Honda EG3600CX Owner's Manual
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Honda EG3600CX Owner's Manual

Honda generators owner's manual
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EG3600CX
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  • Page 1 GENERATOR · EG3600CX EG4500CX · EG5500CX EG5500CXS OWNER'S MANUAL...
  • Page 2 Honda EG3600CX·EG4500CX EG5500CX·EG5500CXS OWNER’S MANUAL The‘‘e-SPEC’’mark symbolizes environmentally responsible technologies applied to Honda power equipment, which contains our wish to ‘‘preserve nature for generations to come.’’...
  • Page 3 All information in this publication is based on the latest product information available at the time of approval for printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.

  • Page 4: Table Of Contents

    . 38 9. TRANSPORTING/STORAGE ............47 10. TROUBLESHOOTING ............... 51 11. SPECIFICATIONS ................54 12. INSTALLATION OF KIT PARTS ............56 13. WIRING DIAGRAM ................59 MAJOR Honda DISTRIBUTOR ADDRESSES ....inside back cover...

  • Page 5: Safety Instructions

    SAFETY INSTRUCTIONS IMPORTANT SAFETY INFORMATION Honda generators are designed for use with electrical equipment that has suitable power requirements. Other uses can result in injury to the operator or damage to the generator and other property. Most injuries or property damage can be prevented if you follow all instructions in this manual and on the generator.
  • Page 6 Carbon Monoxide Hazards Exhaust contains poisonous carbon monoxide, a colorless, odorless gas. Breathing exhaust can cause loss of consciousness and may lead to death. If you run the generator in an area that is confined, or even partially enclosed area, the air you breathe could contain a dangerous amount of exhaust gas.
  • Page 7 Fire and Burn Hazards Do not use the generator in areas with a high risk of fire. When installed in ventilated rooms, additional requirements for fire and explosion protection shall be observed. The exhaust system gets hot enough to ignite some materials. Keep the generator at least 1 meter away from buildings and other equipment during operation.
  • Page 8 Do not throw it in the trash or pour it on the ground. An improperly disposed battery can hurt the environment. Always confirm local regulations for battery disposal. Contact your Honda servicing dealer for a replacement.

  • Page 9: Safety Label Locations

    These labels warn you of potential hazards that can cause serious injury. Read the labels and safety notes and precautions described in this manual carefully. If a label comes off or becomes hard to read, contact your Honda dealer for a replacement. READ OWNER’S MANUAL...
  • Page 10 Honda generator is designed to give safe and dependable service if operated according to instructions. Read and understand the Owner’s Manual before operating the generator. Failure to do so could result in personal injury or equipment damage. Exhaust contains poisonous carbon monoxide, a colorless, odorless gas.
  • Page 11 A hot exhaust system can cause serious burns. Avoid contact if the engine has been running.

  • Page 12: Component Identification

    COMPONENT IDENTIFICATION CX type FUEL GAUGE CONTROL PANEL CHOKE KNOB FUEL VALVE LEVER OIL FILLER CAP STARTER GRIP SEDIMENT CUP AIR CLEANER OIL DRAIN BOLT ENGINE SERIAL NUMBER FUEL TANK CAP SPARK PLUG FRAME SERIAL NUMBER MUFFLER Record the frame serial number and the engine serial number in the spaces below.
  • Page 13 CXS type FUEL GAUGE CONTROL PANEL CHOKE KNOB FUSE FUEL VALVE LEVER OIL FILLER CAP STARTER GRIP SEDIMENT CUP AIR CLEANER OIL DRAIN BOLT ENGINE SERIAL NUMBER FUEL TANK CAP BATTERY TRAY SPARK PLUG FRAME SERIAL NUMBER MUFFLER Record the frame serial number and the engine serial number in the spaces below.

  • Page 14: Control Panel

    CONTROL PANEL EG3600CX, EG4500CX, EG5500CX: UH types 240V RECEPTACLES ENGINE SWITCH DC CIRCUIT PROTECTOR DC TERMINALS AC CIRCUIT BREAKER GROUND TERMINAL EG5500CXS: RGH, UH types EG4500CX: RGH type 230V RECEPTACLES DC CIRCUIT PROTECTOR ENGINE SWITCH ENGINE SWITCH VOLT METER DC TERMINALS...

  • Page 15: Pre-Operation Check

    PRE-OPERATION CHECK Be sure to check the generator on a level surface with the engine stopped. Check the engine oil level before each use. Using non detergent oil or 2-stroke engine oil could shorten the engine’s service life. Recommended oil: Use 4-stroke motor oil that meets or exceeds the requirements for API service category SE or later (or equivalent).
  • Page 16 Remove the oil filler cap and wipe the dipstick clean. Check the oil level by inserting the dipstick in the filler hole without screwing it in. If the oil level is low, fill to the upper limit of the oil filler neck with the recommended oil.
  • Page 17 Check the fuel level. Check the fuel gauge. If the fuel level is low, refuel the fuel tank until the level as specified. After refueling, tighten the fuel tank cap securely. Use automotive unleaded gasoline with a Research Octane Number of 91 or higher (a Pump Octane Number of 86 or higher).
  • Page 18 Gasolines Containing Alcohol If you decide to use a gasoline containing alcohol (gasohol), be sure its octane rating is at least as high as that recommended by Honda. There are two types of ‘‘gasohol’’: one containing ethanol, and the other containing methanol.
  • Page 19 Check the air cleaner. Check the air cleaner element to be sure it is clean and in good condition. Unsnap the two air cleaner cover clips, remove the air cleaner cover, and remove the air cleaner element. Clean or replace the air cleaner element if necessary (see page Never run the engine without the air cleaner element.
  • Page 20 Check the battery fluid (CXS type). Your generator’s engine charging system charges the battery while the engine is running. However, if the generator is only used periodically, the battery must be charged monthly to maintain the battery service life. The battery contains sulfuric acid (battery fluid), which is highly corrosive and poisonous.
  • Page 21 If rapid loss of battery fluid is experienced, or if your battery seems to be weak causing slow operation of the starter motor, see your authorized Honda generator dealer. Locate the battery. Check the battery fluid level with the generator on a level surface.

  • Page 22: Starting The Engine

    STARTING THE ENGINE Make sure that the AC circuit breaker is in the OFF position. The generator may be hard to start if a load is connected. AC CIRCUIT BREAKER...
  • Page 23 Electric starting (CXS type) When starting the generator after adding fuel for the first time, after long-term storage, or after running out of fuel, turn the fuel valve lever to the ON position, then wait for 10 to 20 seconds before starting the engine.
  • Page 24 Pull the choke knob to the CLOSED position to start a cold engine. Push the choke knob to the OPEN position as the engine warms up. CHOKE KNOB...
  • Page 25 Turn the engine switch to the START position and hold it there for 5 seconds or until the engine starts. After the engine starts, let the engine switch return to the ON position. START START ENGINE SWITCH Do not use the electric starter for more than 5 seconds at a time. If the engine fails to start, release the switch and wait 10 seconds before operating the starter again.
  • Page 26 Manual starting When starting the generator after adding fuel for the first time, after long-term storage, or after running out of fuel, turn the fuel valve lever to the ON position, then wait for 10 to 20 seconds before starting the engine. Turn the fuel valve lever to the ON position.
  • Page 27 Pull the choke knob to the CLOSED position to start a cold engine. Push the choke knob to the OPEN position as the engine warms up. CHOKE KNOB...
  • Page 28 Turn the engine switch to the ON position. (CX type) ENGINE SWITCH (CXS type) ENGINE SWITCH...
  • Page 29 Pull the starter grip lightly until you feel resistance, then pull the starter grip briskly toward in the direction of the arrow as shown below. The starter grip can be drawn back very quickly before you release it. This may pull your hand forcefully toward the engine and cause an injury.

  • Page 30: High Altitude Operation

    High altitude performance can be improved by specific modifications to the carburetor. If you always operate the generator at altitudes higher than 1,500 meters above sea level, have your authorized Honda dealer perform these carburetor modifications. Even with suitable carburetor jetting, engine horsepower will decrease approximately 3.5% for each 300 meter increase in altitude.

  • Page 31: Generator Use

    GENERATOR USE Be sure to ground the generator when the connected equipment is grounded. Do not connect to a building’s electrical system unless an isolation switch has been installed by a qualified electrician. Connections for standby power to a building’s electrical system must be made by a qualified electrician and must comply with all applicable laws and electrical codes.
  • Page 32 Never exceed the maximum power rating of the generator. Power levels between rated and maximum may be used for no more than 30 minutes. Limit operation requiring maximum power to 30 minutes. Maximum power is: EG3600CX: 3.6 kVA (UH type) EG4500CX: 4.5 kW (RGH type) 4.5 kVA...
  • Page 33 AC Applications Substantial overloading will switch off the AC circuit breaker. Marginal overloading may not switch off the AC circuit breaker, but it will shorten the service life of the generator. Be sure that all appliances are in good working order before connecting them to the generator.
  • Page 34 DC application The DC receptacle may be used for charging 12 volt automotive-type batteries only. To prevent the possibility of creating a spark near the battery, connect charging cable first to the generator, then to the battery. Disconnect cable first at the battery. Before connecting charging cable to a battery that is installed in a vehicle, disconnect the vehicle’s battery cable.
  • Page 35 Before connecting the battery charging cable to a battery that is installed in a vehicle, disconnect the vehicle battery ground cable from the negative ( ) battery terminal. Connect the red lead of battery charging cable into the positive ( ) DC terminal of the generator.
  • Page 36 Batteries produce explosive gases: If ignited, and explosion can cause serious injury or blindness. Provide adequate ventilation when charging. CHEMICAL HAZARD: Battery fluid contains sulfuric acid. Contact with eyes or skin, even through clothing, may cause severe burns. Wear a faceshield and protective clothing. Keep flames and sparks away, and do not smoke in the area.
  • Page 37 Oil Alert System The Oil Alert system is designed to prevent engine damage caused by an insufficient amount of oil in the crankcase. Before the oil level in the crankcase falls below a safe limit, the Oil Alert system will automatically shut down the engine (the engine switch will remain in the ON position).

  • Page 38: Stopping The Engine

    STOPPING THE ENGINE To stop the engine in an emergency, turn the engine switch to the OFF position. IN NORMAL USE: Turn the AC circuit breaker to the OFF position. AC CIRCUIT BREAKER Turn the engine switch to the OFF position. (CX type) (CXS type) ENGINE SWITCH...
  • Page 39 Turn the fuel valve lever to the OFF position. FUEL VALVE LEVER...

  • Page 40: Maintenance

    Be careful not to touch the muffler while it is hot. Let the engine cool before maintenance. Use Honda Genuine parts or their equivalent. The use of replacement parts which are not of equivalent quality may damage the generator.

  • Page 41: Maintenance Schedule

    Check (CXS type) Service more frequently when used in dusty areas. These items should be serviced by your Honda servicing dealer, unless you have the proper tools and are mechanically proficient. Refer to the Honda shop manual for service procedures.
  • Page 42 CHANGING OIL Drain the oil while the engine is still warm to assure rapid and complete draining. Remove the oil drain bolt and sealing washer, remove the oil filler cap, and drain the oil. Reinstall the drain bolt and new sealing washer. Tighten the bolt securely.
  • Page 43 AIR CLEANER SERVICE A dirty air cleaner will restrict air flow to the carburetor. To prevent carburetor malfunction, service the air cleaner regularly. Service more frequently when operating the generator in extremely dusty areas. Do not use gasoline or low flash point solvents for cleaning. They are flammable and explosive under certain conditions.
  • Page 44 FUEL SEDIMENT CUP SERVICE Gasoline is extremely flammable and is explosive under certain conditions. Do not smoke or allow flames or sparks in the area. The sediment cup prevents dirt or water that may be in the fuel tank from entering the carburetor. If the engine has not been run for a long time, the sediment cup should be cleaned.
  • Page 45 SPARK PLUG SERVICE Recommended spark plug: BPR5ES (NGK) To ensure proper engine operation, the spark plug must be properly gapped and free of deposits. If the engine has been running, the muffler will be very hot. Be careful not to touch the muffler. Remove the spark plug cap.
  • Page 46 Make sure that the sealing washer is in good condition, and thread the spark plug in by hand to prevent cross-threading. After the spark plug is seated, tighten with a spark plug wrench to compress the washer. If installing a new spark plug, tighten 1/2 turn after the spark plug seats to compress the washer.
  • Page 47 SPARK ARRESTER CLEANING (UH type) If the generator has been running, the muffler will be very hot. Allow it to cool before proceeding. The spark arrester must be serviced every 100 hours to maintain its efficiency. Loosen the screw by the exhaust port of the muffler and remove the spark arrester.
  • Page 48 FUSE REPLACEMENT (CXS type) If the fuse is blown, the starter motor will not work until it is replaced. Turn the engine switch to the OFF position and remove the key before checking or replacing the fuse. Remove the fuse holder cover and pull the fuse out. Replace the fuse with a fuse of the same type and rating.

  • Page 49: Transporting/Storage

    TRANSPORTING/STORAGE Transporting To prevent fuel spillage when transporting or during temporary storage, the generator should be secured upright in its normal operating position, with the engine switch OFF. The fuel valve lever should be turned OFF. When transporting the generator: Do not overfill the tank.
  • Page 50 Take care not to drop or strike the generator when transporting. Do not place heavy objects on the generator. When transporting the generator by loading it on to a vehicle, secure to the generator frame as shown.
  • Page 51 Storage Place a suitable gasoline container below the carburetor, and use a funnel to avoid spilling fuel. Loosen the carburetor drain screw and drain the gasoline from the carburetor. Gasoline is extremely flammable and is explosive under certain conditions. Perform this task in a well ventilated area with the engine stopped.
  • Page 52 Remove the sediment cup (see page ), and then turn the fuel valve lever to the ON position. Allow the gasoline to drain completely, and then install the sediment cup (see page FUEL VALVE LEVER Change the engine oil (refer to page Remove the spark plug, and pour about a tablespoon of clean engine oil into the cylinder.

  • Page 53: Troubleshooting

    Turn off the engine switch and loosen the take the drain screw (see page generator to an Turn the fuel valve lever to ON. Fuel authorized should flow from the drain when the fuel Honda dealer. valve lever is turned on.
  • Page 54 [CXS Type] Starter motor does not turn round; Is the fuse blown? Replace the fuse (see page Is the battery Charge the battery. discharged? If the starter motor still does not turn round, take the generator to an autorized Honda dealer.
  • Page 55 Turn the AC circuit breaker ON? breaker ON (see page Check the electrical Take the generator NO DEFECTS appliance or to an authorized equipment for any Honda dealer. defects. Replace the electrical appliance or equipment. DEFECTS Take the electrical appliance or...

  • Page 56: Specifications

    SPECIFICATIONS Dimensions and Weight Model EG3600CX EG4500CX Type Description code EBHC EBFC Length 681 mm Width 530 mm Height 571 mm Dry mass (weight) 71.0 kg 82.5 kg Engine Model GX270H GX340H1 Engine Type 4-stroke, overhead valve, single cylinder Displacement...
  • Page 57 Dimensions and Weight Model EG5500CX EG5500CXS Type Description code EBCC EBDC Length 681 mm 844 mm Width 530 mm Height 571 mm Dry mass (weight) 84.0 kg 87.0 kg Without battery Engine Model GX390H1 Engine Type 4-stroke, overhead valve, single cylinder Displacement 389 cm [Bore...
  • Page 58 INSTALLATION OF KIT PARTS STANDARD KIT PARTS Battery Tray Kit (CXS type) Install the battery guard pipe on the frame. Set the battery tray on the battery guard pipe and tighten the bolts. Route the starter cable under the tank and connect it to the starter solenoid.
  • Page 59 STARTER SOLENOID STARTER CABLE CABLE TIE (Positive) BATTERY GROUND CABLE (14) (13) (11) (12) (15) (10) (1) BATTERY SET BOLT (8) BATTERY GUARD PIPE (2) BATTERY SET PLATE (9) BATTERY TRAY (3) 6 mm FLANGE NUT (10) BATTERY GUARD PLATE (4) BATTERY GROUND CABLE (11) BATTERY BOX (5) STARTER CABLE...

  • Page 60: Installation Of Kit Parts

    INSTALLATION OF KIT PARTS OPTIONAL KIT PARTS Four Wheel Kit Installation Install the lock plate and four wheels on the wheel shaft using the plain washers and split pins. Install the front wheel shaft on the front side nearest the engine. Install the wheel shaft assembly on the generator using eight 8 mm hex bolts.

  • Page 61: Wiring Diagram

    WIRING DIAGRAM INDEX (See inside back cover) EG4500CX (RGH type) ............... . W 1 EG5500CXS (RGH type) ..............W 2 EG3600CX·EG4500CX·EG5500CX (UH type) ........W 3 EG5500CXS (UH type) ............... . W 4 ABBREVIATIONS WIRE COLOR CODE Symbol...
  • Page 62 SWITCH CONNECTIONS ENGINE SWITCH EG3600CX·EG4500CX·EG5500CX EG5500CXS RECEPTACLE Shape Type...

  • Page 67: Major Honda Distributor Addresses

    MAJOR Honda DISTRIBUTOR ADDRESSES For further information, please contact Honda Customer Information Centre at the following address or telephone number:...
  • Page 68 RUSSIA Honda Motor RUS LLC 21. MKAD 47 km., Leninsky district. Moscow region, 142784 Russia Tel. : 7 (495) 745 20 80 Fax : 7 (495) 745 20 81 http://www.honda.co.ru postoffice honda.co.ru AUSTRALIA Honda Australia Motorcycle and Power Equipment Pty. Ltd...
  • Page 69 oHonda Motor Co., Ltd. 2010 1 1000.2005.09 32Z30600 00X32-Z30-6000 Printed in China...

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