Honda HRC216PDA Owner's Manual
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Honda HRC216PDA Owner's Manual

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Owner's Manual
ROTARY MOWER
HRC216PDA
© 2004 American Honda Motor Co., Inc.—All Rights Reserved

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  • Page 1 Owner’s Manual ROTARY MOWER HRC216PDA © 2004 American Honda Motor Co., Inc.—All Rights Reserved...
  • Page 2 Keep this owner’s manual handy so you can refer to it at any time. This owner’s manual is considered a permanent part of the lawn mower and should remain with the lawn mower if resold. The information and specifications included in this publication were in effect at the time of approval for printing.
  • Page 3 INTRODUCTION Congratulations on your selection of a Honda lawn mower! We are certain you will be pleased with your purchase of one of the finest lawn mowers on the market. We want to help you get the best results from your new mower and to operate it safely.

  • Page 4: A Few Words About Safety

    Of course, it is not practical or possible to warn you about all the hazards associated with operating or maintaining a lawn mower. You must use your own good judgment. You will find important safety information in a variety of forms including: •...

  • Page 5: Table Of Contents

    CONTROLS & FEATURES ...8 COMPONENT & CONTROL LOCATIONS ...8 BEFORE OPERATION ...12 ARE YOU READY TO GET STARTED? ...12 IS YOUR LAWN MOWER READY TO GO? ...12 CHECK YOUR WORK AREA ...13 GET THE MOWER READY ...14 OPERATION ...16 MOWING PRECAUTIONS ...16 STARTING THE ENGINE ...16...

  • Page 6: Lawn Mower Safety

    LAWN MOWER SAFETY IMPORTANT SAFETY INFORMATION Most accidents with walk-behind mowers can be prevented if you follow all instructions in this manual and on the mower. The most common hazards, according to accident statistics, are discussed below, along with the best way to protect yourself and others.

  • Page 7: Important Message To Parents

    YOUR CHILDREN’S SAFETY IS VERY IMPORTANT to Honda. That’s why we urge you to read this message before letting your child operate this lawn mower. Lawn mowers are tools, not toys. As with any equipment, bad judgments can result in serious injuries. You can help prevent accidents by making good decisions about if, when, and how your child operates this equipment.

  • Page 8: Important Message To Employers

    LAWN MOWER SAFETY IMPORTANT MESSAGE TO EMPLOYERS As an employer, you have special responsibilities to the people who work for you. Before you ask anyone to operate this mower, you need to determine whether the person is old enough, large enough, and strong enough to safely handle and control the mower.

  • Page 9: Safety Label Locations

    TO A.N.S.I. STANDARD B71.4, AND REPLACEMENT MUST MEET THIS STANDARD. DANGER KEEP HANDS and FEET AWAY LAWN MOWER SAFETY WARNING Objects thrown by blade can cause serious injury. • Inspect area and remove debris before mowing. • Keep children and others away.

  • Page 10: Controls & Features

    COMPONENT & CONTROL LOCATIONS RECOIL STARTER GRASS OIL FILLER CAP/ DIPSTICK HANDLEBAR DISCHARGE GUARD MUFFLER MOWER DECK FUEL TANK CAP...
  • Page 11 SPARK PLUG CAP CARBURETOR FRONT CUTTING HEIGHT ADJUSTMENT LEVER CONTROLS & FEATURES REAR CUTTING HEIGHT ADJUSTMENT LEVER FUEL VALVE AIR CLEANER FLYWHEEL BRAKE LEVER THROTTLE LEVER...
  • Page 12 CONTROLS & FEATURES Fuel Valve The fuel valve opens and closes the fuel passage from the fuel tank to the carburetor. Throttle Lever The throttle lever controls engine speed and opens and closes the choke. THROTTLE LEVER CHOKE Closes the choke; use when starting a cold engine. FAST For restarting a warm engine and for mowing.

  • Page 13: Cutting Height Adjustment Levers

    Flywheel Brake Lever This lever is connected to the engine flywheel brake and the engine switch. The engine will not start or run unless this lever is held against the handlebar. Cutting Height Adjustment Levers Each wheel of the mower can be adjusted to one of eight settings. The cutting height figures are approximate.

  • Page 14: Before Operation

    Read and understand this manual. Know what the controls do and how to operate them. Familiarize yourself with the lawn mower and its operation before you begin using it. Know how to quickly shut off the lawn mower in case of an emergency. Are You Ready to Mow? Be sure to wear protective clothing.

  • Page 15: Check Your Work Area

    Check the General Condition of the Lawn Mower • Look around and underneath the lawn mower for signs of oil or gasoline leaks. • Look for signs of damage. • Check each control for proper operation. • Check the blades for wear. Replace as necessary (page 28).

  • Page 16: Get The Mower Ready

    GET THE MOWER READY Grass Bag A lawn mower works like a vacuum cleaner; it blows air through the bag, which traps the grass clippings. Always empty the grass bag before it becomes filled to the limit of its capacity. Bagging performance will diminish after the bag becomes about 90% filled.

  • Page 17: Mulching Plug

    Mulching Plug To mulch the grass clippings rather than bag them, install the mulching plug. 1. Stop the engine. 2. Raise the discharge guard. 3. Remove the grass bag. 4. Insert the mulching plug into the discharge chute at the back of the mower.

  • Page 18: Operation

    OPERATION MOWING PRECAUTIONS Before operating the mower for the first time, please review IMPORTANT SAFETY INFORMATION (page 4) and the previous chapter, BEFORE OPERATION (page 12). Even if you have operated other mowers, take time to become familiar with how this mower works and practice in a safe area until you build up your skills.
  • Page 19 3. Push forward on the flywheel brake lever and hold it against the handlebar. 4. Pull the starter grip lightly until you feel resistance, then pull briskly. Return the starter grip gently. Keep your hands and feet away from the mower deck at all times when starting and running the engine.

  • Page 20: Operating The Controls For Mowing

    OPERATION OPERATING THE CONTROLS FOR MOWING Throttle Lever For best cut quality, always mow with the throttle lever in the FAST position. When the blades rotate at the preset fast speed, it creates a strong fan action that lifts and cuts grass more efficiently.

  • Page 21: Stopping The Engine

    STOPPING THE ENGINE 1. Move the throttle lever to the SLOW position. 2. Release the flywheel brake lever. 3. When the mower is not in use, turn the fuel valve to the OFF position. OPERATION SLOW THROTTLE LEVER FLYWHEEL BRAKE LEVER...

  • Page 22: Safe Mowing Practices

    OPERATION SAFE MOWING PRACTICES For your safety, keep all four wheels on the ground, and be careful to avoid losing your footing and your control of the mower. Keep a firm grip on the handlebar, and walk, never run, with the mower. Be very careful when mowing uneven or rough ground.
  • Page 23 Obstacles Use the side of the mower to cut close to large obstacles, such as fences or walls. Be careful when mowing over obstacles embedded in the lawn, such as sprinkler heads, paving, edging, raised tree roots, etc. Avoid anything that sticks up above the surface of the lawn. If the blade hits something, or if the mower starts to vibrate, stop the engine immediately, disconnect the spark plug cap, and check for damage (page 28).

  • Page 24: Mowing Tips

    OPERATION MOWING TIPS When to Mow Most grasses should be mowed when they have grown 1/2 to 1 inch above their recommended height. More frequent mowing is required for mulching than for bagging. For best results, you may need to mow the lawn twice a week during the growing season.

  • Page 25: Blade Sharpness

    OPERATION Blade Sharpness A sharp blade cuts cleanly. A dull blade tears the grass, leaving shredded ends that turn brown. When your blades don’t cut cleanly anymore, have them sharpened or replaced. Dry Grass If the ground is too dry, mowing will stir up a lot of dust. Besides being unpleasant to work in, too much dust will clog the air filter.
  • Page 26 OPERATION Mowing Patterns Your Honda mower will work most efficiently if you use the following mowing patterns as much as possible. Mower deck and equipment design, and the direction in which the blade rotates, cause these mowing patterns to give the best results. If your lawn has an irregular shape or many obstacles, divide it into sections where you can use the recommended mowing pattern.

  • Page 27: Servicing Your Lawn Mower

    THE IMPORTANCE OF MAINTENANCE Good maintenance is essential for safe, economical, and trouble-free operation. It will also help reduce air pollution. Improper maintenance, or failure to correct a problem before operation, can cause a malfunction in which you can be seriously hurt or killed.

  • Page 28: Maintenance Safety

    SERVICING YOUR LAWN MOWER MAINTENANCE SAFETY Some of the most important safety precautions follow. However, we cannot warn you of every conceivable hazard that can arise in performing maintenance. Only you can decide whether or not you should perform a given task.

  • Page 29: Maintenance Schedule

    (2) These items should be serviced by an authorized Honda servicing dealer, unless you have the proper tools and are mechanically proficient. Refer to the Honda shop manual for service procedures. (3) For commercial use, log hours of operation to determine the proper maintenance intervals. SERVICING YOUR LAWN MOWER Before First each...

  • Page 30: Blades

    A worn or damaged blade can break, causing blade pieces to be thrown from the mower. If the blades are bent or dull, take the lawn mower to an authorized Honda servicing dealer for crankshaft runout inspection. If you have a torque wrench, you can remove and install the blades yourself (page 29).

  • Page 31: Blade Removal

    4. Hold the blades so they cannot turn. 5. Remove the two blade bolts with a 14 mm socket wrench. 6. Remove both blades from the blade control assembly. UPPER BLADE LOWER BLADE SPECIAL WASHER (2) BLADE BOLT (2) SERVICING YOUR LAWN MOWER...

  • Page 32: Blade Installation

    If the blades are not fully seated on the locator pins, excessive vibration will damage your lawn mower. Do not continue to run the engine if you notice excessive vibration. Re-check the positioning of the blades.

  • Page 33: Grass Bag Cleaning And Replacement

    2. Remove the bag from the frame. Bag Installation 1. Insert the frame into the bag, as shown. 2. Clip the plastic edges of the bag onto the frame. SERVICING YOUR LAWN MOWER PLASTIC EDGE FRAME...

  • Page 34: Engine Maintenance

    SERVICING YOUR LAWN MOWER ENGINE MAINTENANCE Engine Oil Level Check 1. Unscrew and remove the filler cap/dipstick and wipe it clean. 2. Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick.
  • Page 35 32. NOTICE Using nondetergent oil can shorten the engine’s service life, and using 2-stroke oil can damage the engine. SERVICING YOUR LAWN MOWER...
  • Page 36 SERVICING YOUR LAWN MOWER Air Cleaner Service A dirty air filter will restrict air flow to the carburetor, reducing engine performance. If you operate the mower in very dusty areas, clean the air filter more often than specified in the MAINTENANCE SCHEDULE (page 27).
  • Page 37 10. Set the paper element and screen grid in the air cleaner body. 11. Reinstall the air cleaner cover by locking the lower tabs in the bottom of the air cleaner body and snapping the latch tabs in the top of the air cleaner body. SERVICING YOUR LAWN MOWER...

  • Page 38: Recommended Spark Plugs

    SERVICING YOUR LAWN MOWER Spark Plug Service RECOMMENDED SPARK PLUGS DENSO *Resistor spark plugs reduce interference with radio and TV reception. NOTICE Incorrect spark plugs can cause engine damage. For good performance, the spark plug must be properly gapped and free of deposits.
  • Page 39 A loose spark plug can overheat and damage the engine. Overtightening the spark plug can damage the threads in the cylinder head. 7. Install the spark plug cap on the spark plug. SERVICING YOUR LAWN MOWER 0.028 ~ 0.031 IN (0.7 ~ 0.8 MM) SEALING...
  • Page 40 SERVICING YOUR LAWN MOWER Spark Arrester Service (optional equipment) Your lawn mower engine is not factory-equipped with a spark arrester. In some areas, it is illegal to operate an engine without a spark arrester. Check local laws and regulations. An optional...

  • Page 41: Control Cable Adjustments

    If the flywheel brake did not operate properly with the correct cable adjustment, take the mower to an authorized Honda servicing dealer for repair. 1-3/16 ~ 1-3/8 in (30 ~ 35 mm) FLYWHEEL BRAKE LEVER SERVICING YOUR LAWN MOWER LOCK NUTS ADJUSTER...

  • Page 42: Throttle Cable Inspection

    SERVICING YOUR LAWN MOWER THROTTLE CABLE INSPECTION Throttle cable adjustment is necessary if the throttle lever does not operate the choke properly. You can inspect choke operation by observing the movement of the choke arm, which is located on top of the carburetor.

  • Page 43: Fuel System

    You can be burned or seriously injured when handling fuel. • Stop the engine and keep heat, sparks, and flame away. • Handle fuel only outdoors. • Wipe up spills immediately. SERVICING YOUR LAWN MOWER  WARNING FUEL TANK CAP FUEL FILLER NECK...

  • Page 44: Fuel Recommendations

    SERVICING YOUR LAWN MOWER Never refuel the engine inside a building where gasoline fumes may reach flames or sparks. Keep gasoline away from appliance pilot lights, barbecues, electric appliances, power tools, etc. Spilled fuel is not only a fire hazard, it causes environmental damage.

  • Page 45: Storage

    Cleaning 1. Wash the lawn mower, including the underside of the mower deck. Engine Wash the engine by hand, and be careful to prevent water from entering the air cleaner.
  • Page 46 4. Stop the engine and allow it to cool. 5. After the lawn mower is clean and dry, touch up any damaged paint (touch-up paint part numbers are on page 67), and coat other areas that may rust with a light film of oil.
  • Page 47 Fuel Gasoline will oxidize and deteriorate in storage. Old gasoline will cause hard starting, and it leaves gum deposits that clog the fuel system. If the gasoline in your mower deteriorates during storage, you may need to have the carburetor and other fuel system components, serviced or replaced.
  • Page 48 STORAGE Draining the Carburetor and Fuel Tank 1. Make sure the fuel valve is OFF (page 19). 2. Place an approved gasoline container below the carburetor and use a funnel to avoid spilling. 3. Remove the carburetor drain bolt with a 10 mm wrench, and drain the fuel from the carburetor bowl into an approved container.
  • Page 49 Engine Cylinder Remove the spark plug (page 36). Pour a tablespoon (5 ~ 10 cc) of clean engine oil into the cylinder. Pull the starter rope several times to distribute the oil in the cylinder. Reinstall the spark plug. Pull the starter rope slowly until resistance is felt then return the starter grip gently.

  • Page 50: Placing In Storage

    STORAGE PLACING IN STORAGE If your mower will be stored with gasoline in the fuel tank and carburetor, it is important to reduce the hazard of gasoline vapor ignition. Select a well-ventilated storage area away from any appliance that operates with a flame, such as a furnace, water heater, or clothes dryer.

  • Page 51: Transporting

    BEFORE LOADING If the engine has been running, allow it to cool for at least 15 minutes before loading the mower on the transport vehicle. A hot engine and exhaust system can burn you and can ignite some materials. 1. If installed, remove the grass bag.

  • Page 52: Taking Care Of Unexpected Problems

    TAKING CARE OF UNEXPECTED PROBLEMS Engine Will Not Start Possible Cause Fuel valve OFF. Throttle lever in wrong position Out of fuel Bad fuel; mower stored without treating or draining gasoline, or refueled with bad gasoline Spark plug faulty, fouled, or improperly gapped Spark plug wet with fuel (flooded engine) Fuel filter clogged, carburetor malfunction,...

  • Page 53: Vibration

    Clean out mower deck (page 23). Tighten loose blades bolts (page 30). If blades are found to be bent or damaged, take the lawn mower to an authorized Honda servicing dealer for crankshaft runout inspection (page 28). Take the mower to an authorized Honda servicing dealer for repair.

  • Page 54: Set-Up

    Loose Parts Use the following included loose parts to set up the lawn mower. Part Handle support plate Handle support hanger Flange bolt (8 x 40 mm) Self-locking nut (8 mm) Handlebar Setup 1. Slip a handle support hanger over each end of the handle.
  • Page 55 2. Insert the 8 x 40 mm lower handle bolts and finger tighten them. 3. Insert the 8 x 40 mm upper handle bolts into one of the holes at the desired handle height. Install an 8 mm self-locking nut on the inside of each handle.
  • Page 56 9. Tighten the locknut on the stud at each end of the handle support plate. 10. Repeat Steps 5 through 9 to install the handle support on the other side of the lawn mower. STUD HANDLE SUPPORT PLATE HANDLE LEFT HANDLE SUPPORT...
  • Page 57 11. Position cable ties at the locations shown. 12. Insert the recoil rope through the rope guides. CABLE TIES 12 in (300 mm) ROPE GUIDES SET-UP 10 in (250 mm) 3 in (75 mm)

  • Page 58: Engine Oil

    SET-UP Engine Oil The mower is shipped WITHOUT OIL in the engine. Add enough SAE 10W-30 API service category SJ or later oil to bring the oil level between the upper and lower limit marks on the dipstick as shown. Do not overfill engine with oil.

  • Page 59: Technical & Consumer Information

    TECHNICAL INFORMATION Serial Number Locations HRC2162PDA XXXX –– XXXXXXX AMERICAN HONDA MOTOR CO., INC. ALPHARETTA, GA 30005-8847 FRAME SERIAL NUMBER There are two serial numbers, one for the engine and one for the mower frame. Record the engine and frame serial numbers in the space below.
  • Page 60 High altitude performance can be improved by specific modifications to the carburetor. If you always operate your lawn mower at altitudes above 5,000 feet (1,500 meters), have your servicing dealer perform this carburetor modification.
  • Page 61 TECHNICAL AND CONSUMER INFORMATION Oxygenated Fuels Some conventional gasolines are being blended with alcohol or an ether compound. These gasolines are collectively referred to as oxygenated fuels. To meet clean air standards, some areas of the United States and Canada use oxygenated fuels to help reduce emissions.

  • Page 62: Emission Control System

    TECHNICAL AND CONSUMER INFORMATION EMISSION CONTROL SYSTEM Source of Emissions The combustion process produces carbon monoxide, oxides of nitrogen, and hydrocarbons. Control of hydrocarbons and oxides of nitrogen is very important because, under certain conditions, they react to form photochemical smog when subjected to sunlight. Carbon monoxide does not react in the same way, but it is toxic.

  • Page 63: Maintenance

    TECHNICAL AND CONSUMER INFORMATION Replacement Parts The emission control systems on your new Honda engine were designed, built, and certified to conform with EPA, California and Canadian emission regulations. We recommend the use of genuine Honda parts whenever you have maintenance done. These original-design replacement parts are manufactured to the same standards as the original parts, so you can be confident of their performance.
  • Page 64 TECHNICAL AND CONSUMER INFORMATION Air Index An Air Index Information hang tag/label is applied to engines certified to an emission durability time period in accordance with the requirements of the California Air Resources Board. The bar graph is intended to provide you, our customer, the ability to compare the emissions performance of available engines.

  • Page 65: Specifications

    TECHNICAL AND CONSUMER INFORMATION SPECIFICATIONS Mower Model HRC2162PDA Push type, flywheel brake, recoil starting, twin blades, grass bag and mulch plug Dimensions, Weights and Capacities Overall Length Overall Width Maximum Height [Cutting height set at 1 in (25 mm) and handle high] Dry Weight Cutting Width Approximate Cutting Height...
  • Page 66 TECHNICAL AND CONSUMER INFORMATION Engine Design and Performance Engine Model Engine Type Displacement Bore and Stroke Compression Ratio Ignition System Maximum Horsepower Maximum Torque GSV160 4-stroke, overhead-cam, single-cylinder, forced air-cooled 9.8 cu in (161 cc) 2.5 x 2.0 in (64 x 50 mm) 8.5:1 Transistorized magneto 5.5 bhp (4.1 kW) at 3,600 rpm...
  • Page 67 TECHNICAL AND CONSUMER INFORMATION Maintenance Fuel Unleaded gasoline with a pump octane rating of 86 or higher. Engine Oil SAE 10W-30, API SJ or later Spark Plug Type Regular: NGK – BP6ES Resistor: NGK – BPR6ES Maximum 3,100 ± 50 rpm Governed Speed Flywheel Brake Adjust for 1-3/16 ~ 1-3/8 in (30 ~ 35 mm) free...

  • Page 68: Consumer Information

    Customer Service See page 73. Honda Publications These publications will give you additional information for maintaining and repairing your lawn mower. You may order them from an authorized Honda servicing dealer. Shop Manual This manual covers complete maintenance and overhaul procedures.
  • Page 69 TECHNICAL AND CONSUMER INFORMATION Replacement Parts, Optional Equipment, and Service Items Contact an authorized Honda servicing dealer to purchase any of these (or other) genuine, original Honda items for your lawn mower. Replacement Parts Item Spark plug Air cleaner element...

  • Page 70: Distributor's Limited Warranty

    You must take the Honda lawn mower and proof of original retail purchase date, at your expense, to any Honda Power Equipment dealer in the United States, Puerto Rico, or the U.S. Virgin Islands who is authorized to service that product, during the dealer's normal business hours. If you are unable to obtain warranty service, or are dissatisfied with the warranty service you receive, take the following steps: First, contact the owner of the dealership involved;...
  • Page 71 TECHNICAL AND CONSUMER INFORMATION Disclaimer of Consequential Damage and Limitation of Implied Warranties: AMERICAN HONDA DISCLAIMS ANY RESPONSIBILITY FOR LOSS OF TIME OR USE OF THE PRODUCT, TRANSPORTATION, COMMERCIAL LOSS, OR ANY OTHER INCIDENTAL OR CONSEQUENTIAL DAMAGE. ANY IMPLIED WARRANTIES ARE LIMITED TO THE DURATION OF THIS WRITTEN LIMITED WARRANTY.

  • Page 72: Your Warranty Rights And Obligations

    You are responsible for presenting your power equipment engine to a Honda Power Equipment dealer as soon as a problem exists. The warranty repairs should be completed in a reasonable...

  • Page 73: Warranty Coverage

    To Obtain Warranty Service: You must take your Honda Power Equipment engine or the product on which it is installed, along with your sales registration card or other proof of original purchase date, at your expense, to any Honda Power Equipment dealer who is authorized by Honda to sell and service that Honda product during his normal business hours.
  • Page 74 TECHNICAL AND CONSUMER INFORMATION Exclusions: FAILURES OTHER THAN THOSE RESULTING FROM DEFECTS IN MATERIAL OR WORKMANSHIP ARE NOT COVERED BY THIS WARRANTY. THIS WARRANTY DOES NOT EXTEND TO EMISSION CONTROL SYSTEMS OR PARTS WHICH ARE AFFECTED OR DAMAGED BY OWNER ABUSE, NEGLECT, IMPROPER MAINTENANCE, MISUSE, MISFUELING, IMPROPER STORAGE, ACCIDENT AND/OR COLLISION, THE INCORPORATION OF, OR ANY USE OF, ANY ADD-ON OR MODIFIED PARTS, UNSUITABLE ATTACHMENTS, OR THE UNAUTHORIZED ALTERATION OF ANY PART.
  • Page 75 TECHNICAL AND CONSUMER INFORMATION Customer Service Information Honda Power Equipment dealership personnel are trained professionals. They should be able to answer any question you may have. If you encounter a problem that your dealer does not solve to your satisfaction, please discuss it with the dealership's management.

  • Page 76: Index

    INDEX Air Cleaner Service ... 34 Air Index ... 62 Altitude, High Altitude Operation ... 58 Assembly ... 52 Bag. See Grass Bag Before Operation ... 12 Blade Inspection ... 28 Installation ... 30 Part Numbers ... 67 Cable Adjustments Flywheel Brake Lever ...
  • Page 77 Valve Clearance ... 65 Warnings. Safety Definitions Warranty Customer Service ... 73 for Emission Control System ... 70 for Lawn Mower ... 68 Washing Grass Bag ... 31 Mower ... 43 Web Address ... 66 Weights ... 63 INDEX Message...
  • Page 78 INDEX...

  • Page 79: Quick Reference Information

    QUICK REFERENCE INFORMATION Type Fuel Capacity Type Engine oil Capacity Type Spark plug Electrode gap Carburetor Idle speed Before each use Maintenance First 20 hours Subsequent Unleaded gasoline with a pump octane rating of 86 or higher (page 42) 0.29 US gal (1.1l) SAE 10W-30, API SJ or higher (page 32) 0.58 US qt (0.55 l) Regular:...
  • Page 80 POM53744 IPC 1000.2004.11 31VK6600 Printed on PRINTED IN U.S.A. 00X31-VK6-6000 Recycled Paper...

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