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Summary of Contents for Honda EG2500X
- Page 1 Owner’s Manual GENERATOR EG14OOX/EG25OOX Honda Motor Co., Ltd. -All Rights Reserved 02001...
- Page 2 The engine exhaust from this product contains chemicals known to the State California to cause cancer, birth defects or other reproductive harm. The generator is a potential source of electrical shock if misused. Do not expose the generator to moisture, rain or snow. Do not let the generator get wet, and do not operate it with wet hands.
- Page 3 Congratulations on your selection of a Honda generator. We certain you will be pleased with your purchase of one of the finest generators on the market. We want to help you get the best results from your new generator and to operate it safely.
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Page 4: A Few Words About Safety
A FEW WORDS ABOUT SAFETY Your safety and the safety of others are very important. this generator safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other manual. This information alerts you to potential hurt you or others. -
Page 5: Table Of Contents
... 5 SAFETY Safety Label Locations Safety Information COMPONENT IDENTIFICATION CONTROLS Engine Switch Recoil Starter Fuel Valve Lever Choke Lever AC Circuit Breaker Ground Terminal Oil Alert? System DC Terminals DC Circuit Protector GENERATOR USE Connections to a Building Electrical System Ground System Special Requirements AC Applications... - Page 6 TRANSPORTlNG/STORAGE Transporting Storage ... TROUBLESHOOTING WIRING DIAGRAM SPECIFICATIONS WARRANTY SERVICE INFORMATION INDEX...
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Page 7: Safety
Read them carefully. If a label comes off or becomes hard to generator dealer for a replacement. hazards that can cause serious read, contact your Honda EG2500X GASOLINE HIGLY FLAMMABLE AND EXPLOSIVE. YOU COULD BE BURNED IFTHE GASOLINE IGNITED. - Page 8 READ OWNERS MANUAL CAREFULLY. < EG1400X) USING THE GENERATOR IN RAIN, SNOW NEAR WATER CAN LEAD TO DEATH FROM ELLCTRIC SHOCK. KEEP GENERATOR < EG2500X) EG2500X Honda Motor Co.. Ltd MADE IN JAPAN VOLTAGE FREQUENCY 60HZ 8.3A 2.3kVA OUTPU 2.5kVA...
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Page 9: Safety Information
SAFETY INFORMATION Honda generators are designed to give safe and dependable service if operated according to instructions. Read and understand this owner's manual before operating your generator. You accidents by being familiar with your observing safe operating procedures. Operator Responsibility Know how to stop the generator quickly in Understand the use of all generator controls, output and connections. - Page 10 Electric Shock Hazards The generator produces enough electric power shock or electrocution if misused. Using a generator or electrical appliance in wet conditions, such as rain or snow, or near a pool or sprinkler system, or when your hands are wet, could result in electrocution. Keep the generator dry. If the generator is stored outdoors, unprotected from the weather, check all electrical components on the control use.
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Page 11: Component Identification
COMPONENT IDENTIFICATION... - Page 12 FUEL TANK CAP MUFFLER GROL *Record the engine and frame serial numbers for your future reference. Refer to these serial numbers when ordering parts, and when making technical or warranty inquiries (see page49 Frame serial number: Engine serial number:...
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Page 13: Controls
ENGINE SWITCH To start and stop the engine. Key position: OFF: To stop the engine. To run the engine. ENGINE SWITCH RECOIL STARTER To start the engine, pull the starter grip lightly until resistance is felt, then pull briskly. Do not allow the starter grip to snap back against the engine. Return gently to prevent damage to the starter. -
Page 14: Fuel Valve Lever
FUEL VALVE LEVER The fuel valve is located on the carburetor. When the fuel valve lever in the ON position, fuel is allowed to flow from the fuel tank to the carburetor. Be sure to return the fuel valve lever to the after stopping the engine. -
Page 15: Ac Circuit Breaker
AC CIRCUIT BREAKER The AC circuit breaker will automatically switch OFF if there is a short circuit or an overload of the generator a t the AC receptacle. If the AC circuit breaker is switched is working properly and does not exceed the rated load capacity of the AC circuit before switching the AC circuit breaker ON again. -
Page 16: Oil Alert? System
OIL ALERT@ SYSTEM The Oil Alert@ system is designed to prevent engine damage caused by an insufficient amount of oil in the crankcase. Before the oil level in the crankcase can fall below a safe limit, the Oil Alert? system will automatically stop the engine (the engine switch position). -
Page 17: Dc Terminals
DC TERMINALS The DC terminals may ONLY be used for charging 12 volt automotive type batteries. The terminals are colored red to identify the positive ( + ) terminal and black to identify the connected to the generator (battery positive to generator red terminal and battery negative to the generator black terminal). -
Page 18: Generator Use
GENERATOR USE CONNECTIONS TO A BUILDING ELECTRICAL SYSTEM Connections for standby power to a building electrical system must be made by a qualified electrician. The connection must isolate the generator power from utility power, and must comply applicable laws and electrical codes. Improper connections electrical current from the generator t o backfeed into the utility lines. -
Page 19: Ac Applications
Limit operation requiring maximum power to 30 minutes. Maximum power is: EG1400X: 1.4 kVA EG2500X: 2.5 kVA For continuous operation, do not exceed the rated power. Rated power is: EG1400X: 1.2 kVA EG2500X: 2.3 kVA... -
Page 20: Ac Operation
AC OPERATION 1. Start the engine (see page27). 2. Switch ON the AC circuit breaker 3. Plug in the appliance. Most motorized appliances require more than their rated wattage for startup. Do not exceed the current limit specified for any one receptacle. If an overloaded circuit causes the switch OFF, reduce the electrical load on the circuit, wait a few minutes and then reset the circuit breaker. -
Page 21: Dc Operation
DC OPERATION The DC terminals may ONLY be used for charging 12 volt automotive type batteries. Connecting the battery charging cables: 1. Before connecting the battery charging installed in a vehicle, disconnect the vehicle from the battery negative ( - ) terminal. The battery gives off explosive gases;... - Page 22 6. Start the generator p E q Do not start the vehicle while the battery charging cable is connected and the generator is running. The vehicle or the generator may be damaged. An overloaded DC circuit, excessive current draw by the battery, or a wiring problem will trip the DC circuit protector (PUSH button extends out).
- Page 23 Disconnecting the battery cables: 1. Stop the engine. 2. Disconnect the negative ( - ) battery charging cable from the battery negative terminal. ( - ) 3. Disconnect the other end of the negative from the generator negative 4. Disconnect the positive ( + ) battery charging cable from the battery positive ) terminal.
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Page 24: High Altitude Operation
HIGH ALTITUDE OPERATION At high altitude, the standard carburetor air-fuel mixture rich. Performance will decrease, and fuel consumption will increase. A very rich mixture will also foul the spark plug and cause hard starting. Operation at an altitude that differs from that certified, for extended periods of time, may High altitude performance can be improved by specific modifications to the carburetor. -
Page 25: Pre-Operation Check
ENGINE OIL Engine oil is a major factor affecting engine performance and service life. Non detergent and 2-stroke engine oils will damage the engine and are not recommended. Check the oil level BEFORE EACH USE with the generator on a level surface and the engine stopped. -
Page 26: Refueling
REFUELING Fuel tank capacity: EG1400X: 0.71 US gal (2.7 EG2500X: 0.98 With the engine stopped, remove the fuel tank cap and check the fuel level. Refill the fuel tank if the fuel level is low. Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel. -
Page 27: Fuel Recommendation
FUEL RECOMMENDATIONS Use unleaded gasoline with a pump octane rating of 86 or higher. This engine is certified to operate on unleaded gasoline. Unleaded gasoline produces fewer engine and and extends exhaust system life. Never use stale or contaminated gasoline or an oiI/gasoline mixture. Avoid getting dirt or water in the fuel Occasionally you (metallic rapping noise... - Page 28 Oxygenated Fuels Some conventional gasolines are being blended with alcohol or an ether compound. These gasolines oxygenated fuels. To meet United States and Canada use oxygenated fuels emissions. If you use an oxygenated fuel, be sure it is unleaded and meets the minimum octane rating requirement.
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Page 29: Starting The Engine
STARTING THE ENGINE 1. Make sure that the AC circuit breaker is in the 2. Turn the fuel valve lever to the To start a cold engine, move the choke lever to the CLOSED position. To restart a warm engine, leave the choke lever in the OPEN position. 4. -
Page 30: Stopping The Engine
STOPPING THE ENGINE To stop the engine in an emergency, simply turn the engine switch to the OFF position. Under normal conditions, use the following procedure. 1. Turn the AC circuit breaker to the OFF position. Unplug appliances from the generator AC receptacles. 2. -
Page 31: The Importance Of Maintenance
THE IMPORTANCE Good maintenance is essential for safe, economical, and trouble-free operation. It will also help reduce air pollution. Improper maintenance, or failure operation, can cause a malfunction in which you can be seriously hurt or killed. Always follow the inspection and maintenance recommendations and schedules in this owner's manual. -
Page 32: Maintenance Safety
MAINTENANCE SAFETY Some of the most important safety precautions follow. However, we cannot warn you of every conceivable performing maintenance. Only should perform given task. Failure to properly follow maintenance instructions and precautions can cause you to be seriously hurt or killed. Always follow the procedures and precautions in the owner's manual. -
Page 33: Emission Control System Information
EMISSION CONTROL SYSTEM INFORMATION Source of Emissions The combustion process produces carbon monoxide, oxides of nitrogen, and hydrocarbons. Control nitrogen is very important react to form photochemical smog when subjected to sunlight. Carbon monoxide does not react in the same way, but it is toxic. Honda utilizes lean carburetor settings the emissions of carbon monoxide, oxides of nitrogen, and hydrocarbons. - Page 34 Problems That May Affect Emissions If you are aware of any of the following symptoms, have your engine inspected and repaired Hard starting or stalling after starting. Rough idle. Misfiring or backfiring under load. Afterburning (backfiring). Black exhaust smoke or high fuel consumption. Replacement Parts The emission control systems on your Honda engine were designed, built, and certified to conform with...
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Page 35: Air Index
AIR INDEX An Air Index Information hang tag/label is applied to engines certified to an emission durability time period in requirements of the California Air Resources Board. The bar graph is intended to provide you, our customer, the ability to compare the emissions performance of available engines. -
Page 36: Maintenance Schedule
MAINTENANCE SCHEDULE REGULAR SERVICE PERIOD (3) Replace Spark arrester Clean Valve clearance Check-adjust Combustion chamber Clean Fuel tank and filter Clean line Fuel Check NOTE: Emission related items. (*)Replace paper element type only. (1)Service more frequently when used in dusty (2)These items should be serviced by an authorized Honda dealer, unless the owner has the proper tools and is mechanically proficient. -
Page 37: Engine Oil Change
ENGINE OIL CHANGE Drain the oil while the engine is warm to assure rapid and complete draining. 1. Remove the oil drain plug and sealing washer, remove the oil filler cap, and drain the oil. OIL DRAIN PLUG 2. Reinstall the oil drain plug and sealing washer. Tighten the plug securely. -
Page 38: Air Cleaner Service
AIR CLEANER SERVICE A dirty air cleaner will restrict air flow to the carburetor. To prevent carburetor malfunction, service the air cleaner regularly. Service more frequently when operating the generator in extremely dusty areas. Using gasoline or flammable solvent to clean the air filter can cause a fire or explosion. -
Page 39: Spark Plug Service
SPARK PLUG SERVICE In order to service the spark plug, you will need a spark plug wrench (commercially available). Recommended spark plugs: To ensure proper engine operation, the spark plug must be properly gapped and free of deposits. If the engine has been running, the muffler not to touch the muffler. - Page 40 6.Check that the spark plug washer is in good condition, and thread the spark plug in by hand to prevent cross-threading. 7.After the spark plug is seated, tighten with a spark plug wrench to compress the washer. -If installing a new spark plug, tighten seats to compress the washer.
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Page 41: Fuel Sediment Cup Cleaning
FUEL SEDIMENT CUP CLEANING The sediment cup prevents dirt or water which may be in the fuel tank from entering the carburetor. If the engine has not been run for a long time, the sediment cup should be cleaned. 1.Turn the fuel valve lever to O-ring. -
Page 42: Spark Arrester Maintenance
SPARK ARRESTER MAINTENANCE If the generator has been running, the muffler to cool before proceeding. The spark arrester must be serviced every efficiency. Clean the spark arrester as follows: 1. Remove t w o 8 mm nuts and fler assembly. 2. -
Page 43: Transportlng/Storage
TRANSPORTING If the generator has been used, allow it cool for at least 15 minutes before loading the generator on and exhaust system can burn you and can ignite some material. When transporting the generator, turn the engine switch and the fuel OFF, valve lever and keep the generator level to reduce the possibility... -
Page 44: Storage
STORAGE Before storing the unit for an extended period: 1. Be sure the storage area is free of excessive humidity and dust. 2. Service according to the table below: STORAGE TIME Less than 1 month 1 to 2 months 2 months to 1 year 1 year or more Use gasoline.conditioners that are formulated to extend storage life. - Page 45 Storage Procedure 1 .Drain the fuel tank, the carburetor and the fuel sediment cup. a. Remove the carburetor drain screw. b.Drain the gasoline from the carburetor into c. Install and tighten the carburetor drain screw. d.Turn the fuel valve lever e.Turn the fuel valve lever suitable container.
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Page 46: Troubleshooting
TROUBLESHOOTING When the engine will not start: Is there fuel in the tank? Is there enough oil in the engine? there a spark f r o m t h e s p a r k plug? Be sure there is no spilled fuel around the spark plug. - Page 47 Appliance does not operate: Is the AC circuit breaker Check the electrical ap- piance or equipment for any defects. No electricity a t the DC terminals: Is the DC circuit protector Turn the NO DEFECTS Take the generator to authorized Honda generator dealer.
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Page 48: Wiring Diagram
WINDING... - Page 49 BLOCK ENGINE SPARKING ENGINE PLUG SWITCH I..- CIRCUIT BREAKER DCTERMINAL CONTROL BACK UP COIL BLOCK...
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Page 50: Specifications
0.02 m m (cold) EX: 0.20 0.02 mm (cold) other adjustments the types, and are subject EG2500X EZCR 19.9 in (505 m m ) 16.1 in (410 m m ) 16.3 in (415 mm) 87.1 Ibs (39.5 kg) HONDA GX16OK1 9.9 cu-in (163 cm3) -
Page 51: Warranty Service Information
The Service Manager or General Manager can help. Almost all problems are solved in this way. If you are dissatisfied with the management, contact the Honda Power Equipment Customer Relations Office. You can write to: American Honda Motor Co., Inc. -
Page 52: Index
INDEX COMPONENT IDENTIFICATION CONTROLS AC Circuit Breaker Choke Lever DC Circuit Protector DC Terminals Engine Switch Fuel Valve Lever Ground Terminal Oil Ale@ System Recoil Starter GENERATOR USE AC Applications AC Operation Connections to a Building Electrical System DC Operation Ground System High Altitude Operation MAINTENANCE... - Page 53 MEMO...
- Page 54 MEMO...
- Page 55 HONDA The Power of Dreams 31ZB0614 500.2001.07 (HC) (nH> (Em] K1 00x31-ZBO-6140 Printed Japan...
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