Sony Vaio PCV-W500GN1 Service Manual
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Sony Vaio PCV-W500GN1 Service Manual

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SERVICE MANUAL
PCV-W500GN1
American Area
US Model
Canadian Model
Ver. 1-2003H
Revision History
Line up: PCV-W500GN1
• Design and specifications are subject to
change without notice.
2003H1600-1
©2003 Sony Corporation
Published by EMCS VAIO-GSC [SOC]
9-874-380-01
TOP
FOR SAFETY
FOR SAFETY
DISASSEMBLY
DISASSEMBLY
FLAMEHARNESS
FLAMEHARNESS
PCV-W500GN1
EXPLODED VIEW
PARTS LIST
PARTS LIST
EXPLODED VIEW
PERSONAL COMPUTER

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Summary of Contents for Sony Vaio PCV-W500GN1

  • Page 1 EXPLODED VIEW SERVICE MANUAL PCV-W500GN1 American Area US Model Canadian Model Ver. 1-2003H PCV-W500GN1 Revision History Line up: PCV-W500GN1 • Design and specifications are subject to PERSONAL COMPUTER change without notice. 2003H1600-1 ©2003 Sony Corporation Published by EMCS VAIO-GSC [SOC] 9-874-380-01...
  • Page 2 Also check Sony, VAIO and CLIE are trademarks or the area around the repair location to ensure that Labels and stamps on the cabinet, chassis, and registered trademarks of Sony. Microsoft,...
  • Page 3 FOR SAFETY FOR SAFETY DISASSEMBLY FLAMEHARNESS EXPLODED VIEW PARTS LIST PARTS LIST FLAMEHARNESS EXPLODED VIEW DISASSEMBLY ENX-20 BOARD, 10 MOTER BOARD 3 REAR COVER (MAIN) 4 ANL-42 BOARD RISER BOARD (CIEL-R) 7 MAIN UNIT 1 11 DC FAN (WITH HEAT 1 TOP (COVER) ASSY 5 HDD SINK)
  • Page 4 FOR SAFETY FOR SAFETY DISASSEMBLY FLAMEHARNESS EXPLODED VIEW PARTS LIST PARTS LIST FLAMEHARNESS EXPLODED VIEW DISASSEMBLY CONTINUED FROM PREVIOUS PAGE 14 FRONT UNIT 15 REAR COVER (LCD) 16 KEYBOARD UNIT ASSY 19 LEX-48 BOARD LCD UNIT CNX-217 BOARD, INVERTER UNIT, RAY-CATCHER UNIT 23 ANL-41 BOARD DVD-RW, SLIMDE BOARD 1...

  • Page 5: Top (Cover) Assy

    FOR SAFETY FOR SAFETY DISASSEMBLY FLAMEHARNESS EXPLODED VIEW PARTS LIST PARTS LIST FLAMEHARNESS EXPLODED VIEW DISASSEMBLY TOP (COVER) ASSY Detents 1 While pressing the release Detents Top (cover) assy button, slide the Top (cover) assy in the direction of the Release button arrow and disengage the nine detents.
  • Page 6 FOR SAFETY FOR SAFETY DISASSEMBLY FLAMEHARNESS EXPLODED VIEW PARTS LIST PARTS LIST FLAMEHARNESS EXPLODED VIEW DISASSEMBLY MEMORY 1 Remove the Memory module screw. +B (3 X 6) 7-682-547-09 Black Memory protection 2 Remove the Memory bracket protection bracket. 3 Open the two clips. 4 Pull out the Memory module from the board in the vertical direction.

  • Page 7: Rear Cover (Main)

    FOR SAFETY FOR SAFETY DISASSEMBLY FLAMEHARNESS EXPLODED VIEW PARTS LIST PARTS LIST FLAMEHARNESS EXPLODED VIEW DISASSEMBLY REAR COVER (MAIN) 1 Remove the two screws. +B (3 X 6) 7-682-547-09 Black 2 Remove the two screw-covers. 3 Remove the four screws. +B (3 X 6) 7-682-547-04 Silver...

  • Page 8: Anl-42 Board

    FOR SAFETY FOR SAFETY DISASSEMBLY FLAMEHARNESS EXPLODED VIEW PARTS LIST PARTS LIST FLAMEHARNESS EXPLODED VIEW DISASSEMBLY ANL-42 BOARD 1 Remove the When installing, connect screw. the connectors having +B (3 X 6) the same color together. 7-682-547-09 Black ANL-42 board 2 Disengage the two detents, and remove the AMP bracket and the...
  • Page 9 FOR SAFETY FOR SAFETY DISASSEMBLY FLAMEHARNESS EXPLODED VIEW PARTS LIST PARTS LIST FLAMEHARNESS EXPLODED VIEW DISASSEMBLY 1 Remove the four screws. +B (3 X 6) 7-682-547-09 Black 2 Remove the bracket assy and HDD in the direction of the arrow. 3 Remove the two connectors.

  • Page 10: Io (Panel) Assy, Hinge (Cover)

    FOR SAFETY FOR SAFETY DISASSEMBLY FLAMEHARNESS EXPLODED VIEW PARTS LIST PARTS LIST FLAMEHARNESS EXPLODED VIEW DISASSEMBLY IO (PANEL) ASSY, HINGE (COVER) 1 Remove the four screws, and remove the Main shassis (stay). Hinge (cover) Detents +B (3 X 6) 7-682-547-09 Black 2 Disengage the four detents, and remove the...

  • Page 11: Main Unit

    FOR SAFETY FOR SAFETY DISASSEMBLY FLAMEHARNESS EXPLODED VIEW PARTS LIST PARTS LIST FLAMEHARNESS EXPLODED VIEW DISASSEMBLY MAIN UNIT-1 1 Disconnect the harness from the cable clamp. Cable clamp UL tape 2 Peel off the UL tape. 3 Remove the four screws.
  • Page 12 FOR SAFETY FOR SAFETY DISASSEMBLY FLAMEHARNESS EXPLODED VIEW PARTS LIST PARTS LIST FLAMEHARNESS EXPLODED VIEW DISASSEMBLY MAIN UNIT-2 1 Disconnect the harness by staighting up coating clip slightly. 2 While tilting the Main unit in the direction of Coating clip the arrow A, disconnect the two connectors.

  • Page 13: Enx-20 Board, Riser Board

    FOR SAFETY FOR SAFETY DISASSEMBLY FLAMEHARNESS EXPLODED VIEW PARTS LIST PARTS LIST FLAMEHARNESS EXPLODED VIEW DISASSEMBLY ENX-20 BOARD, RISER BOARD 1 Remove the two connectors. Coaching clip 2 Remove the Riser board three screws. +B (3 X 6) 7-682-547-09 ENX-20 board Black 3 Remove the ENX-20 board, DC fan, and others in the...

  • Page 14: Mother Board

    FOR SAFETY FOR SAFETY DISASSEMBLY FLAMEHARNESS EXPLODED VIEW PARTS LIST PARTS LIST FLAMEHARNESS EXPLODED VIEW DISASSEMBLY MOTHER BOARD 1 Remove the two screws. +PSW (3 X 5) 7-682-946-01 Gold CNR (askey) 2 Lift up the CNR (askey) modem modem in the direction of the arrow A, and disconnect Mother board the B-to-B connector.

  • Page 15: Dc Fan (With Heat Sink)

    FOR SAFETY FOR SAFETY DISASSEMBLY FLAMEHARNESS EXPLODED VIEW PARTS LIST PARTS LIST FLAMEHARNESS EXPLODED VIEW DISASSEMBLY !¡ DC FAN (WITH HEAT SINK) 1 Remove the connector. Clips Clip When assembling, make sure that the 2 Press the clips in the clips securely hook direction of the arrow A on the sockets.
  • Page 16 FOR SAFETY FOR SAFETY DISASSEMBLY FLAMEHARNESS EXPLODED VIEW PARTS LIST PARTS LIST FLAMEHARNESS EXPLODED VIEW DISASSEMBLY !™ 1 Raise the lever in the direction of the arrow A. 2 Pull the CPU straight up and remove it. To replace the CPU or heat sink (in case that CPU is equipped with heat sink), install new CPU or heat sink after thermal dissipation grease is wiped off and apply the grease to the position shown...

  • Page 17: Switching Power

    FOR SAFETY FOR SAFETY DISASSEMBLY FLAMEHARNESS EXPLODED VIEW PARTS LIST PARTS LIST FLAMEHARNESS EXPLODED VIEW DISASSEMBLY !£ SWITCHING POWER 1 Peel off the UL tape. Attach the UL tape 1 to secure the harness as 2 Remove the shown in the right picture. two screws.

  • Page 18: Front Umit

    FOR SAFETY FOR SAFETY DISASSEMBLY FLAMEHARNESS EXPLODED VIEW PARTS LIST PARTS LIST FLAMEHARNESS EXPLODED VIEW DISASSEMBLY !¢ FRONT UMIT 1 Remove the connector. Herness cover Front unit bracket assy 2 Remove the four screws, and remove the Hinge (main) and the Front unit together. +PS (4 X 5) 7-682-659-01 Gold...

  • Page 19: Rear Cover (Lcd) Assy

    FOR SAFETY FOR SAFETY DISASSEMBLY FLAMEHARNESS EXPLODED VIEW PARTS LIST PARTS LIST FLAMEHARNESS EXPLODED VIEW DISASSEMBLY !∞ REAR COVER (LCD) ASSY Rear panel assy 1 Disengage the lower two Detents Detent part detents and the upper Detent detent part, and remove Rear cover the rear panel assy.

  • Page 20: Keyboard Unit

    FOR SAFETY FOR SAFETY DISASSEMBLY FLAMEHARNESS EXPLODED VIEW PARTS LIST PARTS LIST FLAMEHARNESS EXPLODED VIEW DISASSEMBLY !§ KEYBOARD UNIT 1 Peel off the UL tape. Route the cables as shown in the figure. Attach the UL tape 2 Disconnect the connector. (1) to secure Keyboard harness the harness as...

  • Page 21: Cnx-217 Board, Inverter Unit, Ray-Catcher Unit

    FOR SAFETY FOR SAFETY DISASSEMBLY FLAMEHARNESS EXPLODED VIEW PARTS LIST PARTS LIST FLAMEHARNESS EXPLODED VIEW DISASSEMBLY !¶ CNX-217 BOARD, INVERTER UNIT, RAY-CATCHER UNIT 1 Open wide the Coating Attach the two UL tapes (7) UL tape clip, and disconnect the to secure the harness and harness.

  • Page 22: Speaker Unit

    FOR SAFETY FOR SAFETY DISASSEMBLY FLAMEHARNESS EXPLODED VIEW PARTS LIST PARTS LIST FLAMEHARNESS EXPLODED VIEW DISASSEMBLY !• SPEAKER UNIT 1 Peel off the three UL tapes. 2 Remove the Speaker unit and the Speaker bushing Speaker bushing together, and remove the Speaker bushing.
  • Page 23 FOR SAFETY FOR SAFETY DISASSEMBLY FLAMEHARNESS EXPLODED VIEW PARTS LIST PARTS LIST FLAMEHARNESS EXPLODED VIEW DISASSEMBLY !ª LEX-48 BOARD 1 Remove the Give folding to flexible flat board three screws. +PS (3 X 6) 7-682-647-01 LEX-48 board Gold Flexible flat cable LCD unit, LCD chassis assy, (LED) 2 Disengage the fourteen...

  • Page 24: Lcd Unit

    FOR SAFETY FOR SAFETY DISASSEMBLY FLAMEHARNESS EXPLODED VIEW PARTS LIST PARTS LIST FLAMEHARNESS EXPLODED VIEW DISASSEMBLY @º LCD UNIT 1 Peel off the five nickel cloth tapes and the two UL tapes. LCD chassis assy 2 Remove the Nickel cloth tape four screws.
  • Page 25 FOR SAFETY FOR SAFETY DISASSEMBLY FLAMEHARNESS EXPLODED VIEW PARTS LIST PARTS LIST FLAMEHARNESS EXPLODED VIEW DISASSEMBLY @¡ DVD-RW, SLIMIDE BOARD-1 1 Disconnect the two connectors. 2 Remove the four screws. +PS (3 X 6) 7-682-647-01 Gold 3 Remove the two screws. +PS (3 X 4) 7-682-645-01 Gold...
  • Page 26 FOR SAFETY FOR SAFETY DISASSEMBLY FLAMEHARNESS EXPLODED VIEW PARTS LIST PARTS LIST FLAMEHARNESS EXPLODED VIEW DISASSEMBLY @™ DVD-RW, SLIMIDE BOARD-2 1 Disconnect the Harness. 2 Peel off the three Nickel cloth tapes, the Gasket DVD-RW (4X7), and the Copper leaf tape. 3 Remove the four screws, and remove the Drive...

  • Page 27: Anl-41 Board

    FOR SAFETY FOR SAFETY DISASSEMBLY FLAMEHARNESS EXPLODED VIEW PARTS LIST PARTS LIST FLAMEHARNESS EXPLODED VIEW DISASSEMBLY @£ ANL-41 BOARD 1 Peel off the Copper leaf tape, and disconnect the connector. 2 Remove the two connectors. 3 Remove the four screws. +PS (3 X 6) 7-682-647-01 Gold...
  • Page 28 FOR SAFETY FOR SAFETY DISASSEMBLY DISASSEMBLY FLAMEHARNESS EXPLODED VIEW PARTS LIST PARTS LIST EXPLODED VIEW FRAMEHARNESS 1 2 3 DC FAN CMOSCLEAR MOTHER BOARD POWER SUPPLY IO PANEL MEMORY BOARD AC INPUT DDR2 CHA_FAN1 100V-120V DC FAN WITH MEMORY BOARD PC CARD HEAT SINK IO CONN1...

  • Page 29: Exploded View

    FOR SAFETY FOR SAFETY DISASSEMBLY DISASSEMBLY FLAMEHARNESS EXPLODED VIEW PARTS LIST PARTS LIST FLAMEHARNESS EXPLODED VIEW REAR UNIT Front unit 1 Main unit – 29 –...
  • Page 30 FOR SAFETY FOR SAFETY DISASSEMBLY DISASSEMBLY FLAMEHARNESS EXPLODED VIEW PARTS LIST PARTS LIST FLAMEHARNESS EXPLODED VIEW MAIN UNIT – 30 –...

  • Page 31: Front Unit

    FOR SAFETY FOR SAFETY DISASSEMBLY DISASSEMBLY FLAMEHARNESS EXPLODED VIEW PARTS LIST PARTS LIST FLAMEHARNESS EXPLODED VIEW FRONT UNIT-1 Front unit 2 – 31 –...
  • Page 32 FOR SAFETY FOR SAFETY DISASSEMBLY DISASSEMBLY FLAMEHARNESS EXPLODED VIEW PARTS LIST PARTS LIST FLAMEHARNESS EXPLODED VIEW FRONT UNIT-2 – 32 –...

  • Page 33: Parts List

    FOR SAFETY FOR SAFETY DISASSEMBLY DISASSEMBLY FLAMEHARNESS EXPLODED VIEW PARTS LIST FLAMEHARNESS EXPLODED VIEW PARTS LIST Basic List Ref.No. Part No. Description W500GN1 NOTE : A-8115-564-A MOTHER BOARD (KO) ASSY (S) • The parts listed here are for service, and therefore they may be A-8114-081-A CPU (P4/2.66G/6S3) ASSY (S) different from the parts shown in circuit diagrams or used in the set.
  • Page 34 FOR SAFETY FOR SAFETY DISASSEMBLY DISASSEMBLY FLAMEHARNESS EXPLODED VIEW PARTS LIST FLAMEHARNESS EXPLODED VIEW Ref.No. Part No. Description Ref.No. Part No. Description W500GN1 W500GN1 1-962-267-21 HARNESS (RELAY) 4-673-353-01 AMP BRACKET 1-962-272-11 HARNESS (AUDIO VOLUME) X-4625-873-2 RISER (CHASSIS) ASSY 1-962-270-11 HARNESS (AUDIO RELAY) X-4626-124-1 HINGE COVER BRACKET ASSY A-8115-563-A...
  • Page 35 FOR SAFETY FOR SAFETY DISASSEMBLY DISASSEMBLY FLAMEHARNESS EXPLODED VIEW PARTS LIST FLAMEHARNESS EXPLODED VIEW Ref.No. Part No. Description Ref.No. Part No. Description W500GN1 W500GN1 4-677-464-01 SHEET, MAINCOVER PROTECTION 7-682-647-01 SCREW +PS 3X6 4-677-496-01 FINGER (IDE) 7-682-659-01 SCREW +PS 4X5 4-669-770-11 GASKET 3X9 7-682-947-01 SCREW +PSW 3X6...
  • Page 36 FOR SAFETY FOR SAFETY DISASSEMBLY DISASSEMBLY FLAMEHARNESS EXPLODED VIEW PARTS LIST FLAMEHARNESS EXPLODED VIEW Assessories & Packing Materials List Ref.No. Part No. Description W500GN1 1-777-786-12 CORD, AC 1-827-426-11 CORD, CONNECTION (F TYPE RF) 1-796-510-31 MOUSE (USB) 1-783-801-32 CORD, CONNECTION 1-477-900-11 REMOTE COMMANDER 4-678-177-11 QUICK START...
  • Page 37 Revision History Suffix Ver. Date Contents QM No. First Ver. 1 2003.08.07 Edition < Remarks > [Confidential] PCV-W500GN1 (AM)

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