Standalone Dock Arrangement - Blue Giant BLUE GENIUS SERIES Installation & Owner's Manual

5.
NEW CONSTRUCTION (FH DOCK):
1. DRILL ONE HOLE THROUGH THE WALL TO THE OUTSIDE A FOR THE L.E.D
COMMUNICATION LIGHTS (OPTIONAL).
2. RUN ONE 1/2" I.D. CONDUIT FROM CONTROL STATION TO THE DOCK JUNCTION BOX
FOR CONTROL CABLES.
3. RUN ONE 1/2" I.D. CONDUIT FROM THE CONTROL STATION POWER LINE CONNECTION
TO THE DOCKS POWER PACK MOTOR JUCTION BOX.
MINIMUM CONCRETE STRENGTH 3,000 P.S.I.
CABLES
POWER WIRING
HYDRAULIC HOSE LINES
COMMUNICATION CABLES
DOCK
HYDRAULICS
MOTOR JUNCTION
BOX
MOTOR WIRING
(to Blue Genius
control station)
ELECTRICAL REQUIREMENTS-
• MOUNT CONTROL BOX STATION TO WALL, SIGNAL LIGHTS AND DRIVER WARNING SIGNS
• FUSED DISCONNECT PROVIDED BY OTHERS AND WIRING BY OTHERS
• INSTALL CABLE FROM CONTROL BOX STATION TO POWER PACK
• INSTALL CABLE FROM CONTROL BOX STATION TO POWER SUPPLY
CONTROL STATION
(MOUNTED ON DRIVERS SIDE, LIGHTS OPTIONAL)
ESC
SEL
Do Not Enter
Leveler
Enter On Green
Deck
LIP
MAIN POWER
1 1 2 2 3 3
4 4 5 5 6 6
STOP
7 8 8 9
(from fused disconnect) 7 9
# # 0 0 * * ! CAUTION
Disconnect power
before opening pan
www.BlueGiant.com
66"
TRAFFIC
MOTOR WIRING
LIGHT CABLE
(to hyd. Power Pack)
(optional,
to the outside)
INSIDE BUILDING VIEW*
A-SERIES HYDRAULIC DOCK LEVELER WITH BLUE GENIUS™ CONTROLS

STANDALONE DOCK ARRANGEMENT

UNDER DOCK
CONTROL CABLE
(to Blue Genius control
station)
DOCK JUNCTION
BOX
AUTO-RETURN
SENSOR
(optional)
DO NOT
RUN MAIN POWER
WIRING THROUGH TOP OF
CONTROL STATION
NOTE:
ALL CONDUIT
ENTRY INTO CONTROL PANEL
FROM BOTTOM. ARRANGE
WIRING TO AVOID HIGH & LOW
VOLTAGE CROSSING OVER
INSIDE CONTROL BOX.
CONTROL
CABLE
(to Dock Junction Box)
BLUE GENIUS
CONTROL STATION
(MOUNTED & WIRED
BY OTHERS)
OVERHEAD DOOR
RUN TWO CONDUITS. ONE FOR
INTERLOCK
THE COMMUNICATION CABLE
(OPTIONAL)
AND ONE FOR THE POWER
WIRING TO THE POWER PACK.
66"
4"
X
DO NOT WIRE HIGH AND LOW VOLTAGES IN THE SAME CONDUIT. High
voltage range is 115V and up. Lower voltages include the communication and
solenoid wiring as well as the I/O.
FRONT ELEVATION VIEW*
5
NOTE: FUSED DISCONNECT
BY OTHERS
MAIN POWER
(TO CONTROL STATION)
TRAFFIC LIGHTS (OPTIONAL)
(MOUNTED & WIRED BY OTHERS)
84"
! ! !

DRIVER WARNING SIGN
(MOUNTED DRIVERS SIDE)
PART #038-225
(OPTIONAL)
CAUTION
!
MOV E O N
GREEN ONLY
O N U T I C A
!
O N V E M O
L Y O N E E N G R
TRAFFIC LIGHTS
(MOUNTED DRIVERS SIDE)
PART #032-461
(OPTIONAL)
84"
GROUND LEVEL
NOTE: *DRAWINGS NOT TO SCALE