done.
Page 488: Off Mode
20 June 2005 ENERGY SAVER MODES Off Mode The system +5V supply also turns off. However, +5VE (+5V for energy saver mode) is still activated. When the machine detects a ringing signal, off-hook signal, or receives a print job, the machine returns to the Off Stand-by mode and the system +5V and +24V supplies are activated.
Page 489: Specifications
20 June 2005 SPECIFICATIONS SPECIFICATIONS 1. GENERAL SPECIFICATIONS Configuration Desktop Copy Process Dry electrostatic transfer system Original Sheet/Book Original Size Maximum A3/11" x 17" Copy Paper Size Paper tray, A3/11" × 17" - A5 SEF Duplex: By-pass tray: A3/11" × 17" - A6 SEF Non-standard Width: 100 - 297 mm (3.9"...
Page 490: Power Consumption
SPECIFICATIONS 20 June 2005 Power Consumption Mainframe only B195/B264 B198/B265 Copying Less than 1.3 kW Less than 1.3 kW Warm-up Less than 1.4 kW Less than 1.4 kW Stand-by Less than 123W Less than 148W EU, Asia Less than 126W EU, Asia Less than 138W Auto Off Mode...
Page 491: Machine Configuration
20 June 2005 SPECIFICATIONS 2. MACHINE CONFIGURATION B195/B264V901.WMF 1. Platen cover 8. Paper tray unit 2. ARDF 9. Two-tray finisher (2 shift trays) 3. One-bin tray 10. Booklet Finisher 4. Duplex unit 11. 1000 Sheet Finisher (1 shift tray) 5. By-pass tray 12.
Page 492 SPECIFICATIONS 20 June 2005 Key: Symbol: U: Unique option, C: Option also used with other products Item Machine Code B195/B264 B195/B264 B198/B265 B198/B265 ARDF (See Note 1.) B714 Platen Cover (See Note 1.) G329 Paper Tray Unit B542 LCT (Large Capacity Tray) B543 1-Bin Tray B544...
Page 493: Optional Equipment
20 June 2005 SPECIFICATIONS 3. OPTIONAL EQUIPMENT ARDF (B714) Original Size: Normal Original Mode: A3 to B6, DLT to HLT Duplex Original Mode: A3 to B5, DLT to HLT Original Weight: Normal Original Mode: 40 ~ 128 g/m (11 ~ 34 lb.) Duplex Original Mode: 52 ~ 105 g/m (14 ~ 28 lb.) Table Capacity:...
Page 494 SPECIFICATIONS 20 June 2005 ONE-BIN TRAY (B544) A5 SEF to A3 SEF Paper Size ”x8 ” SEF to 11”x17” SEF Paper Weight: 60 g/m ~ 105 g/m (16 lb. ~ 28 lb.) Tray Capacity: 125 sheets (80 g/m , 20 lb.) Power Source: 5 Vdc, 24 Vdc (from copier) Power Consumption:...
Page 495 20 June 2005 SPECIFICATIONS TWO-TRAY FINISHER (B545) NOTE: The punch unit is an option for this machine. Paper Size Normal/Shift Mode: A3 to A5/DLT to HLT (A6L in no shift mode and no staple mode) Staple Mode: A3 to B5/DLT to LT Punch Mode: 2 Holes: A3 to A5/DLT to HLT...
Page 496 SPECIFICATIONS 20 June 2005 Booklet Finisher (B546) Paper Size Tray Modes Sizes Proof tray A3 to A5, DLT to HLT No staple mode A3 to A5, DLT to HLT Staple Rear A4 SEF, LG SEF, LT SEF Mode Front/Slant A3 SEF, A4 LEF/SEF, B4 SEF, B5 Shift LEF, DLT SEF, LG SEF, LT LEF/SEF tray...
Page 497 20 June 2005 SPECIFICATIONS Staple Capacity Modes Paper size Total capacity A4 LEF, LT LEF or shorter 50 sheets Staple A4 SEF, LT SEF or longer 30 sheets Saddle stitch 15 sheets Staple Position Staple mode: 4 positions 1 staple: 3 positions (Rear, Front/Slant, Rear/Slant) 2 staples: 1 position Saddle stitch mode: 2 positions, 2 staples (center), fixed position Staple Replenishment...

Ricoh A-C4 Service Manual

Installation Procedure

Preventive Maintenance Schedule

Replacement and Adjustment

Troubleshooting

Service Tables

Detailed Section Descriptions

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