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Sharp R-430EK Service Manual

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R-430EW
BEFORE SERVICING ...................................................................................................... INSIDE FRONT COVER
WARNING TO SERVICE PERSONNEL ............................................................................................................... 1
MICROWAVE MEASUREMENT PROCEDURE ................................................................................................... 2
FOREWORD AND WARNING ............................................................................................................................. 3
PRODUCT SPECIFICATIONS ............................................................................................................................. 4
GENERAL INFORMATION ................................................................................................................................. 4
OPERATION ........................................................................................................................................................ 6
TROUBLESHOOTING GUIDE ........................................................................................................................... 10
TEST PROCEDURE .......................................................................................................................................... 12
TOUCH CONTROL PANEL ............................................................................................................................... 21
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE ............................................................... 27
PICTORIAL DIAGRAM ....................................................................................................................................... 33
POWER UNIT CIRCUIT ..................................................................................................................................... 34
LSI UNIT CIRCUIT ............................................................................................................................................. 35
PRINTED WIRING BOARD ................................................................................................................................ 36
PARTS LIST ....................................................................................................................................................... 37
PACKING AND ACCESSORIES ........................................................................................................................ 41
SHARP ELECTRONICS CORPORATION
Service Headquarters: Sharp Plaza, Mahwah, New Jersey, 07430-2135
SERVICE MANUAL
MODELS
In the interest of user-safety the oven should be restored to its original
condition and only parts identical to those specified should be used.
WARNING TO SERVICE PERSONNEL: Microwave ovens con-
tain circuitry capable of producing very high voltage and
current, contact with following parts may result in a severe,
possibly fatal, electrical shock. (High Voltage Capacitor, High
Voltage Power Transformer, Magnetron, High Voltage Recti-
fier Assembly, High Voltage Harness etc..)

TABLE OF CONTENTS

This document has been published to be used for after
sales service only.
The contents are subject to change without notice.
S51M165R430EE
MICROWAVE OVEN
R-430EK
R-430EW
R - 430EK
R-430EW
Page

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Summary of Contents for Sharp R-430EK

  • Page 1: Table Of Contents

    PARTS LIST ............................... 37 PACKING AND ACCESSORIES ........................41 This document has been published to be used for after sales service only. SHARP ELECTRONICS CORPORATION The contents are subject to change without notice. Service Headquarters: Sharp Plaza, Mahwah, New Jersey, 07430-2135...

  • Page 2: Precautions To Be Observed Before And During Servicing To Avoid Possible Exposure To Excessive Microwave Energy

    Before servicing an operative unit, perform a microwave emission check as per the Microwave Measurement Procedure outlined in this service manual. If microwave emissions level is in excess of the specified limit, contact SHARP ELECTRONICS CORPORATION immediately @1-800-237-4277. If the unit operates with the door open, service person should 1) tell the user not to operate the oven and 2) contact SHARP ELECTRONICS CORPORATION and Food and Drug Administration's Center for Devices and Radiological Health immediately.

  • Page 3: Warning To Service Personnel

    R-430EK R-430EW WARNING TO SERVICE PERSONNEL Microwave ovens contain circuitry capable of pro- ducing very high voltage and current, contact with following parts may result in a severe, possibly fatal, electrical shock. (Example) High Voltage Capacitor, High Voltage Power Trans- former, Magnetron, High Voltage Rectifier Assem- bly, High Voltage Harness etc..

  • Page 4: Microwave Measurement Procedure

    R - 4 3 0 E K R- 430EW MICROWAVE MEASUREMENT PROCEDURE A. Requirements: 1) Microwave leakage limit (Power density limit): The power density of microwave radiation emitted by a microwave oven should not exceed 1mW/cm at any point 5cm or more from the external surface of the oven, measured prior to acquisition by a purchaser, and thereafter (through the useful life of the oven), 5 mW/cm at any point 5cm or more from the external surface of the oven.
  • Page 5 MICROWAVE OVEN R-430EK/EW GENERAL INFORMATION FOREWORD This Manual has been prepared to provide Sharp Electronics Corp. Service OPERATION Personnel with Operation and Service Information for the SHARP MICRO- WAVE OVENS, R-430EK & R-430EW. It is recommended that service personnel carefully study the entire text of...

  • Page 6: General Information

    P-20 ..............approx. 20% of Full Power P-10 ..............approx. 10% of Full Power P-0 ............. No power throughout the cooking time R-430EK Sensor Cooking Pads, Breakfast Bar pads, Lunch pad, MINUTE PLUS R-430EW pad, Frozen food pad, Beverage Center Pad, Number Selection Pad, Kitchen Timer Pad, Clock pad, Power Level Pad, Stop/Clear Pad, Start Touch Pad.

  • Page 7: Oven Diagram

    R-430EK R-430EW adapter properly grounded and polarized. If the extension cord must be used, it should be a 3-wire, 15 amp. or higher rated cord. Do not drape over a countertop or table where it can be pulled on by children or tripped over accidentally.

  • Page 8: Operation

    (2) When the door is closed from the open position, the control unit. (Figure O-1). monitor switch contacts open first. Then the contacts of 1. The display will show flashing"SHARP SIMPLY PRESS the secondary interlock switch and door sensing switch CLEAR AND PRESS CLOCK"...
  • Page 9 R-430EK R-430EW 2. The coil of shut-off relay (RY-1) is energized, the turntable motor are turned on, but the power transformer SENSOR COOKING CONDITION is not turned on. 3. After about 16 seconds, the cook relay (RY-2) is Using the SENSOR function, food is cooked without figuring energized.

  • Page 10: Oven Schematic-Cooking Condition

    R - 4 3 0 E K R- 430EW SCHEMATIC NOTE: CONDITION OF OVEN 1. DOOR CLOSED 2. CLOCK APPEARS ON DISPLAY MAGNETRON MONITOR TEMP. FUSE 20A FUSE COM. N.O. CAPACITOR 1.0µF AH SENSOR AC 2300V (RY-2) (RY-1) PRIMARY INTERLOCK RELAY CONTROL UNIT N.O.

  • Page 11: Description And Function Of Components

    R-430EK R-430EW DESCRIPTION AND FUNCTION OF COMPONENTS DOOR OPEN MECHANISM open, the monitor fuse blows simultaneously with closing of the monitor switch contacts. The door is opened by pushing the open button on the control CAUTION: BEFORE REPLACING A BLOWN MONITOR panel, refer to the Figure D-1.

  • Page 12: Troubleshooting Guide

    R - 4 3 0 E K R- 430EW TROUBLESHOOTING GUIDE Never touch any part in the circuit with your hand or an uninsulated tool while the power supply is connected. When troubleshooting the microwave oven, it is helpful to follow the Sequence of Operation in performing the checks. Many of the possible causes of trouble will require that a specific test be performed.

  • Page 13: Test Procedure

    R-430EK R-430EW CK = Check / RE = Replace RE RE A B C D E E F F G H RE RE CK I CK CK CK J K L TEST PROCEDURE POSSIBLE CAUSE DEFECTIVE PARTS PROBLEM CONDITION Home fuse or circuit breaker blows...
  • Page 14 R - 4 3 0 E K R- 430EW TEST PROCEDURES PROCEDURE COMPONENT TEST LETTER 4. To test for an open filament, isolate the magnetron from the high voltage circuit. A continuity check across the magnetron filament leads should indicate less than 1 ohm. 5.
  • Page 15 R-430EK R-430EW TEST PROCEDURES PROCEDURE COMPONENT TEST LETTER HIGH VOLTAGE RECTIFIER TEST 1. Disconnect the power supply cord, and then remove outer case. 2. Open the door and block it open. 3. Discharge high voltage capacitor. 4. Isolate the rectifier from the circuit. Using the highest ohm scale of the meter, read the resistance across the terminals and observe, reverse the leads to the rectifier terminals and observe meter reading.
  • Page 16 R - 4 3 0 E K R- 430EW TEST PROCEDURES PROCEDURE COMPONENT TEST LETTER CAUTION: IF THE TEMPERATURE FUSE INDICATES AN OPEN CIRCUIT AT ROOM TEMPERA- TURE, REPLACE TEMPERATURE FUSE. SECONDARY INTERLOCK SWITCH TEST 1. Disconnect the power supply cord, and then remove outer case. 2.
  • Page 17 R-430EK R-430EW TEST PROCEDURES PROCEDURE COMPONENT TEST LETTER 5. Reconnect all leads removed from components during testing. 6. Reinstall the outer case (cabinet). 7. Reconnect the power supply cord after the outer case is installed. 8. Run the oven and check all Screw Driver functions.
  • Page 18 R - 4 3 0 E K R- 430EW TEST PROCEDURES PROCEDURE LETTER COMPONENT TEST The following symptoms indicate a defective key unit. a) When touching the pads, a certain pad produces no signal at all. b) When touching a number pad, two figures or more are displayed. c) When touching the pads, sometimes a pad produces no signal.
  • Page 19 R-430EK R-430EW TEST PROCEDURES PROCEDURE COMPONENT TEST LETTER 6. Re-install the outer case (cabinet). 7. Reconnect the power supply cord after the outer case is installed. 8. Run the oven and check all functions. Beverage Center Fresh From the Rice...
  • Page 20 R - 4 3 0 E K R- 430EW TEST PROCEDURES PROCEDURE COMPONENT TEST LETTER FOIL PATTERN ON THE PRINTED WIRING BOARD TEST To protect the electronic circuits, this model is provided with a fine foil pattern added to the primary on the PWB, this foil pattern acts as a fuse. 1.
  • Page 21 R-430EK R-430EW TEST PROCEDURES PROCEDURE COMPONENT TEST LETTER AH SENSOR TEST Checking the initial sensor cooking condition Warning: The oven should be fully assembled before following procedure. 1) The oven should be plugged in at least two minutes before sensor cooking.
  • Page 22 R - 4 3 0 E K R- 430EW TEST PROCEDURES PROCEDURE COMPONENT TEST LETTER CHECKING CONTROL UNIT (1) Disconnect the power supply cord, and then remove outer case. (2) Open the door and block it open. (3) Discharge high voltage capacitor. (4) Disconnect the sensor connector that is mounted to control panel.

  • Page 23: Touch Control Panel

    R-430EK R-430EW TOUCH CONTROL PANEL ASSEMBLY OUTLINE OF TOUCH CONTROL PANEL 4) Relay Circuit The touch control section consists of the following units. A circuit to drive the magnetron, fan motor, turntable motor and light the oven lamp. (1) Key Unit...
  • Page 24 R - 4 3 0 E K R- 430EW LSI(IXA098DR) The I/O signal of the LSI(IXA098DR) is detailed in the following table. Pin No. Signal Description COM5 Common data signal : COM11. Connected to LCD signal COM11. COM4 Common data signal : COM12. Connected to LCD signal COM12.
  • Page 25 R-430EK R-430EW Pin No. Signal Description INT0 Signal synchronized with commercial power source frequency. This is the basic timing for time processing of LSI. H : GND L : -5V 16.7 msec. Key strobe signal. Signal applied to touch-key section. A pulse signal is input to AIN7, P14, P15, P16 and P17 terminal while one of G1 line keys on key matrix is touched.
  • Page 26 R - 4 3 0 E K R- 430EW Pin No. Signal Description Terminal not used. XCOUT Terminal not used. XCIN Connected to VC. Terminal not used. Power source voltage: GND(0V). The power source voltage to drive LSI is input to VCC terminal. OSCSEL Connected to VC(-5V).
  • Page 27 R-430EK R-430EW Pin No. Signal Description COM7 Common data signal : COM9. Connected to LCD signal COM9. COM6 Common data signal : COM10. Connected to LCD signal COM10. ABSOLUTE HUMIDITY SENSOR CIRCUIT (1) Structure of Absolute Humidity Sensor With this voltage given, the switches SW1 to SW5 in the...
  • Page 28 R - 4 3 0 E K R- 430EW TOUCH CONTROL PANEL SERVICING 1. Precautions for Handling Electronic Components 5) Re-connect the power supply cord after the outer This unit uses CMOS LSI in the integral part of the case is installed. circuits.

  • Page 29: Component Replacement And Adjustment Procedure

    4. If the outer case (cabinet) is not fitted. WARNING FOR WIRING To prevent an electric shock, take the following pre- 3) Sharp edge: cautions. Bottom plate, Oven cavity, Waveguide flange, 1. Before wiring, Chassis support and other metallic plate.

  • Page 30: Pictorial Diagram

    R - 4 3 0 E K R- 430EW CAUTION: 1. DISCONNECT OVEN FROM POWER SUP PLY BEFORE REMOVING OUTER CASE. 2. DISCHARGE THE HIGH VOLTAGE CA- PACITOR BEFORE TOUCHING ANY OVEN COMPONENTS OR WIRING. Special screw NOTE: When replacing the outer case, the 2 special Torx screws must be reinstalled in the same locations.

  • Page 31: Lsi Unit Circuit

    4. Where the corners have been snipped off bend corner 7. Now the turntable motor is free. areas flat. No sharp edges must be evident after removal 8. After replacement use the one (1) screw to fit the turntable of the turntable motor cover.
  • Page 32 R - 4 3 0 E K R- 430EW COOLING FAN MOTOR REMOVAL REMOVAL CAUTION: 1. Disconnect the power supply cord and then remove outer * Do not reuse the removed fan blade because the hole case. (for shaft) may be larger than normal. 2.
  • Page 33 R-430EK R-430EW 3. Secure latch hook (with two (2) mounting screws) to oven and check continuity of the monitor circuit. Refer to chapter flange. "Test Procedure" and Adjustment procedure. 4. Make sure that the monitor switch is operating properly DOOR SENSING SWITCH/SECONDARY INTERLOCK SWITCH AND MONITOR SWITCH ADJUSTMENT 1.
  • Page 34 R - 4 3 0 E K R- 430EW SEALER FILM 6. Re-install choke cover to door panel by pushing. Installation Note: After any service to the door; 1. Put the adhesive tape on the backing film of the sealer (A) Make sure that door sensing switch and secondary film as shown in Fig.
  • Page 35 NOTE: The grounding conductor of the power supply cord has been grounded by power supply cord fixing screw. CAVITY TEMP. FUSE The screw must always be MAGNETRON TEMP. FUSE kept tight. CN-F AH SENSOR POWER SUPPLY CORD 120V 60Hz DOOR CONTROL PANEL N.O.
  • Page 36 R - 4 3 0 E K R- 430EW CN-C 12PIN LEAD WIRE HARNESS Q2 2SB1238 R4 27 R5 4.7k D1-D4 11ES1 CN-A 1SS270A 1SS270A – – R3 510 1/2w Q1 2SB1238 R2 680 1/2w SP1 PKM22EPT Q3 KRC243M BUZZER OVEN LAMP R6 3.3k TURNTABLE...
  • Page 37 CN-C DTA143EAK 0.1 /50v 0.1 /50v SENSOR DEFROST TURNTABLE OFF COOK HELP – 0.1 /50v 0.1 /50v LD10 LD11 LD12 LD13 C-10 1SS355 4.7k 330 1w 3.32kD COM5 SEG34 DTA143EAK COM4 SEG35 COM3 SEG36 COM2 SEG37 COM1 SEG38 IC-2 OVEN LAMP COM0 SEG39 BA4558...

  • Page 38: Printed Wiring Board

    R - 4 3 0 E K R- 430EW (CN - C) CN - C CN - B CN - A (J1) (CN - D) (D10) Figure S-5 Printed Wiring Board of Power Unit...

  • Page 39: Parts List

    AH sensor CABINET PARTS 2- 1 GDAI-B057MRP0 Base plate 2- 2 GLEGPB004MRF0 Foot 2- 3 GCABUB092MRP0 Outer case cabinet [R-430EK] 2- 3 GCABUB093MRP0 Outer case cabinet [R-430EW] CONTROL PANEL PARTS 3- 1 DPWBFB100MRU0 Power supply 3- 1A QCNCMA275DRE0 2-pin connector (CN-A)
  • Page 40 To have your order filled promptly and correctly, please furnish the following information. 1. MODEL NUMBER 2. REF. NO. 3. PART NO. 4. DESCRIPTION Order Parts from the authorized SHARP parts Distributor for your area. Defective parts requiring return should be returned as indicated in the Service Policy.
  • Page 41 R-430EK R-430EW OVEN AND CABINET PARTS 1-15 4-11 7-10 1-10 1-14 1-11 6-11 6-10 4-10 1-12 1-13 7-10 4-12...

  • Page 42: Control Panel Parts

    R - 4 3 0 E K R- 430EW CONTROL PANEL PARTS DOOR PARTS MISCELLANEOUS Actual wire harness may be different from illustration.

  • Page 43: Packing And Accessories

    R-430EK R-430EW PACKING AND ACCESSORIES TOP PAD ASSEMBLY DOOR PROTECTION SHEET PLASTIC BAG TRAY HOLDER 6-5 TURNTABLE TRAY 6-8 OPERATION MANUAL 6-9 RECIPE CARD BOTTOM PAD ASSEMBLY 6-4 TURNTABLE SUPPORT TRAY PACK PACKING CASE Non-replaceable items.
  • Page 44 No part of this publication may be repro- duced, stored in retrieval systems, or trans- mitted in any form or by any means, elec- tronic, mechanical, photocopying, recording, or otherwise, without prior written permission of the publisher. '01 SHARP CORP. (5M2.60E) Printed in U.S.A...

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