Nokia 3230 Service Manual

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Page 1 Transceiver with BL-5B 760mAh Li-Ion battery pack Talk time Standby Note Depends on Up to 4h 100h –150h network parameters Environmental characteristics: • Lead-free soldered SERVICE MANUAL Service Level 1&2 Service Manual 3230 Level 1&2 Copyright © 2005 Nokia Corporation. All rights reserved.
Page 2: Table Of Contents
BATTERY TEST ..................................... 21 FORWARDING OF REPAIRS ............................... 22 ESD PROTECTION REQUIREMENTS............................23 CHANGE HISTORY Status Version No. Date Comments Draft 04.01.2005 Initial draft Approved 16.02.2005 Approval Service Manual 3230 Level 1&2 Copyright © 2005 Nokia Corporation. All rights reserved.
Page 3: Introduction
1. INTRODUCTION The purpose of this document is to help Nokia service levels 1 and 2 workshop technicians to carry out service to Nokia products. This Service Manual is to be used only by authorized Nokia service suppliers, and the content of it confidential.
Page 4: General Repair Information
6. Common Software Service Bulletins etc,… Use General SB-217 as a reference or overview. Please also check Nokia Online (NOL) for latest news and files on a regular basis. Service Manual 3230 Level 1&2 Copyright © 2005 Nokia Corporation. All rights reserved.
Page 5: Pathfinder For Workshop Staff
Videos – Disassembly/Assembly NOKIA Online Care Services Training Phone Models Level 1&2 e-learning courses offer a quick overview of the NOKIA phone and support for how to repair and use the phone: Overview & Guides Disassembly & Assembly Troubleshooting Basic information about the...
Page 6: Exploded View And Component Disposal
4. EXPLODED VIEW AND COMPONENT DISPOSAL Recommendation for the ecologically friendly disposal of components. Colorized components show the different categories. See corresponding ITEM/CIRCUIT REF in the Spare Parts Service Bulletins on NOL. Service Manual 3230 Level 1&2 Copyright © 2005 Nokia Corporation. All rights reserved.
Page 7: Spare Parts Overview
PAGE 7 (23) Approved 1.0 ONNECTING EOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany CONFIDENTIAL 16.02.2005 5. SPARE PARTS OVERVIEW Service Manual 3230 Level 1&2 Copyright © 2005 Nokia Corporation. All rights reserved.
Page 8: Spare Parts List
Service Bulletins (spare parts, SWAP units and service tools) from NOL! This will ensure, that you are using up-to-date order codes only. Therefore Service Bulletins have to be checked from NOL on daily basis. Service Manual 3230 Level 1&2 Copyright © 2005 Nokia Corporation. All rights reserved.
Page 9: Service Tools
FM radio. SS-15 Camera removal tool. One side is for disassembly, the other side for assembly. XCS-1 Service Cable is used to connect FLS-4S to SF-50 . Service Manual 3230 Level 1&2 Copyright © 2005 Nokia Corporation. All rights reserved.
Page 10 Wetec tweezers 22 SA-ESD Wetec tweezers 13 SA-SMD ESD Wetec tweezers PSF SA-ESD Wetec ESD brush E1211 Kaiser Fototechnik airbrush 6315 Wetec dental tool DEM83266/0 Components Scissors 323-5732 Service Manual 3230 Level 1&2 Copyright © 2005 Nokia Corporation. All rights reserved.
Page 11: Sw-Update
4) Now, push down the phone, do not use too much force. 1) Use the shown order to remove the phone from the Move the slide towards the device to connect it with the Flash Adapter. DC-Jack. Service Manual 3230 Level 1&2 Copyright © 2005 Nokia Corporation. All rights reserved.
Page 12: Disassembly Instructions
5Ncm for the Top screws and a torque of 15Ncm for the Bottom screws! 7) Use the SRT-6 to lift the A-Cover a bit. 8) Remove the A-Cover. Service Manual 3230 Level 1&2 Copyright © 2005 Nokia Corporation. All rights reserved.
Page 13 For assembly use the reverse order and a torque of 23Ncm. 15) Remove the C Cover Assy. 16) Take care of the Grounding Clips when re- assembling. Service Manual 3230 Level 1&2 Copyright © 2005 Nokia Corporation. All rights reserved.
Page 14 21) Remove the Engine Module. 22) Remove the Antenna Assy. 23) Use tweezers to remove the Vibra. 24) Use the dental tool to remove the Microphone. Note the guiding when re-assembling. Service Manual 3230 Level 1&2 Copyright © 2005 Nokia Corporation. All rights reserved.
Page 15: Legend For Quick Trouble Shooter
Pads or contacts: Check optical and mechanical condition particularly regarding to corrosion. Clean with ESD brush only, if necessary. No more actions possible send product to the appropriate service supplier with higher service level. Service Manual 3230 Level 1&2 Copyright © 2005 Nokia Corporation. All rights reserved.
Page 16: Quick Trouble Shooter Part 1
PAGE 16 (23) Approved 1.0 ONNECTING EOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany CONFIDENTIAL 16.02.2005 11. QUICK TROUBLE SHOOTER PART 1 Service Manual 3230 Level 1&2 Copyright © 2005 Nokia Corporation. All rights reserved.
Page 17: Quick Trouble Shooter Part 2
PAGE 17 (23) Approved 1.0 ONNECTING EOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany CONFIDENTIAL 16.02.2005 12. QUICK TROUBLE SHOOTER PART 2 Service Manual 3230 Level 1&2 Copyright © 2005 Nokia Corporation. All rights reserved.
Page 18: Quick Trouble Shooter Part 3
PAGE 18 (23) Approved 1.0 ONNECTING EOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany CONFIDENTIAL 16.02.2005 13. QUICK TROUBLE SHOOTER PART 3 Service Manual 3230 Level 1&2 Copyright © 2005 Nokia Corporation. All rights reserved.
Page 19: Camera Gonogo Test
Select Options • Select Delete • Select Yes Press red End key to reach the Home Menu • If the test is failed see Quick Trouble Shooter. Service Manual 3230 Level 1&2 Copyright © 2005 Nokia Corporation. All rights reserved.
Page 20: Bluetooth & Infrared Test
Search window appears, if all Bluetooth devices in range will be displayed, the test is successful! Press red End key to reach the Home Menu • Note: If the Bluetooth is activated, switch it off! Service Manual 3230 Level 1&2 Copyright © 2005 Nokia Corporation. All rights reserved.
Page 21: Gonogo Test
After the optical check a GoNoGo test has to be carried out if the unit has been unscrewed to guarantee the functionality of the phone. Please refer to the actual information on Nokia Online. When using delivered tester support files, take care of the right setup according to the tester type and product type.
Page 22: Forwarding Of Repairs
Add repair documentation e.g. filled-in service note into Fold the swap carton as shown in Spare Parts SB-004. the swap carton. There are two different sizes of swap cartons for common mobile phones. Service Manual 3230 Level 1&2 Copyright © 2005 Nokia Corporation. All rights reserved.
Page 23: Esd Protection Requirements
Grounded service equipment, i.e. soldering station Normal pressured air for cleaning ESD clothes such as coat or frock modules/displays The video covers general issues concerning Electro-Static Discharge (ESD) Service Manual 3230 Level 1&2 Copyright © 2005 Nokia Corporation. All rights reserved.

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