Sharp R-320CD Service Manual page 14

Sharp microwave oven service manual
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R-320CD/CK/CW
R-330CK/CW
PROCEDURE
LETTER
A
MAGNETRON ASSEMBLY TEST
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. To test for an open filament, isolate the magnetron from the high voltage circuit. A continuity check
5. To test for a shorted magnetron, connect the ohmmeter leads between the magnetron filament leads
6. Reconnect all leads removed from components during testing.
7. Reinstall the outer case (cabinet).
8. Reconnect the power supply cord after the outer case is installed.
9. Run the oven and check all functions.
MICROWAVE OUTPUT POWER
The following test procedure should be carried out with the microwave oven in a fully assembled
condition (outer case fitted).
HIGH VOLTAGES ARE PRESENT DURING THE COOK CYCLE, SO EXTREME CAUTION SHOULD
BE OBSERVED.
Power output of the magnetron can be measured by performing a water temperature rise test. This test
should only be used if above tests do not indicate a faulty magnetron and there is no defect in the following
components or wiring: silicon rectifier, high voltage capacitor and power transformer. This test will require
a 16 ounce (453cc) measuring cup and an accurate mercury thermometer or thermocouple type
temperature tester. For accurate results, the following procedure must be followed carefully:
1. Fill the measuring cup with 16 oz. (453cc) of tap water and measure the temperature of the water with
2. Place the cup of water in the oven. Operate oven at POWER 10(HIGH) selecting more than 60
3. Remove the cup from the oven and again measure the temperature, making sure to stir the
4. Subtract the cold water temperature from the hot water temperature. The normal result should be 32.6
B
POWER TRANSFORMER TEST
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect the primary input terminals and measure the resistance of the transformer with an
5. Reconnect all leads removed from components during testing.
6. Reinstall the outer case (cabinet).
7. Reconnect the power supply cord after the outer case is installed.
8. Run the oven and check all functions.
TEST PROCEDURES
across the magnetron filament leads should indicate less than 1 ohm.
and chassis ground. This test should indicate an infinite resistance. If there is little or no resistance
the magnetron is grounded and must be replaced.
a thermometer or thermocouple temperature tester. Stir the thermometer or thermocouple through
the water until the temperature stabilizes. Record the temperature of the water.
seconds cook time. Allow the water to heat for 60 seconds, measuring with a stop watch, second hand
of a watch or the digital read-out countdown.
thermometer or thermocouple through the water until the maximum temperature is recorded.
to 60.6˚F(18.1 to 33.7˚C) rise in temperature. If the water temperatures are accurately measured and
tested for the required time period the test results will indicate if the magnetron tube has low power
output (low rise in water temperature) which would extend cooking time or high power output (high
rise in water temperature) which would reduce cooking time. Because cooking time can be adjusted
to compensate for power output, the magnetron tube assembly should be replaced only if the water
temperature rise test indicates a power output well beyond the normal limits. The test is only accurate
if the power supply line voltage is 120 volts and the oven cavity is clean.
ohmmeter. Check for continuity of the coils with an ohmmeter. On the R x 1 scale, the resistance of
the primary coil should be less than 1 ohm and the resistance of the high voltage coil should be
approximately 86.3 ohms; the resistance of the filament coil should be less than 1 ohm.
COMPONENT TEST
12

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