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Honeywell BC7000L1000 Wiring Diagrams

Conversion wiring diagrams
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CONVERSION WIRING DIAGRAMS
The diagrams and instructions contained in this booklet are for converting the following model
programmers to BC7000 Microcomputer Based Burner Control System.
Section l . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...2
Fireye C, D, and E-Series
Section II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...6
Fireye P-Series
Section III . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Honeywell R4126, R4127, R4181
Section lV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Honeywell R4140, R4150 with 20 Terminal Subbase (120 V only)
Section V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...29
Honeywell R4150 with 13 or 15 Terminal Subbase
1. Installer must be a trained, experienced, flame safeguard control service technician.
2. Disconnect power supply before beginning installation to prevent electrical shock and
equipment damage.
3. All wiring must comply with applicable local electrical codes, ordinances, and regulations.
4. Voltage and frequency of the power supply and flame detector(s) connected to this control
must agree with those marked on the device.
5. Loads connected to the control terminals must not exceed those listed in the SPECIFI-
CATIONS section.
6. All external timers must be listed or component recognized by authorities having
jurisdiction, for the specific purpose for which they are used.
7. Perform all required checkout tests after installation is complete.
For on-off, gas-fired systems, some authorities having jurisdiction prohibit the wiring of any
limit or operating contacts in series with the main fuel valve(s).
P.G.
Rev. 6/89
FOR
BC7000L1000
TABLE OF CONTENTS
IMPORTANT
Page
Form Number 66-6002—4
©Honeywell Inc. 1989

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  Summary of Contents for Honeywell BC7000L1000

  • Page 1 Section lV ......................23 Honeywell R4140, R4150 with 20 Terminal Subbase (120 V only) Section V .
  • Page 2 FIREYE C, D, E-SERIES CONTROL DIRECTIONS: 1. Disconnect all power to programmer. 2. Remove old programmer from subbase (trade-in to Honeywell Authorized Flame Safeguard Distributor). 3. Mark all wires on subbase; i.e., wires connected to terminal “D” should be marked “D.”...
  • Page 3 FIREYE 70D10/26CF6-5022/26 CU6-5065 EP160/EP161/EP170 BC7000L/PM720L2004 or 1030 E1214A...
  • Page 4 FIREYE 24CJ5 - 5010/5011/3010/3011 25CU6 5062/5063/RS-2E 70D30/26CF6 5020/5021/1010/1011 EP380/EP381/EP390 BC7000L/PM720M2002 E1215B...
  • Page 5 FIREYE 24CJ5 5015 70D20/26CF6 5023/25 CU65055 BC7000L/PM720G2005 EP260/EP261/EP270 E1216E...
  • Page 6 FIREYE P-SERIES CONTROLS DIRECTIONS: Disconnect all power to programmer. Remove old programmer from subbase (trade-in to Honeywell Authorized Flame Safeguard Distributor). Mark all wires on subbase; i.e., wires connected to terminal “D” should be marked “D.” Disconnect wires as they are marked.
  • Page 7 FIREYE 26RJ8 1016, 1016T BC7000L + PM720G2005 26RJ8 1012, 1012T, 6012, 6012T E1221A...
  • Page 8 FIREYE 25RLJ84580 BC700L + PM720L1030 E1693...
  • Page 9 FIREYE 25RU8 6560, 6570,6580 26RJ8 6060, 6070,6080, 6160 TO BC7000L + PM720L1030 E1217B...
  • Page 10 FIREYE 29RF5 1001, 1009, 6009 TO BC7000L + PM720G2013 E1218A...
  • Page 11 26RJ8 6058, 6066, 6068 BC7000L + PM720G2005 25RU8 6558, 6566 E1219A...
  • Page 12 FIREYE 26RJ8 1002, 1003, 1008, 1011, 1018, 6008, 6018 29RF5 1000, 1002, 1005, 1015, 1104 29RF5 6015 BC7000L + PM720G2005 E1220A...
  • Page 13: Section Ill

    HONEYWELL R4126, R4127, R4181 CONTROLS DIRECTIONS: Disconnect all power to programmer. Remove old programmer from subbase (trade-in to Honeywell Authorized Flame Safeguard Distributor). Mark all wires on subbase; i.e., wires connected to terminal “D” should be marked “D.” Disconnect wires as they are marked.
  • Page 14 R4126A1172, 1180,1198 TO BC7000L + PM720L2004 E1222A...
  • Page 15 R4126A1008, 1016, 1024, 1032, 1040, 1057, 1081, 1149 BC7000L + PM720G2005 R4126B1006, 1014, 1022 E1223A...
  • Page 16 R4126A1073,1164 TO BC7000L + PM720L2004 E1224A...
  • Page 17 BC7000L + PM720G2005 R4127A1155 AND R4127A1197 TO E1753...
  • Page 18 R4127 (ALL MODELS) EXCEPT R4127A1171, R4127A1155, R4127A1197, R4127B1039, AND R4127B1047 BC7000L + PM720G E1225A...
  • Page 19 R4127A1171/R4127B1039/R4127B1047 BC7000L+PM720G2005 E1724A...
  • Page 20 R4181A1000, R4181A1026 TO BC7000L + PM720G2005 E1226A...
  • Page 21 BC7000L + PM720L2004 R4181A1018, R4181A1034 TO E1227A...
  • Page 22 R4181A1042, R4181A1059 TO BC7000L + PM720L2004 E1228A...
  • Page 23 HONEYWELL R4140 AND R4150, 20 TERMINAL SUBBASE NOTE: This cross reference does not include conversions for proprietary controls such as Cleaver Brooks, Vapor or Peabody Gordon Piatt models. Preignition Interlock Models: R4140G1007 R4140G1015 R4140G1106 R4140G1130 R4140G1148 R4140L All Models R4140M1145...
  • Page 24 REPLACING AN R4140M OR R4150M WITH START INTERLOCKS WITH A BC7000L/PM720M2002 ;.-” .“. STEPS FOR CONVERSION 1. START INTERLOCKS BECOME PREIGNITION INTERLOCKS. 2. DISCONNECT DAMPER CONTROL WIRE FROM TERMINAL 10 CONNECT IT TO TERMINAL 11. 3. REMOVE JUMPER FROM TERMINAL BETWEEN TERMINAL 11 AND 12 (on some models).
  • Page 25 REPLACING AN R4140M OR R4150M WITH PREIGNITION INTERLOCKS WITH A BC7000L/PM720M2002 2. DISCONNECT DAMPER CONTROL WIRE FROM TERMINAL 10 AND CONNECT IT TO TERMINAL 11. REMOVE JUMPER FROM TERMINAL BETWEEN TERMINAL 11 AND 12 (on some models). IF LOW FIRE SWITCH IS NOT USED, CONNECT JUMPER WIRE BETWEEN TERMINALS 8 AND 13.
  • Page 26 REPLACING AN R4140G OR R4150G WITH START BC7000L/PM720G2005 /PM720G2013 BC7000L/PM720G2005 /PM720G2013 STEPS FOR CONVERSION 1. START INTERLOCKS BECOME PREIGNITION INTERLOCKS. FOR PM720G2005 ONLY JUMPER 15 TO 8 FOR 30-SECOND TRIAL FOR MAIN FLAME AT TERMINAL NO. 6. TERMINAL 16 MUST BE USED ON THE BC7000. IF AN EXTERNAL TIE POINT WAS PREVIOUSLY USED ON THE R4140G OR R4150G TO BE REPLACED, IT MUST BE LOCATED AND WIRED TO TERMINAL NO.
  • Page 27 MAIN AT TERMINAL 6. BC7000L/PM720G2005 /PM720G2013 STEPS FOR CO NVERSIO~ 1. IDENTIFY AND REMOVE BURNER CONTROLLER AND LIMITS CIRCUIT WIRE FROM TERMINAL NO. 4 ON THE Q520A SUBBASE AND CONNECT TO TERMINAL NO. 16. 2. FOR PM720G2005 ONLY, JUMPER 8 TO 15 FOR 30-SECOND TRIAL FOR MAIN FLAME AT TERMINAL 6.
  • Page 28 / - . . , ‘-4 BC7000L/PM720L1030 /PM720L2004 STEPS FOR CONVERSION IDENTIFY AND REMOVE BURNER CONTROLLER AND LIMITS CIRCUIT WIRE FROM TERMINAL NO. 4 ON THE Q520A ~ SUBBASE AND CONNECT TO TERMINAL NO. 16. IDENTIFY AND REMOVE HIGH FIRE PROVING SWITCH WIRES FROM TERMINAL NO, 8 AND CONNECT THEM TO TERMINAL L1 .
  • Page 29 REPLACING R4150 MODELS WITH 13- OR Disconnect all power to programmer. Remove R4150 from subbase (trade-in to Authorized Distributor). Mark all wires on subbase; i.e., wires connected to terminal “9” should be marked “9”. Disconnect wires as they are marked. Remove old subbase.
  • Page 30 CONVERSION FOR R4150A, B, AND C MODELS 120 VOLT ONLY USE BC7000L/PM720M2002 E1229A...
  • Page 31 CONVERSION FOR R4150G1004, G1020, G1046, G1103, G1111, G1145, G1178 MODELS 120 VOLT ONLY USE BC7000L/PM720G2013 E1230A...
  • Page 32 CONVERSION FOR R4150G1012 AND G1079 MODELS 120 VOLT ONLY USE BC7000L/PM720M2002 E1231A...
  • Page 33 CONVERSION FOR R4150M USE BC7000L/PM720M2002 E1232A...