HISTORY INFORMATION FOR THE FOLLOWING MANUAL: SERVICE MANUAL CHASSIS MODEL NAME REMOTE COMMANDER DESTINATION KDL-40XBR6 RM-YD024 US/CND KDL-40XBR6 RM-YD024 MX/LATIN AMERICA KDL-46XBR6 RM-YD024 US/CND KDL-46XBR6 RM-YD024 MX/LATIN AMERICA KDL-52XBR6 RM-YD024 US/CND KDL-52XBR6 RM-YD024 MX/LATIN AMERICA ORIGINAL MANUAL ISSUE DATE: 8/2008...
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Self Diagnosis Supported model SERVICE MANUAL CHASSIS MODEL NAME REMOTE COMMANDER DESTINATION KDL-40XBR6 RM-YD024 US/CND KDL-40XBR6 RM-YD024 MX/LATIN AMERICA KDL-46XBR6 RM-YD024 US/CND KDL-46XBR6 RM-YD024 MX/LATIN AMERICA KDL-52XBR6 RM-YD024 US/CND KDL-52XBR6 RM-YD024 MX/LATIN AMERICA KDL-46XBR6 RM-YD024 LCD DIGITAL COLOR TELEVISION 9-883-802-01...
Video: 480i, 480p, 720p, 1080i,1080p, 1080/24p Power Consumption (W) Audio: Two channel linear PCM 32, 44.1 and In Use (Max) 225W (KDL-40XBR6 Only) 48 kHz, 16, 20 and 24 bits, Dolby Digital 285W (KDL-46XBR6 Only) 295W (KDL-52XBR6 Only) AUDIO (for HDMI IN 4):...
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Analog Quick Setup Guide 2-69 Terrestrial Warranty Card 1-135 Cable Safety and Regulatory Booklet Digital Attaching the Table-Top Stand (KDL-40XBR6/46XBR6 Only) 2-69 Terrestrial Screws (4) (KDL-40XBR6/46XBR6 Only) 1-135 Cable Antenna Optional Accessories 75-ohm external terminal for RF inputs Connecting Cables...
Components identifi ed by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation. Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical for safe operation are identifi...
Les composants identifi es par une trame et par une marque ! sur les schemas de principe, les vues explosees et les listes de pieces sont d’une importance critique pour la securite du fonctionnement. Ne les remplacer que par des composants Sony dont le numero de piece est indique dans le present manuel ou dans des supplements publies par Sony.
KDL-40XBR6/46XBR6/52XBR6 SAFETY-RELATED COMPONENT WARNING There are critical components used in LCD color TVs that are important for safety. These components are identifi ed with shading and mark on the schematic diagrams and the electrical parts list. It is essential that these critical parts be replaced only with the part number specifi...
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Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade. This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics. For more information on the use of Lead Free Solder, please refer to http://www.sony-training.com KDL-40XBR6/46XBR6/52XBR6...
KDL-40XBR6/46XBR6/52XBR6 SAFETY CHECK-OUT The AC leakage from any exposed metal part to earth ground and After correcting the original service problem, perform the following from all exposed metal parts to any exposed metal part having a safety checks before releasing the set to the customer: return to chassis, must not exceed 0.5 mA (500 microamperes).
KDL-40XBR6/46XBR6/52XBR6 Self Diagnosis SELF-DIAGNOSTIC FUNCTION Supported model The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY LED indicator will automatically begin to fl ash. The number of times the LED fl ashes translates to a probable source of the problem. A defi nition of the STANDBY LED fl ash indicators is listed in the instruction manual for the user’s knowledge and reference.
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KDL-40XBR6/46XBR6/52XBR6 LED Indicators Number of times Diagnostic Item Possible Location STANDBY lamp Description flashes Main Power 2 times Power Supply Board Main Board DC Alert 3 times Power Supply Board Panel Alert 5 times LCD Panel Main Board Power Supply Board...
KDL-40XBR6/46XBR6/52XBR6 SECTION 1: DISASSEMBLY 1-1. REAR COVER AND SWITCH UNIT (CONTAINS H1 BOARD) REMOVAL 1-1-1. KDL-40XBR6/46XBR6 ONLY 1 Remove 1 Screw from Terminal Position 2 Remove 4 Screws from Vesa Positions 3 Remove 15 Screws 4 Slide out Switch Unit from Front Cabinet...
KDL-40XBR6/46XBR6/52XBR6 1-3. AWF BOARD, BU BOARD, G BOARD AND D BOARD REMOVAL 1-3-1. KDL-40XBR6/46XBR6 ONLY 1 Disconnect 6 Connectors and remove 9 Screws from BU Board 2 Disconnect 2 Connectors and remove 2 Screws from AWF Board 3 Disconnect 8 Connectors and remove 6 Screws from G6 Board...
KDL-40XBR6/46XBR6/52XBR6 1-4. TABLE-TOP STAND AND UNDER COVER REMOVAL 1 Remove 4 Screws 2 Remove 1 Screw Table-Top Stand Assembly Under Cover KDL-40XBR6/46XBR6/52XBR6...
4 Remove 4 Screws from Vesa Brackets 5 Remove 1 Screw from AC Bracket 6 Remove 2 Screws from AC Inlet 7 Remove 7 Screws from Bottom Frame (KDL-40XBR6 ONLY) Remove 8 Screws from Bottom Frame (KDL-46XBR6 ONLY) 8 Remove 2 Screws from Bottom Frame...
KDL-40XBR6/46XBR6/52XBR6 1-5-2. KDL-52XBR6 ONLY 1 Remove 1 Screw from D5 Frame 2 Remove 1 Screw from D5 Frame and Main Bracket 3 Remove 3 Screws from Main Bracket 4 Remove 2 Screws from Top Vesa Bracket 5 Remove 1 Screw from G5 Frame...
KDL-40XBR6/46XBR6/52XBR6 1-9-2. KDL-52XBR6 ONLY 1 Remove 7 Screws from both inverter Covers 2 Slide out Inverter Boards from Light Sockets LCD Panel Cover Balancer Board WARNING NEVER REMOVE THE SCREWS SECURING THE PLASTIC STRIP HOLDING THE LAMP SOCKETS DAMAGE TO THE...
KDL-40XBR6/46XBR6/52XBR6 WIRE DRESSING DUE TO THE FILE SIZE OF THE WIRE DRESSING DIAGRAMS, THEY WILL BE PROVIDED IN A SEPERATE MANUAL KDL-40XBR6/46XBR6/52XBR6...
KDL-40XBR6/46XBR6/52XBR6 SECTION 2: SERVICE ADJUSTMENTS 2-1. VIEWING SERVICE ADJUSTMENT DATA TVLF CHECK SERVICE There are no adjustments necessary for these models. All data has COLOR ADJ 00100 been set for optimal viewing for our customers. The following sections R_DRV are for informational purposes only.
KDL-40XBR6/46XBR6/52XBR6 2-4. USING THE REMOTE COMMANDER TO TV POWER VIEW SERVICE DATA Use the buttons on the Remote Commander to access the service menu items and adjust the data values. 1. Access Service Mode. Press the following buttons on the Remote Commander within a...
KDL-40XBR6/46XBR6/52XBR6 SECTION 3: DIAGRAMS 3-1. CIRCUIT BOARDS LOCATION D5 (KDL-52XBR6 ONLY) G6 (KDL-40/46XBR6 ONLY) G5 (KDL-52XBR6 ONLY) D3 (KDL-40/46XBR6 ONLY) D4 (KDL-52XBR6 ONLY) SWITCH UNIT (Contains H1 Board) 3-2. PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS INFORMATION All capacitors are in μF unless otherwise noted. pF : μμF 50WV or All voltages are in V.
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KDL-40XBR6/46XBR6/52XBR6 REFERENCE INFORMATION Terminal name of semiconductors in silk screen RESISTOR CAPACITOR : RN METAL FILM : TA TANTALUM printed circuit ( : RC SOLID : PS STYROL Circuit Device Printed symbol Terminal name : FPRD NONFLAMMABLE CARBON : PP...
KDL-40XBR6/46XBR6/52XBR6 3-3. BLOCK DIAGRAM Rear Inputs YOUT for Slicer CDVA Digital Video FHD Panel for ATSC ITU-R BT.656 with HFR Trident WX2 Trident WX2 NTSC for PAP AMD x245 AMD x245 ITU-R BT.1120 LVDS Video SW Video SW S + Video1...
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KDL-40XBR6/46XBR6/52XBR6 [SIRCS] COMPONENT SIDE R453 R454R455 C N 4 0 1 CL403 R452 CN401 — CL401 CL402 R451 R450 — E P - ( G W + G N ) [SIRCS] CONDUCTOR SIDE cam4 cam4 C436 C436 C435 C435 C434 C434 —...
2-580-608-01 SCREW, +PSW M5X16 (SCREWS TO ATTACH TABLE-TOP STAND TO TV) For product protection and safety reasons, Sony strongly recommends that you use the screws provided with the TV. CAUTION: These screws cannot be used to secure the TV to (40/46) Wall Mount Brackets.
Ne les remplacer que par une piece portant le these components are repaired and/or replaced. with part number specifi ed. numero specifi e. See Appendix A: Encryption Key Components in the back of this manual. 4-2. CHASSIS (KDL-40XBR6/46XBR6 ONLY) REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES] REF.
PART NO. DESCRIPTION [ASSEMBLY INCLUDES] REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES] (Check the Sony Electronics Service Information website for any additional service related issues for this model.) A-1553-195-A D4-52K BOARD, COMPLETE 2-580-640-01 SCREW, +BVTP2 4X16 A-1553-197-A D5-52K BOARD, COMPLETE...
Ne les remplacer que par une piece portant le these components are repaired and/or replaced. with part number specifi ed. numero specifi e. See Appendix A: Encryption Key Components in the back of this manual. 4-4. CONNECTORS (KDL-40XBR6/46XBR6 ONLY) REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES] REF.
PART NO. DESCRIPTION [ASSEMBLY INCLUDES] REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES] (Check the Sony Electronics Service Information website for any additional service related issues for this model.) 1-835-263-11 LEAD WIRE WITH CONNECTOR(LVDS) 1-910-048-49 HARNESS ASSEMBLY, 40P 2-580-591-01 SCREW, +PSW M3X5...
See Appendix A: Encryption Key Components in the back of this manual. 4-6. BEZEL ASSEMBLY AND LCD PANEL (KDL-40XBR6/46XBR6 ONLY) REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES] REF.
PART NO. DESCRIPTION [ASSEMBLY INCLUDES] REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES] (Check the Sony Electronics Service Information website for any additional service related issues for this model.) X-2190-709-1 FRONT ASSEMBLY(52S) LCD PANEL (52INCH FHD TFT) [261-262] 2-580-640-01 SCREW, +BVTP2 4X16...
See Appendix A: Encryption Key Components in the back of this manual. 4-5. SCREW LEGEND (Check the Sony Electronics Service Information website for any additional service related issues for this model.) DESCRIPTION REMARKS TOTAL...
KDL-40XBR6/46XBR6/52XBR6 SECTION 5: ELECTRICAL PARTS LIST Items marked with an asterisk are not stocked since they NOTE: The components identifi ed by shading RESISTORS are seldom required for routine service. Expect some delay mark are critical for safety. Replace only •...
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1μF C1308 1-100-912-11 CERAMIC CHIP 1μF BU BOARD, COMPLETE C1309 1-114-325-11 CERAMIC CHIP 0.1μF (KDL-40XBR6 ONLY) FOR ALL MAIN BOARD PART NUMBER INFORMATION C1310 1-100-766-21 ELECT CHIP 47μF REFER TO THE LCD PANELS SERVICE MANUAL C1401 1-114-353-11 CAP, CERAMIC 0.01MF X7R (1410)
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KDL-40XBR6/46XBR6/52XBR6 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
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KDL-40XBR6/46XBR6/52XBR6 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
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KDL-40XBR6/46XBR6/52XBR6 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
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KDL-40XBR6/46XBR6/52XBR6 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
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KDL-40XBR6/46XBR6/52XBR6 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R1208 1-218-957-11 METAL CHIP 2.2K 1/16W R2110 1-218-965-11 METAL CHIP 1/16W R1209 1-211-990-11 METAL CHIP 0.50% 1/10W R2113 1-218-990-81 SHORT CHIP R2115 1-218-953-11 METAL CHIP 1/16W R1211...
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KDL-40XBR6/46XBR6/52XBR6 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R4718 1-216-864-11 SHORT CHIP R5176 1-208-683-11 METAL CHIP 0.50% 1/16W R4720 1-218-990-81 SHORT CHIP R5177 1-218-973-11 METAL CHIP 1/16W R5178 1-218-929-11 METAL CHIP 1/16W R4726 1-218-961-11 METAL CHIP 4.7K...
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KDL-40XBR6/46XBR6/52XBR6 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R7085 1-218-941-81 METAL CHIP 1/16W R7151 1-208-935-11 METAL CHIP 100K 0.50% 1/16W R7086 1-218-941-81 METAL CHIP 1/16W R7152 1-218-937-11 METAL CHIP 1/16W R7153 1-218-937-11 METAL CHIP 1/16W...
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KDL-40XBR6/46XBR6/52XBR6 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R7515 1-218-953-11 METAL CHIP 1/16W R7609 1-218-959-11 METAL CHIP 3.3K 1/16W R7521 1-218-941-81 METAL CHIP 1/16W R7610 1-218-989-11 METAL CHIP 1/16W R7613 1-208-697-11 METAL CHIP 3.9K 0.50% 1/16W...
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KDL-40XBR6/46XBR6/52XBR6 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
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1/10W R6770 1-216-864-11 SHORT CHIP R6773 1-216-833-11 METAL CHIP 1/10W R6714 1-216-821-11 METAL CHIP 1/10W R6776 1-216-864-11 SHORT CHIP (KDL-40XBR6 ONLY) R6714 1-216-832-11 METAL CHIP 8.2K 1/10W R6777 1-216-864-11 SHORT CHIP (KDL-46XBR6 ONLY) R6779 1-218-871-11 METAL CHIP 0.50% 1/10W R6715...
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KDL-40XBR6/46XBR6/52XBR6 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
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KDL-40XBR6/46XBR6/52XBR6 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only D4 D5 que par une piece portant le numero specifi e.
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KDL-40XBR6/46XBR6/52XBR6 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer marque sont critiques pour la securite.
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KDL-40XBR6/46XBR6/52XBR6 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
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KDL-40XBR6/46XBR6/52XBR6 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
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KDL-40XBR6/46XBR6/52XBR6 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
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1-216-809-11 METAL CHIP 1/10W R6519 1-216-837-11 METAL CHIP 1/10W A-1552-097-B G6-SS BOARD, COMPLETE R6521 1-208-854-11 METAL CHIP 0.50% 1/10W (KDL-40XBR6 ONLY) R6522 1-208-854-11 METAL CHIP 0.50% 1/10W A-1552-099-B G6-S BOARD, COMPLETE R6523 1-208-846-11 METAL CHIP 470K 0.50% 1/10W (KDL-46XBR6 ONLY)
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KDL-40XBR6/46XBR6/52XBR6 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
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KDL-40XBR6/46XBR6/52XBR6 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
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1-216-864-11 SHORT CHIP R6545 1-216-837-11 METAL CHIP 1/10W R6500 1-220-926-81 FUSIBLE 0.47 1/2W R6546 1-216-837-11 METAL CHIP 1/10W (KDL-40XBR6 ONLY) R6547 1-216-833-11 METAL CHIP 1/10W R6501 1-218-831-11 METAL CHIP 0.50% 1/10W R6554 1-208-822-11 METAL CHIP 0.50% 1/10W R6502 1-218-831-11 METAL CHIP 0.50% 1/10W...
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2-580-608-01 SCREW, +PSW M5X16 (SCREWS TO ATTACH TABLE-TOP STAND TO TV) For product protection and safety reasons, Sony strongly recommends that you use the screws provided with the TV. CAUTION: These screws cannot be used to secure the TV to Wall Mount Brackets.
MUST BE RETURNED to Sony. b) and if the core charge is NOT covered under the product warranty, the defective un-repaired or modifi...
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In an effort to reduce the size of this pdf fi le the tiled schematics are not attached to this Service Manual. To receive a complete set of the tiled schematics for this manual please submit a request to the Service Promotion Department at Service_Promotion@am.sony.com.